QSP-211-02 3C 5S Improvment Sheet
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Transcript of QSP-211-02 3C 5S Improvment Sheet
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
ASSY Dec 11
AFTER
Unwanted Materials in floor
PROBLEM
Unwanted materials are kept in floor
IMPROVED
3C / 5S IMPROVEMENTS BEFOREEmpty bins in Gangway
AREA MONTH
ASSY Dec 11
AFTER
PROBLEM
Empty Bins are kept in gang way
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
ASSY Dec 11
AFTER
Unwanted Materials kept in Assy. station
PROBLEM
Unwanted Materials kept in Assy. station
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
ASSY Dec 11
AFTER
PROBLEM
Layout Marking Not done
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
ASSY Dec 11
AFTER
PROBLEM
Child Parts kept in floor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
ASSY Dec 11
AFTER
No Identification
PROBLEM
No Identification for child part storage bin
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MOULD Dec 11
AFTER
Unwanted Materials kept in Molding area
PROBLEM
Unwanted Materials are kept in moulding station
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MOULD Dec 11
AFTER
Red Rust Noticed @ Mould
PROBLEM
Red Rust Noticed @ Mould
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MOULD Dec 11
AFTER
Red Rust Noticed @ Mould
PROBLEM
Red Rust Noticed @ Mould
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Unwanted Item are Kept in meeting Room.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Unwanted Parts are Kept in meeting Room.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Inspection Table cloth torn out condition
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MOULDING M/C Dec 11
AFTER
PROBLEM
Inspection Table cloth torn out condition
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Loose wires are under the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Loose wires on the floor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
MEETING ROOM Dec 11
AFTER
PROBLEM
Fan kept on the floor improper arrangement of wire
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Server room floor tile open condition
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Unwanted boxes in server room
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Server room floor tile open condition
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Unwanted boxes kept in server room
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Unwanted boxes in server room
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Server Room 07.12.2011
AFTER
PROBLEM
Floor tiles kept behind the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Tampura box with parts , boxes, unwanted material , papers , unidentified files kept
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Inspection report , news paper kept on table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Parts kept under the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Rejection tag kept under the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Un wanted box kept on the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted boxes and material kept under the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Tambura boxes kept under the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted boxes kept under table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
CPU stand , unwanted paper , tape, waste material lying
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File lying behind the computer monitor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File and box lying on the floor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Invoice lying on the floor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File lying on the floor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted paper lying on the table and bin lying under table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Unwanted material lying under the table
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File kept under the table and no identification
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
Sample parts kept on the cuboard
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Office 07.12.2011
AFTER
PROBLEM
File lying on the floor
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
KIMEKOMI December
AFTER
No
Constantlocation
PROBLEM
SEITON-No layout for M/C, table, trolleys in Work area.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
KIMEKOMI December
AFTER
Wire kept openly
PROBLEM
SEIKETSUElectrical/telephone wire management
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
KIMEKOMI December
AFTER
Cover with dirty
PROBLEM
SEISO- fixtures are not clean
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
CHECKER AREA
December
AFTER
Water hose covered with Fixtures
PROBLEM
SEIKETSU- No space for Emergency water hoes.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
CHECKER AREA
December
AFTER
Purpose/ Use of the switch..?
PROBLEM
SEIKETSU- employees are not aware of that switch
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Incoming December
AFTER
Teared cloth covered in the table
PROBLEM
SEIKETSU- Park like environment is missed.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
SCRAP December
AFTER
No name display for materials separation
PROBLEM
SEITON : No clearly designated name & place
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
SCRAP December
AFTER
Unwanted materials in gang way
PROBLEM
SEIRI : Waste materials in gang way
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
SECURITY ROOM
December
AFTER
Unwanted materials in security room
PROBLEM
SEIRI Unwanted materials in gang way
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
SECURITY ROOM
December
AFTER
Unwanted materials in security room
PROBLEM
SEIRI Unwanted materials in gang way
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
SECURITY ROOM
December
AFTER
Unwanted materials in security room
PROBLEM
SEIRI Unwanted materials in First aid room (Security room)
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DATA ROOM December
AFTER
No clean, proper layout, display of material
PROBLEM
5S- Unwanted materials, no gang way mark, clean,, no designated place of materials, no zoning materials.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DATA ROOM December
AFTER
Lab equipment is kept in the data room in the table.
PROBLEM
SEITON : lab equipment is kept in improper place.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
1. PROBLEM
2.
Packing Clips kept inside Dispatch room without any identification or accountability. Invoice files kept without any Index for the Contents of Box / File.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
1. PROBLEM 2.
Waste Cloth kept above Network Cabin. Unused Cable end not closed.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
1. Broken Rack parts not removed. & Rack not yet repaired.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Broken Danbura boxes & Plastic palette are kept for so many days without any action.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted items are kept near Dispatch vehicle loading area.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted items are kept near Dispatch vehicle loading area.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Empty Trolleys stored in FG Area
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted items stored in Side Walls near Dispatch Shutter.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted Items near Dispatch Shutter.
IMPROVED
11
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
DISPATCH DEC-11
AFTER
PROBLEM
Unwanted Items near Walls of FG Area.
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Non standard bins pins stored in Job work part storage area
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Non standard bins pins stored in Job work part storage area
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
CKD Storage 07.12.2011
AFTER
PROBLEM
CKD Parts stored without identification
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
CKD storage 07.12.2011
AFTER
PROBLEM
CKD Parts are stored without identification in the rack
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Job work parts stored without identification
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Excess L02B parts stored in X02A storage area
IMPROVED
3C / 5S IMPROVEMENTS BEFORE
AREA MONTH
Stores 07.12.2011
AFTER
PROBLEM
Customer returned are located without identification
IMPROVED