C/O Mr. Ashutosh Brahm No.16/1, 15G Cross, Muthiyal Nagar, MatthikhereYashwantpur, Banglore-560054

Mobile : 9742027017E-mail : sunny.09oct@gmail.com

SUNNY KUMAR

PROFESSIONAL SUMMARY

o 4.2 years of experience in Quality Assurance, Customer Quality, Quality Control, HSE, Management Representative and Product Development.

o Expertise in handling quality assurance activities at Inprocess and Product dispatch and strive for excellence with continual improvements.

o Possess a clear understanding of the Manufacturing industry, tools of Quality Assurance.

o Excellent interpersonal skills, email writing, relationship management, and effective communicator with positive attitude and leadership qualities.

PROFESSIONAL EXPERIENCE:

Present Employment

RECTICEL India Pvt. Ltd. August 2015 to Present

The Company: Recticel is a Belgian Group with headquarters in Brussels with 8383 employees all over. Active presence in 27 Countries with 110 Plants Worldwide. Active in Europe, the United States and Asia. European Leader in polyurethane applications, Organized around 4 business lines (Flexible Foams, Bedding, Insulation and Automotive). Number 1 or 2 in all its markets, Listed on NYSE Euronext in Brussels.

Present Position: QUALITY & PRODUCTION SUPERVISOR

Position Overview: Overall responsible for all Quality control Activities in plant, Customer complaints handling, Customer returns & rejections handling, Inward material inspection.Overall responsible for production and maintaining daily and monthly production report .Monitoring and implementing Health and safety measures at shop floor and submitting HSE report to Headquarter.

Reporting To: Plant Manager (India)

Responsibilities:

Responsible for ensuring a PU foam product (both Trading & Converted) meets the established standards of quality including reliability, usability and performance.

Responsible for ensuring the right Quality at Incoming, in process and at pre-dispatch stages. Responsible for providing PPAP (Pre-Production Part Approval process) documents for all new products

which are under development stages. ( New Product Development) Responsible for effective implementation and sustenance of HSE (Health, Safety and Environmental)

activities. In charge of Lab instruments, Lab reports, calibration of all the gauges and measuring equipment/tools Ensures quality assurance policies and procedures as per ISO/TS standards Interpret and implement quality assurance standards Evaluate adequacy of quality assurance standards Devise sampling procedures and directions for recording and reporting quality data Review the implementation and efficiency of quality and inspection systems periodically

Plan, conduct and monitor testing and inspection of foam materials and products to ensure finished product quality

Document internal audits and other quality assurance activities Investigate customer complaints and non-conformance issues Collect and compile statistical quality data Analyse data to identify areas for improvement in the quality system Develop, recommend and monitor corrective and preventive actions, 8D reports Prepare reports to communicate outcomes of quality activities Kaizen improvements and Suggestions, Poke yokes. Identify training needs and organize training interventions to meet quality standards Coordinate and support on-site audits conducted by external providers Evaluate audit findings and implement appropriate corrective actions Monitor risk management activities Responsible for document management systems Assure ongoing compliance with quality and industry regulatory requirements like Safety, Pollution

control boards, Group policies.

Previous Employment

SJS Enterprises Pvt. Ltd. TS16949 Certified CompanyAugust 2014 to July 2015

The Company: Founded in 1987, SJS is a world class manufacturer of Automotive Dials (automotive dashboard interior), Climate Control Overlays, Exterior Decals (two and four wheelers), Overlays, Badges and Logos for the automotive, electronics and appliance industries. Supplies global companies whose penchant for across the board quality processes and procedures are quite well known. To meet these demanding guidelines SJS has a strict quality adherence record. SJS acquired the coveted TS 16949 certification in 2004 and ISO 14000 & 18000 certification in 2013

Position Held: ENGINEER – CUSTOMER QUALITY

Position Overview: Overall responsible for all Customer Quality Activities like Customer complaints handling, Customer returns & rejections handling, conducting dock audits in final QC, Submission of Countermeasure by doing proper root cause analysis, Effectiveness Monitoring of Actions Implemented, Customer Visit at regular intervals, Input to APQP during part development.

Reporting To: Manager Quality

Responsibilities:

Handling customer complaints & effective closure. To submit CAPA & Action plan against customer’s requirement. Follow-up and monitoring till implementation of CAPA. Handling and performing MR activity. Leading in customer and ISO audits. New product development. Input to APQP team. Understanding customer requirements & sharing the same in APQP discussion. Support APQP team during Sample part approval. Coordinating with CFT up to PPAP closure. Sample or PPAP documents review. Coordinating in process QA TL to ensure the effectiveness of closure of Customer complaints. Handling Customer rejections. Verification of Material Test reports and Inspection Reports. Carrying sample to customer & coordinating for improvement. Handling customer property.

Previous Employment

M/s EMPIRE FASTENERS (ISO 9001, ISO 14001 and ISO18000 OHSAS Certified Company)August 2012 to July 2014

The Company : EMPIRE FASTENERS manufactures leading variety of screws, bolts, nuts, special fasteners & allied product in ferrous & non-ferrous metals with production capacities at DERA BASSI & SAHIBABAD, having latest plant & machinery, complete in house facility of wire drawing, tool room, lab testing, hardening & finishing plants, a dedicated team of quality supervisors & engineers at all levels of production.

Position Held: Worked as ENGINEER - QUALITY ASSURANCE

Position Overview: Overall Responsible for Product Quality Assurance activities like Preparing Quality Documents FMEA, Control Plan and Inspection Report for Process and Inspection Stage, Customer complaint handling, On time Customer complaint closure, Root cause analysis and CAPA against complaint, IQPR, FPA and PPAP documents, New part development, Representing Customer and ISO audit, Supporting customer for on time delivery with part Quality. Reporting To: CEO

Major Operation: Wire Drawing, Forging, Heat Treatment and Electroplating.

Responsibilities:

Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with all standards & customer requirements.

Resolving all internal and external customer complaints; taking timely corrective & preventive actions and preventing the recurrence.

Assessing the process and product quality developed in compliance with pre-set technical specifications; detecting defects / faults and initiating corrective actions.

Ensuring that the products produced and dispatched to the customers are confirm to the established quality standards and customer requirements.

Coordinating product development/ customization functions including requirement analysis, finalizing specifications, designing, prototype development and testing activities.

Evaluating design & performance of competing products for benchmarking. Submission of Non Conformity report to the respective departments for corrective actions by

Internal Process Quality Audit. To submit CAPA & Action plan against customer’s requirement Providing the 8D for all the Customer Complaints and Actions for their audit NCs. Conduct on job training for Team members, associates and review periodically. Ensure 5S and participate in Kaizen activities. Kaizen improvements and Suggestions, Poke yokes.

PROJECTS:

Played a very important role in installation and successful setup of SCADA controlledAutomatic Continuous Furnace Having moderate knowledge of the Heat treatment process.

Again gave my handsome contribution in setup and installation of PLC controlled Auto electroplating line and having knowledge of system handling and process.

ACADEMIC QUALIFICATIONS

EXAM / DEGREE YEAR OF

NAME OF INSTITUTE UNIVERSITY / BOARD

PERCENTAGE

PASSING

B.E. (MECHANICAL) 2012 Faculty of Engineering & Technology

Annamalai University

ChidambaramTamilnadu

CGPA: 7.51

12th Board 2007 Saraswati Vidya Mandir,

Munger ,Bihar

CBSE 59.2 %

10th Board 2005 Saraswati Vidya Mandir,

Munger ,Bihar

CBSE 74%

PERSONAL INFORMATION

Date of birth : 09.10.1989

Father’s Name : Indradeo Mandal

Marital status : Single

Nationality : Indian

Sex : Male

Date: (SUNNY KUMAR)Place: