QP-000 Inceput Mozir1

55
COMES S.A. Изм. 0 код: QP ПЛАН КОНТРОЛЬЯ КАЧЕСТВО / QUALITY PLAN № разработки 34407 изм. 0 Сериный № / Serial no. дата 27.04.2015 Контрольный экземпляр /CONTROLLED COPY Nr./ No. QP - 000 Стран. 1/55 Клиент: / Client: JSC MOZIR OR “/ОАО «Мозырский НПЗ» Штук / Pieces 2 Продукт /Product Сырьевой теплообменник (комплект) / Позиция: Е-201/1,2,3, Е-202/1,2,3 Чертеж №:/ Drawing no. UC 132-275.00 Эскиз / Sketch: Утвержден Aprovals Имя Name Подпись Signature Дата Date Подготовил Issued by Инженер- проектировщик ПОПА АЛЕКСЕ Авизирован AQ QA Accepted ТИМОФТЕ ЕЛЕНА Авизирован клиент Client Accepted Авизирован друг. AI Accepted РАСПРЕДЕЛЕНИЕ Инспектор качества Коркез A. Директор Производство Инспектор клиента Client Другие инспектора AI Inspector H Точка задержки W Точка освидетельствование R Проверка документации

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Transcript of QP-000 Inceput Mozir1

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 1/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    / Sketch:

    Aprovals

    Name

    Signature

    Date

    Issued by -

    AQ QA Accepted

    Client Accepted

    . AI Accepted

    A.

    Client

    AI Inspector

    H W R

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 2/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    . . . Observatii

    No. /Route stage Reference doc Rev Q

    .

    A.

    0 1 2 3 4 5 6 7 8

    / - Fabrication / Inspections and tests

    1. ; Design documents control;

    COD ASME Sect.VIII,Div.1 UC 132-275.00

    PP-02

    2. ; QP issuance;

    UC 132-275.00 PS-12

    QP 000 27.02.15

    3. ; Material ;

    UC 132-275.00 UC 132-275.FCTM

    NM

    4. PQRs; PQRs verification;

    UC 132-275.00

    5. ; Welding procedure qualification;

    UC 132-275.00

    PQR

    6. WPS; WPS elaboration;

    UC 132-275.00

    WPS

    7. / ; Welders/ welding operator qualification;

    WPS UC 132-275.00

    AS

    8. ; Materials requisition;

    UC 132-275.00 NM

    Cda 34416

    C-da

    9. : , , , ; Material receiving inspection, tests;

    UC 132-275.00 NM

    Cda 34416

    H

    NIR

    10. ; Lay-out, Marking transfer;

    UC 132-275.00 PL-01-032

    W

    DE

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 3/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    11. ; Visual inspection; Certification bookmarks

    UC 132-275.00 PLA -01-087 PLA -01-032

    H

    DE

    12. ; Cuting boards ;

    UC 132-275.00 PL-01-052

    W

    13. ; Cuting pipes;

    UC 132-275.00 PL-01-052

    W

    14. ; Dimensional inspections

    PLA -01-082

    H

    DE

    0 1 2 3 4 5 6 7 8

    / PRODUCTION TEST

    15. , ; Test plate - machining;

    PL -01-013

    W

    16. ; Dimensional inspection

    PLA -01-082

    H

    17. , ; a-a, Production test- tack- weld; Marking RTS,welder;

    WPS; PLA-01-054

    W

    18. ; Dimensional and visual inspection

    PLA -01-082 PLA -01-087

    H

    19. , ; Production test- weld;

    WPS; PLA-01-054

    W

    20. ; Dimensional and visual inspection;

    PLA -01-082 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 4/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    21. RT100% RT Full;

    PLA-END-07

    H

    22. ; Test specimens - machining;

    PL CD -11 W

    23. ;

    Dimensional and visual inspection; PLA -01-082 PLA -01-087

    H

    24. ; Testing of production test plates;

    PL CD 03 H

    1/ Manufacture TUBE BUNDLE 1

    25. , , ...; Machining of baffles, rods, spacers, etc.;

    UC 132-275.01.00 PL-01-013

    W

    26. ; Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    DE

    27. . 1 2; Machining tube sheets pos. 1 & 2

    UC 132-275.01.00/ 1,2

    PL-01-013

    W

    28. ; Dimensional control;

    UC 132-275.01.00/ 1,2

    PLA -01-082

    H

    DE

    29. ; Machining of holes and riles for expanding in tube sheets;

    UC 132-275.01.00/ 1,2

    PL-01-013 PLA -01-082

    W

    30. ; Dimensional control ;

    UC 132-275.01.00/ 1,2

    PLA -01-082

    H

    DE

    31.

    ( , , , ); Fabrication of tube bundle ( tube sheets, baffles, rods, spacers);

    UC 132-275.01.00

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 5/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    32. ; Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    33. ; Assembling of elements of guiding system;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    34. ; Welding of elements of guiding system;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    35. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    36. ; Assembling of tubes in subassembly ;

    UC 132-275.01.00

    W

    37. ; Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    38. ; Centering of tubes in stationary tube sheet;

    UC 132-275.01.00

    W

    39. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    40. ; Welding of tubes in stationary tube sheet ;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    41. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    42. ; Machining of tubes in floating tube sheet;

    UC 132-275.01.00 PL-01-013

    W

    43. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 6/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    44. ; Welding of tubes in floating tube sheet;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    45. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    46. T1 T1136 PT 100%; Control of weld seams T1 at T1136 with PT 100%;

    UC 132-275.01.00 PLA-END-03

    H

    PTR

    47. ; Machining of tubes in tube sheets;

    UC 123-275.01.00 PL -01-033

    H

    48. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    49. , . 16,17,18; Machining of rings and end dished pos, 16,17,18;

    UC 132-275.01.00 PL-01-013

    W

    50. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-082

    H

    DE

    51. .17 . 18; Tack weld of ring pos. 17 with head pos 18;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    52. .17 . 18; Welding of ring pos. 17 with head pos 18;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    53. C5 PT 100%; Control weld seam C5 with PT 100%;

    UC 132-275.01.00 PLA-END-03

    H

    PTR

    54. . 19 . 18; Tack weld lifting lug pos. 19 with head pos. 18;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

    55. . 19 . 18; Welding lifting lug pos. 19 with head pos. 18;

    UC 132-275.01.00 WPS;

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 7/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    56. E9 PT 100%; Control of weld seam E9 with PT 100%/;

    UC 132-275.01.00 PLA-END-03

    H

    PTR

    57. ; Heat treatment floating head;

    UC 132-275.01.00 PL-01-035

    W

    58. ; Final machining floating head;

    UC 132-275.01.00 PL-01-082

    W

    59. ; Visual and Dimensional control;

    UC 132-275.01.00 PLA -01-013

    H

    2/ Manufacture TUBE BUNDLE 2

    60. , , ...; Machining of baffles, rods, spacers, etc.;

    UC 132-275.02.00 PL-01-013

    W

    61. ; Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    DE

    62. . 1 2; Machining of tube sheets pos. 1 & 2;

    UC 132-275.02.00/ 1,2

    PL-01-013

    W

    63. ; Dimensional control;

    UC 132-275.02.00/ 1,2

    PLA -01-082

    H

    DE

    64. ; Machining of holes and riles in tube sheet ;

    UC 132-275.02.00/ 1,2

    PL-01-013 PLA -01-082

    W

    65. ; Dimensional control ;

    UC 132-275.02.00/ 1,2

    PLA -01-082

    H

    DE

    66.

    ( , , , ); Fabrication of tube bundle ( tube sheets, baffles, rods, spacers);

    UC 132-275.02.00

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 8/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    67. ; Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    68. ; Weld tack of elements of guiding system;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    69. ; Welding of elements of guiding system;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    70. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    71. ; Assembling of tubes in subassembly ;

    UC 132-275.02.00

    W

    72. ; Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    73. ; Centering of tubes in stationary tube sheet;

    UC 132-275.02.00

    W

    74. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    75. ; Welding of tubes in stationary tube sheet ;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    76. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    77. ; Machining of tubes in floating tube sheet;

    UC 132-275.02.00 PL-01-013

    W

    78. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 9/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    79. ; Welding of tubes in floating tube sheet;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    80. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    81. T1 T1136 PT 100%; Control of weld seams T1 at T1136 with PT 100%;

    UC 132-275.02.00 PLA-END-03

    H

    PTR

    82. ; Machining of tubes in tube sheets;

    UC 123-275.02.00 PL -01-033

    H

    83. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    84. , . 16,17,18; Machining of rings and end dished pos, 16,17,18;

    UC 132-275.02.00 PL-01-013

    W

    85. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    H

    DE

    86. .17 . 18; Tack weld of ring pos. 17 with head pos 18;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    87. .17 . 18; Welding of ring pos. 17 with head pos 18;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    88. C5 PT 100%; Control weld seam C5 with PT 100%;

    UC 132-275.02.00 PLA-END-03

    H

    PTR

    89. . 19 . 18; Tack weld lifting lug pos. 19 with head pos. 18;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

    90. . 19 . 18; Welding lifting lug pos. 19 with head pos. 18;

    UC 132-275.02.00 WPS;

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 10/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    91. E9 PT 100% Control of weld seam E9 with PT 100%;

    UC 132-275.02.00 PLA-END-03

    H

    PTR

    92. ; Heat treatment floating head;

    UC 132-275.02.00 PLA -01-035

    W

    93. ; Visual and Dimensional control;

    UC 132-275.02.00 PLA -01-082

    W

    94. ; Final machining floating head;

    UC 132-275.02.00 PL-01-013

    H

    3 / Manufacture TUBE BUNDLE 3

    95. , , ...; Machining of baffles, rods, spacers, etc.;

    UC 132-275.03.00 PL-01-013

    W

    96. ; Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    DE

    97. . 1 2; Machining tube sheets pos. 1 & 2;

    UC 132-275.03.00/ 1,2

    PL-01-013

    W

    98. ; Machining of holes and riles for expanding in tube sheets;

    UC 132-275.03.00/ 1,2

    PLA -01-082

    H

    DE

    99. ; Machining of holes and riles for expanding in tube sheets;

    UC 132-275.03.00/ 1,2

    PL-01-013 PLA -01-082

    W

    100. ; Dimensional control ;

    UC 132-275.03.00/ 1,2

    PLA -01-082

    H

    DE

    101.

    ( , , , ); Fabrication of tube bundle ( tube sheets, baffles, rods, spacers);

    UC 132-275.03.00

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 11/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    102. ; Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    103. ; Weld tack of elements of guiding system;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    104. ; Weld tack of elements of guiding system;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    105. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    106. ; Assembling of tubes in subassembly ;

    UC 132-275.03.00

    W

    107. ; Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    108. ; Centering of tubes in stationary tube sheet;

    UC 132-275.03.00

    W

    109. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    110. ; Welding of tubes in stationary tube sheet ;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    111. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    112. ; Machining of tubes in floating tube sheet;

    UC 132-275.03.00 PL-01-013

    W

    113. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 12/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    114. ; Welding of tubes in floating tube sheet;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    115. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    116. T1 T1136 PT 100%; Control of weld seams T1 at T1136 with PT 100%;

    UC 132-275.03.00 PLA-END-03

    H

    PTR

    117. ; Machining of tubes in tube sheets;

    UC 123-275.03.00 PL -01-033

    H

    118. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    119. , . 16,17,18; Machining of rings and end dished pos, 16,17,18;

    UC 132-275.03.00 PL-01-013

    W

    120. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    DE

    121. .17 . 18; Tack weld of ring pos. 17 with head pos 18;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    122. .17 . 18; Welding of ring pos. 17 with head pos 18;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    123. C5 PT 100%; Control weld seam C5 with PT 100%;

    UC 132-275.03.00 PLA-END-03

    H

    PTR

    124. . 19 . 18; Tack weld lifting lug pos. 19 with head pos. 18;

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

    125. . 19 . 18; Welding lifting lug pos. 19 with head pos. 18

    UC 132-275.03.00 WPS;

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 13/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    126. E9 PT 100%; Control of weld seam E9 with PT 100%;

    UC 132-275.03.00 PLA-END-03

    H

    PTR

    127. ; Heat treatment floating head;

    UC 132-275.03.00 PL-01-035

    W

    128. ; Final machining floating head;

    UC 132-275.03.00 PL-01-013

    W

    129. ; Visual and Dimensional control;

    UC 132-275.03.00 PLA -01-082

    H

    1/ Manufacture SHELL 1

    130.

    , . 1,2, 20, 22,33, 39 M20; Machining flange pos. 1, 2 , less holes 20, 22,33, 39 si M20; Marking transfer;

    UC 132-275.04.00/ 1,2

    PL-01-013

    W

    131. ; ; Dimensional control; marking transfer certification;

    UC 132-275.02.00/ 1,2

    PLA -01-082 PLA -01-032

    H

    DE

    132.

    . 6 H5 . 10; ; Machining of nozzle flanges pos. 6 and nozzle H5 pos. 10; marking transfer;

    UC 132-275.04.00/ 6,10

    PL-01-013

    W

    133. ; ; Dimensional control; marking transfer certification

    UC 132-275.04.00/ 6,10

    PLA -01-082 PLA -01-032

    H

    DE

    134. ,. 7 ; Machining nozzle pipe pos. 7;

    UC 132-275.04.00/ 7

    PL-01-013

    W

    135. ; Visual and dimensional control;

    UC 132-275.04.00/ 7

    PLA -01-082

    H

    DE

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 14/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8 PLA -01-087

    136. H3, H4, . 6 . 7 ; Tack weld nozzles H3, H4 pos. 6 with pos. 7;

    UC 132-275.04.00 PLA-01-054,

    WPS

    W

    137. ; Dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

    138. H3, H4, . 6 . 7; Welding nozzles H3, H4 pos. 6 with pos. 7;

    UC 132-275.04.00 PLA-01-054,

    WPS

    W

    139. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    140. C1, C2 RT 100%; Control of weld seam C1, C2 with RT 100%;

    UC 132-275.04.00 PLA-END-07

    H

    RTR

    141. H3, H4; Machining nozzles H3, H4;

    UC 132-275.04.00 PL-01-013

    W

    142. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

    143. H5 H4; Tack weld nozzle H5 in nozzle H4;

    UC 132-275.04.00 PLA-01-054,

    WPS

    W

    144. H5 H4; Welding nozzle H5 in nozzle H4;

    UC 132-275.04.00 PLA-01-054,

    WPS

    W

    145. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    146. D3 PT 100%; Control of weld seam D3 with PT 100%;

    UC 132-275.04.00 PLA-END-03

    H

    PTR

    147. . 9,12 20, . 21,22 ;

    UC 132-275.04.00 PL-01-013

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 15/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8 Machining of elements for supports pos. 9, 12 at 20 , lifting lug pos. 21, 22;

    148. ; Dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

    149. . 9,12 20; Tack weld of elements for supports pos. 9, 12 at 20;

    UC 132-275.04.00 PLA-01-054,

    WPS

    W

    150. ; Dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

    151. . 9,12 20; Tack weld of elements for supports pos. 9, 12 at 20;

    UC 132-275.04.00 PLA-01-054,

    WPS

    W

    152. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    153. . 3,4 5; Chamfering shells pos. 3, 4 and 5;

    UC 132-275.04.00/ 3,4,5

    PL-01-013

    W

    154. ; Dimensional control;

    UC 132-275.04.00/ 3,4,5

    PLA -01-082

    H

    155. . 3,4 si 5 ; Rolling shells pos. 3, 4 and 5;

    UC 132-275.04.00/ 3,4,5

    PL -01- 020

    W

    156. ; Dimensional control;

    UC 132-275.04.00/ 3,4,5

    PLA -01-082

    H

    157. . 3,4 5; Tack weld shells pos. 3, 4 and 5 ;

    UC 132-275.04.00/ 3,4,5 WPS;

    PLA-01-054

    W

    158. ; Dimensional control;

    UC 132-275.04.00/ 3,4,5

    PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 16/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    159. . 3,4 5; Welding and calibrating shells pos. 3, 4 and 5 ;

    UC 132-275.04.00/ 3,4,5 WPS;

    PLA-01-054

    W

    160. ; Visual and dimensional control;

    UC 132-275.04.00/ 3,4,5

    PLA -01-082 PLA -01-087

    H

    161.

    A1, A2,A3,A4 RT 100%; Control of longitudinal weld seam A1, A2,A3,A4 with RT 100%;

    UC 132-275.04.00/ 3,4,5

    PLA-END-07

    H

    RTR

    162. . 3 5 .4; Tack weld shell pos. 3 with pos. 5 and pos. 4

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

    163. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    164. . 3 5 .4; Welding shell pos. 3 with pos. 5 and pos. 4;

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

    165. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    166. B1 , B2,B3 RT100%; Control of circular weld seam B1 , B2,B3 with RT100%;

    UC 132-275.04.00 PLA-END-07

    H

    RTR

    167. . 1 2 3 4; Tack weld flange pos. 1 and 2 of shell pos. 3 and 4;

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

    168. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    169. . 1 2 3 4; Welding flange pos. 1 and 2 of shell pos. 3 and 4;

    UC 132-275.04.00 WPS,

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 17/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    170. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    171. C3,C4 PT100%; Control of circular weld seam C3,C4 and PT100%;

    UC 132-275.04.00 PLA-END-03

    H

    PTR

    172. ; Weld overlay of body flanges sealing face;

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

    173. ; Machining of welded overlay sealing faces;

    UC 132-275.04.00 PL-01-013

    W

    174. PT100%; Control of welded overlay sealing faces with PT100%;

    UC 132-275.04.00 PLA-END-03

    H

    PTR

    175. H3, H4 ; Marking position nozzle H3, H4;

    UC 132-275.04.00 PL-01-013

    W

    176. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    177. , H3, H4 ; Cutting off, adjustment holes for nozzles H3, H4;

    UC 132-275.04.00 PL-01-052

    W

    178. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    179. H3, H4 ; Tack weld nozzles H3, H4 and reinforcing ring on body;

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

    180. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    181. H3, H4 ;, ; Welding nozzles H3, H4 and reinforcing ring on body;

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 18/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    182. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    183. D1,D2 PT100%;; Control of weld seam D1, D2 with PT100%;

    UC 132-275.04.00 PLA-END-03

    H

    PTR

    184. ; Tack weld supports and lifting lug on body;

    UC 132-275.04.00 WPS,

    PLA-01-054

    W

    185. ; Dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

    186. ; Welding supports and lifting lug on body ;

    UC 132-275.04.00 WPS;

    PLA-01-054

    W

    187. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082 PLA -01-087

    H

    188. E1 E8 PT 100% ; Control of weld seam E1 E8 with PT 100% ;

    UC 132-275.04.00 UC-132-275.PCN

    PLA-END-03

    H

    PTR

    189. ; Machining of sealing faces and nozzle holes on body;

    UC 132-275.04.00 PL-01-013

    W

    190. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

    191. ; Heat treatment SHELL;

    UC 132-275.04.00 PL-01-035

    W

    192. ; Final Machining;

    UC 132-275.04.00 PL-01-013

    W

    193. ; Visual and dimensional control;

    UC 132-275.04.00 PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 19/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    2/ Manufacture SHELL 2

    194.

    , . 1,2, 20, 22,33, 39 M20; ; Machining flange pos. 1, 2 , less holes 20, 22,33, 39 si M20; Marking transfer;

    UC 132-275.05.00/ 1,2

    PL-01-013

    W

    195. ; ; Dimensional control; marking transfer certification;

    UC 132-275.05.00/ 1,2

    PLA -01-082 PLA -01-032

    H

    DE

    196. . 6 H5 . 10; ; Machining of nozzle flanges pos. 6; Marking transfer;

    UC 132-275.05.00/ 6

    PL-01-013

    W

    197. ; ; Dimensional control; marking transfer certification;

    UC 132-275.05.00/ 6

    PLA -01-082 PLA -01-032

    H

    DE

    198. , 7,9 ; Machining nozzle pipe pos. 7, 9;

    UC 132-275.05.00/ 7

    PL-01-013

    W

    199. ; Visual and dimensional control;

    UC 132-275.05.00/ 7

    PLA -01-082 PLA -01-087

    H

    DE

    200. H3, H4, . 6 . 7 ; Tack weld nozzles H3, H4 pos. 6 with pos. 7, 9;

    UC 132-275.05.00 PLA-01-054,

    WPS

    W

    201. ; Dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    202. H3, H4, . 6 . 7; Welding nozzles H3, H4 pos. 6 with pos. 7, 9;

    UC 132-275.05.00 PLA-01-054,

    WPS

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 20/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    203. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    204. C1, C2 RT 100%; Control of weld seam C1, C2 with RT 100%;

    UC 132-275.05.00 PLA-END-07

    H

    RTR

    205. H3, H4; Machining nozzles H3, H4;

    UC 132-275.05.00 PL-01-013

    W

    206. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    207.

    . 10,12 14, . 15,16 ; Machining of elements for supports pos. 10, 12 at 14 , lifting lug pos. 15, 16

    UC 132-275.05.00 PL-01-013

    W

    208. ; Dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    209. 10,12 14; Tack weld of supports 10, 12 to 14;

    UC 132-275.05.00 PLA-01-054,

    WPS

    W

    210. ; Dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    211. 10,12 14; Welding of supports 10, 12 to 14;

    UC 132-275.05.00 PLA-01-054,

    WPS

    W

    212. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    213. .3,4 5; Chamfering shells pos. 3, 4 and 5

    UC 132-275.05.00/ 3,4,5

    PL-01-013

    W

    214. ; Dimensional control;

    UC 132-275.05.00/ 3,4,5

    PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 21/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    215. . 3,4 si 5 ; Rolling shells pos. 3, 4 and 5;

    UC 132-275.05.00/ 3,4,5

    PL -01- 020

    W

    216. ; Dimensional control;

    UC 132-275.05.00/ 3,4,5

    PLA -01-082

    H

    217. . 3,4 5; Tack weld shells pos. 3, 4 and 5 ;

    UC 132-275.05.00/ 3,4,5 WPS;

    PLA-01-054

    W

    218. ; Dimensional control;

    UC 132-275.05.00/ 3,4,5

    PLA -01-082

    H

    219. . 3,4 5; Welding and calibrating shells pos. 3, 4 and 5 ;

    UC 132-275.05.00/ 3,4,5 WPS;

    PLA-01-054

    W

    220. ; Visual and dimensional control;

    UC 132-275.05.00/ 3,4,5

    PLA -01-082 PLA -01-087

    H

    221.

    A1, A2,A3,A4 RT 100%; Control of longitudinal weld seam A1, A2,A3,A4 with RT 100%;

    UC 132-275.05.00/ 3,4,5

    PLA-END-07

    H

    RTR

    222. . 3 5 .4; Tack weld shell pos. 3 with pos. 5 and pos. 4;

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    223. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    224. . 3 5 .4; Welding shell pos. 3 with pos. 5 and pos. 4

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    225. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 22/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    226. B1 , B2,B3 RT100%; Control of circular weld seam B1 , B2,B3 with RT100%;

    UC 132-275.05.00 PLA-END-07

    H

    RTR

    227. . 1 2 3 4; Tack weld flange pos. 1 and 2 of shell pos. 3 and 4;

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    228. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    229. . 1 2 3 4; Welding flange pos. 1 and 2 of shell pos. 3 and 4;

    UC 132-275.05.00 WPS,

    W

    230. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    231. C3,C4 PT100%; Control of circular weld seam C3,C4 and PT100%

    UC 132-275.05.00 PLA-END-03

    H

    PTR

    232. ; Weld overlay of body flanges sealing face;

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    233. ; Machining of welded overlay sealing faces;

    UC 132-275.05.00 PL-01-013

    W

    234. PT100%; Control of welded overlay sealing faces with PT100%;

    UC 132-275.05.00 PLA-END-03

    H

    PTR

    235. H3, H4 ; Marking position nozzle H3, H4;

    UC 132-275.05.00 PL-01-013

    W

    236. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    237. , H3, H4 ; Cutting off, adjustment holes for nozzles H3, H4;

    UC 132-275.05.00 PL-01-052

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 23/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    238. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    239. H3, H4 ; Tack weld nozzles H3, H4 and reinforcing ring on body;

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    240. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    241. H3, H4 H3, H4 ;, ; Welding H3, H4 and reinforcing ring on body;

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    242. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    243. D1,D2 PT100%; Control of weld seam D1, D2 with PT100%;

    UC 132-275.05.00 PLA-END-03

    H

    PTR

    244. Tack weld supports and lifting lug on body;

    UC 132-275.05.00 WPS,

    PLA-01-054

    W

    245. ; Dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    246. ; Welding supports and lifting lug on body ;

    UC 132-275.05.00 WPS;

    PLA-01-054

    W

    247. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082 PLA -01-087

    H

    248. E1 E8 PT 100% ; Control of weld seam E1 E8 with PT 100% ;

    UC 132-275.05.00 UC-132-275.PCN

    PLA-END-03

    H

    PTR

    249. ; Machining of sealing faces and nozzle holes on body;

    UC 132-275.05.00 PL-01-013

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 24/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    250. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    251. ; Heat treatment SHELL;

    UC 132-275.05.00 PLA -01-035

    W

    252. ; Final Machining;

    UC 132-275.04.00 PL-01-013

    W

    253. ; Visual and dimensional control;

    UC 132-275.05.00 PLA -01-082

    H

    3 / Manufacture SHELL 3

    254.

    , . 1,2, 20, 22,33, 39 M20; Machining flange pos. 1, 2 , less holes 20, 22,33, 39 si M20; Marking transfer;

    UC 132-275.06.00/ 1,2

    PL-01-013

    W

    255. ; ; Dimensional control; marking transfer certification;

    UC 132-275.06.00/ 1,2

    PLA -01-082 PLA -01-032

    H

    DE

    256.

    . 6; ; Machining of nozzle flanges pos. 6 and nozzle H5 pos. 10; marking transfer;

    UC 132-275.06.00/ 6

    PL-01-013

    W

    257. ; ; Dimensional control; marking transfer certification;

    UC 132-275.06.00/ 6

    PLA -01-082 PLA -01-032

    H

    DE

    258. , . 7,9 ; Machining nozzle pipe pos. 7, 9;

    UC 132-275.06.00/ 7

    PL-01-013

    W

    259. ; Visual and dimensional control;

    UC 132-275.06.00/ 7

    PLA -01-082

    H

    DE

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 25/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8 PLA -01-087

    260. H3, H4, . 6,7 9 ; Tack weld nozzles H3, H4 pos. 6 with pos. 7, 9;

    UC 132-275.06.00 PLA-01-054,

    WPS

    W

    261. ; Dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

    262. H3, H4, . 6,7 9 ; Welding nozzles H3, H4 pos. 6 with pos. 7, 9;

    UC 132-275.06.00 PLA-01-054,

    WPS

    W

    263. Control vizual si dimensional; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    264. C1, C2 RT 100%; Control of weld seam C1, C2 with RT 100%;

    UC 132-275.06.00 PLA-END-07

    H

    RTR

    265. H3, H4; Machining nozzles H3, H4;

    UC 132-275.06.00 PL-01-013

    W

    266. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

    267. H5 H3 Tack weld nozzle H5 in nozzle H4;

    UC 132-275.06.00 PLA-01-054,

    WPS

    W

    268. H5 H3; Welding nozzle H5 in nozzle H3;

    UC 132-275.06.00 PLA-01-054,

    WPS

    W

    269. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    270. D3 PT 100%; Control of weld seam D3 with PT 100%;

    UC 132-275.06.00 PLA-END-03

    H

    PTR

    271. . 11 15, .16,17 ;

    UC 132-275.06.00 PL-01-013

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 26/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8 Machining elements of supports pos. 11.....15, lifting lugs pos. 16, 17;

    272. ; Dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

    273. . 11 15; Tack weld elements for supports pos. 11 to 15;

    UC 132-275.06.00 PLA-01-054,

    WPS

    W

    274. ; Dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

    275. . 11 15; Welding elements for supports pos. 11 to 15;

    UC 132-275.06.00 PLA-01-054,

    WPS

    W

    276. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    277. . 3,4 5; Chamfering shells pos. 3, 4 and 5;

    UC 132-275.06.00/ 3,4,5

    PL-01-013

    W

    278. ; Dimensional control;

    UC 132-275.06.00/ 3,4,5

    PLA -01-082

    H

    279. . 3,4 5 ; Rolling shells pos. 3, 4 and 5;

    UC 132-275.06.00/ 3,4,5

    PL -01- 020

    W

    280. ; Dimensional control;

    UC 132-275.06.00/ 3,4,5

    PLA -01-082

    H

    281. . 3,4 5; Tack weld shells pos. 3, 4 and 5 ;

    UC 132-275.06.00/ 3,4,5 WPS;

    PLA-01-054

    W

    282. ; Dimensional control;

    UC 132-275.06.00/ 3,4,5

    PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 27/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    283. . 3,4 5; Welding and calibrating shells pos. 3, 4 and 5 ;

    UC 132-275.06.00/ 3,4,5 WPS;

    PLA-01-054

    W

    284. ; Visual and dimensional control;

    UC 132-275.06.00/ 3,4,5

    PLA -01-082 PLA -01-087

    H

    285.

    A1, A2,A3,A4 RT 100%; Control of longitudinal weld seam A1, A2,A3,A4 with RT 100%;

    UC 132-275.06.00/ 3,4,5

    PLA-END-07

    H

    RTR

    286. . 3 5 .4; Tack weld shell pos. 3 with pos. 5 and pos. 4

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

    287. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    288. . 3 5 .4; Welding shell pos. 3 with pos. 5 and pos. 4

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

    289. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    290. B1 , B2,B3 RT100%; Control of circular weld seam B1 , B2,B3 with RT100%;

    UC 132-275.06.00 PLA-END-07

    H

    RTR

    291. . 1 2 3 4; Tack weld flange pos. 1 and 2 of shell pos. 3 and 4

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

    292. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    293. . 1 2 3 4; Welding flange pos. 1 and 2 of shell pos. 3 and 4;

    UC 132-275.06.00 WPS,

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 28/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    294. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    295. C3,C4 PT100%; Control of circular weld seam C3,C4 and PT100%;

    UC 132-275.06.00 PLA-END-03

    H

    PTR

    296. ; Weld overlay of body flanges sealing face;

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

    297. ; Machining of welded overlay sealing faces;

    UC 132-275.06.00 PL-01-013

    W

    298. PT100%; Control of welded overlay sealing faces with PT100%;

    UC 132-275.06.00 PLA-END-03

    H

    PTR

    299. H3, H4 ; Marking position nozzle H3, H4;

    UC 132-275.06.00 PL-01-013

    W

    300. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    301. , H3, H4 ; Cutting off, adjustment holes for nozzles H3, H4;

    UC 132-275.06.00 PL-01-052

    W

    302. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    303. H3, H4 ; Tack weld nozzles H3, H4 and reinforcing ring on body;

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

    304. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    305. H3, H4 H3, H4 ;, ; Welding nozzles H3, H4 and reinforcing ring on body;

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 29/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    306. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    307. D1,D2 PT100%; Control of weld seam D1, D2 with PT100%;

    UC 132-275.06.00 PLA-END-03

    H

    PTR

    308. Tack weld supports and lifting lug on body;

    UC 132-275.06.00 WPS,

    PLA-01-054

    W

    309. ; Dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

    310. ; Welding supports and lifting lug on body ;

    UC 132-275.06.00 WPS;

    PLA-01-054

    W

    311. ; Visual and dimensional control

    UC 132-275.06.00 PLA -01-082 PLA -01-087

    H

    312. E1 E6 PT 100% ; Control of weld seam E1 E6 with PT 100% ;

    UC 132-275.06.00 UC-132-275.PCN

    PLA-END-03

    H

    PTR

    313. ; Machining of sealing faces and nozzle holes on body;

    UC 132-275.06.00 PL-01-013

    W

    314. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

    315. ; Heat treatment SHELL;

    UC 132-275.06.00 PLA -01-035

    W

    316. ; Final Machining;

    UC 132-275.06.00 PL-01-013

    W

    317. ; Visual and dimensional control;

    UC 132-275.06.00 PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 30/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    1 / Manufacture distribution chanel 1

    318.

    , 1, 20,22, 39 M20; Machining of body flanges , pos. 1, less holes 20,22, 39 and M20; Marking transfer;

    UC 132-275.07.00/ 1

    PL-01-013

    W

    319. ; ; Visual control; Marking transfer certificate;

    UC 132-275.07.00/ 1

    PLA -01-087 PLA -01-032

    H

    DE

    320.

    . 3 H5 . 7; ; Transfer marcaje/ Machining flanges of nozzles pos. 3 and nozzle H5 pos. 7;

    UC 132-275.07.00/ 3,7

    PL-01-013

    W

    321. ; ; Visual control; Marking transfer certificate;

    UC 132-275.07.00/ 3,7

    PLA -01-087 PLA -01-032

    H

    DE

    322. , . 4,6 ; Machining nozzle pipe , pos. 4, 6;

    UC 132-275.07.00/ 4,6

    PL-01-013

    W

    323. ; Visual and dimensional control;

    UC 132-275.07.00/ 4,6

    PLA -01-082

    H

    DE

    324. H1, H2, . 3 4 6 ; Tack weld H1, H2, pos 3 with pos. 4 si 6 ;

    UC 132-275.07.00 PLA-01-054,

    WPS

    W

    325. ; Dimensional inspection;

    UC 132-275.07.00 PLA -01-082

    H

    326. H1, H2, . 3 . 4 6; Welding H1, H2, pos 3 with pos. 4 si 6 ;

    UC 132-275.07.00 PLA-01-054,

    WPS

    W

    327. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 31/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    328. C6, C7 RT 100%; Control of weld seam C6, C7 with RT 100%;

    UC 132-275.07.00 PLA-END-07

    H

    RTR

    329. H1, H2; Machining nozzles H1, H2;

    UC 132-275.07.00 PL-01-013

    W

    330. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082

    H

    331. H5 H2 Tack weld nozzle H5 in nozzle H2;

    UC 132-275.07.00 PLA-01-054,

    WPS

    W

    332. H5 H2 Welding nozzle H5 in nozzle H2;

    UC 132-275.07.00 PLA-01-054,

    WPS

    W

    333. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    334. D4 PT 100%; Control of weld seam D4 with PT 100%;

    UC 132-275.07.00 PLA-END-03

    H

    PTR

    335. .10; Machining lifting lugs pos. 10;

    UC 132-275.07.00 PL-01-013

    W

    336. ; Dimensional control;

    UC 132-275.07.00 PLA -01-082

    H

    337. .2; Chamfering shell pos. 2;

    UC 132-075.07.00/ 2

    PL-01-013

    W

    338. ; Dimensional control;

    UC 132-275.07.00/ 2

    PLA -01-082

    H

    339. .2 ; Rolling shell pos. 2;

    UC 132-275.07.00/ 2

    PL -01- 020

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 32/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    340. ; Dimensional control;

    UC 132-275.07.00/ 2

    PLA -01-082

    H

    341. .2 ; Tack weld shell pos. 2 ;

    UC 132-275.07.00/ 2

    WPS; PLA-01-054

    W

    342. ; Dimensional control;

    UC 132-275.07.00/ 2

    PLA -01-082

    H

    343. .2; Welding and calibrating shell pos. 2 ;

    UC 132-275.07.00/ 2

    WPS; PLA-01-054

    W

    344. ; Visual and dimensional control;

    UC 132-275.07.00/ 2

    PLA -01-082 PLA -01-087

    H

    345. A5 RT 100%; Control of longitudinal weld seam A5 with RT 100%;

    UC 132-275.07.00/ 2

    PLA-END-07

    H

    RTR

    346. .1 . 2; Tack weld flange pos. 1 on shell pos. 2;

    UC 132-275.07.00 WPS,

    PLA-01-054

    W

    347. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    348. .1 . 2; Welding flange pos. 1 on shell pos. 2;

    UC 132-275.07.00 WPS,

    W

    349. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    350. C8,C9 PT100%; Control of circular weld seam C8,C9 with PT100%;

    UC 132-275.07.00 PLA-END-03

    H

    PTR

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 33/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    351. . ; Weld overlay of channel flange sealing faces;

    UC 132-275.07.00 WPS,

    PLA-01-054 PL-01-013

    W

    352. . ; Machining of channel flange sealing faces;

    UC 132-275.07.00 PL-01-013

    W

    353. PT100%; Control of overlay faces with PT100%;

    UC 132-275.07.00 PLA-END-03

    H

    PTR

    354. H1, H2 ; Marking position nozzle H1, H2;

    UC 132-275.07.00 PL-01-013

    W

    355. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    356. , H1, H2 ; Cutting off, adjustment nozzles H1, H2;

    UC 132-275.07.00 PL-01-052

    W

    357. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    358. H1, H2 . ; Tack weld nozzle H1, H2 and stiffening ring on channel;

    UC 132-275.07.00 WPS,

    PLA-01-054

    W

    359. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    360.

    H1, H2 . ; Welding nozzle H1, H2 and stiffening ring on channel, with device against deformation;

    UC 132-275.07.00 WPS,

    PLA-01-054

    W

    361. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 34/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    362. D5,D6 PT100%;; Control of weld seam D5,D6 with PT100%;

    UC 132-275.07.00 PLA-END-03

    H

    PTR

    363. . ; Tack weld lifting lugs on channel;

    UC 132-275.07.00 WPS,

    PLA-01-054

    W

    364. ; Dimensional control;

    UC 132-275.07.00 PLA -01-082

    H

    365. . ; Welding lifting lugs on channel ;

    UC 132-275.07.00 WPS;

    PLA-01-054

    W

    366. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082 PLA -01-087

    H

    367. E10,E11 PT 100% ; Control of weld seam E10,E11 with PT 100% ;

    UC 132-275.07.00 UC-132-275.PCN

    PLA-END-03

    H

    PTR

    368. ; Machining of sealing faces and holes in body flanges;

    UC 132-275.07.00 PL-01-013

    W

    369. ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082

    H

    370. . ; Heat treatment channel ;

    UC 132-275.07.00 PLA -01-035

    W

    371. ; Final Machining;

    UC 132-275.07.00 PLA -01-013

    W

    372.

    ; Visual and dimensional control;

    UC 132-275.07.00 PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 35/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    2 / Manufacture distribution chanel 2

    373.

    , 1, 20,22, 39 M20; ; Machining of body flanges , pos. 1, less holes 20,22, 39 and M20; Marking transfer;

    UC 132-275.08.00/ 1

    PL-01-013

    W

    374. ; ; Visual control; Marking transfer certificate;

    UC 132-275.08.00/ 1

    PLA -01-087 PLA -01-032

    H

    DE

    375. . 3; ; Machining flanges of nozzles pos. 3;

    UC 132-275.08.00/ 3

    PL-01-013

    W

    376. ; ; Visual control; Marking transfer certificate;

    UC 132-275.08.00/ 3

    PLA -01-087 PLA -01-032

    H

    DE

    377. , .4 ; Machining nozzle pipe , pos. 4;

    UC 132-275.08.00/ 4

    PL-01-013

    W

    378. ; Visual control; Marking transfer certificate;

    UC 132-275.08.00/ 4

    PLA -01-082

    H

    DE

    379. H1, H2, . 3 4 ; Tack weld H1, H2, pos 3 with pos. 4;

    UC 132-275.08.00 PLA-01-054,

    WPS

    W

    380. ; Dimensional inspection;

    UC 132-275.08.00 PLA -01-082

    H

    381. H1, H2, . 3 . 4 Welding H1, H2, pos 3 with pos. 4;

    UC 132-275.08.00 PLA-01-054,

    WPS

    W

    382. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 36/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    383. C6, C7 RT 100%; Control of weld seam C6, C7 with RT 100%;

    UC 132-275.08.00 PLA-END-07

    H

    RTR

    384. H1, H2; Machining nozzles H1, H2;

    UC 132-275.08.00 PL-01-013

    W

    385. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082

    H

    386. .8 ; Machining lifting lugs pos. 8;

    UC 132-275.08.00 PL-01-013

    W

    387. ; Dimensional control;

    UC 132-275.08.00 PLA -01-082

    H

    388. . 2; Chamfering shell pos. 2;

    UC 132-075.08.00/ 2

    PL-01-013

    W

    389. ; Dimensional control;

    UC 132-275.08.00/ 2

    PLA -01-082

    H

    390. .2 ; Rolling shell pos. 2;

    UC 132-275.08.00/ 2

    PL -01- 020

    W

    391. ; Dimensional control;

    UC 132-275.08.00/ 2

    PLA -01-082

    H

    392. .2 ; Tack weld shell pos. 2;

    UC 132-275.08.00/ 2

    WPS; PLA-01-054

    W

    393. ; Dimensional control;

    UC 132-275.08.00/ 2

    PLA -01-082

    H

    394. .2; Welding and calibrating shell pos. 2;

    UC 132-275.08.00/ 2

    WPS; PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 37/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    395. ; Visual and dimensional control;

    UC 132-275.08.00/ 2

    PLA -01-082 PLA -01-087

    H

    396. A5 RT 100%; Control of longitudinal weld seam A5 with RT 100%;

    UC 132-275.08.00/ 2

    PLA-END-07

    H

    RTR

    397. .1 . 2; Tack weld flange pos. 1 on shell pos. 2;

    UC 132-275.08.00 WPS,

    PLA-01-054

    W

    398. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

    399. .1 . 2; Welding flange pos. 1 on shell pos. 2;

    UC 132-275.08.00 WPS,

    W

    400. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

    401. C8,C9 PT100%; Control of circular weld seam C8,C9 with PT100%;

    UC 132-275.08.00 PLA-END-03

    H

    PTR

    402. . ; Weld overlay of channel flange sealing faces;

    UC 132-275.08.00 WPS,

    PLA-01-054 PL-01-013

    W

    403. . Machining of channel flange sealing faces;

    UC 132-275.08.00 PL-01-013

    W

    404. PT100%; Control of overlay faces with PT100%;

    UC 132-275.08.00 PLA-END-03

    H

    PTR

    405. H1, H2 ; Marking position nozzle H1, H2;

    UC 132-275.08.00 PL-01-013

    W

    406. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 38/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    407. , H1, H2 ; Cutting off, adjustment nozzles H1, H2;

    UC 132-275.08.00 PL-01-052

    W

    408. Control dimensional si vizual ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

    409. H1, H2 . ; Tack weld nozzle H1, H2 and stiffening ring on channel;

    UC 132-275.08.00 WPS,

    PLA-01-054

    W

    410. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

    411.

    H1, H2 . ; Welding nozzle H1, H2 and stiffening ring on channel, with device against deformation;

    UC 132-275.08.00 WPS,

    PLA-01-054

    W

    412. ; Visual and dimensional control ;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

    413. D5,D6 PT100%; Control of weld seam D5,D6 with PT100%;

    UC 132-275.08.00 PLA-END-03

    H

    PTR

    414. . ; Tack weld lifting lugs on channel;

    UC 132-275.08.00 WPS,

    PLA-01-054

    W

    415. ; Dimensional control;

    UC 132-275.08.00 PLA -01-082

    H

    416. . ; Welding lifting lugs on channel ;

    UC 132-275.08.00 WPS;

    PLA-01-054

    W

    417. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082 PLA -01-087

    H

    418. E10,E11 c PT 100% ; Control of weld seam E10,E11 with PT 100% ;

    UC 132-275.08.00 UC-132-275.PCN

    PLA-END-03

    H

    PTR

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 39/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    419. ; Machining of sealing faces and holes in body flanges;

    UC 132-275.08.00 PL-01-013

    W

    420. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082

    H

    421. . ; Heat treatment control;

    UC 132-275.08.00 PLA -01-035

    W

    422. ; Final Machining;

    UC 132-275.08.00 PLA -01-013

    W

    423. ; Visual and dimensional control;

    UC 132-275.08.00 PLA -01-082

    H

    3 / Manufacture distribution chanel 3

    424.

    , 1, 20,22, 39 M20; ; Machining of body flanges , pos. 1, less holes 20,22, 39 and M20; Marking transfer;

    UC 132-275.09.00/ 1

    PL-01-013

    W

    425. ; ; Visual control; Marking transfer certificate;

    UC 132-275.09.00/ 1

    PLA -01-087 PLA -01-032

    H

    DE

    426. . 3 H5 . 7; ; Machining flanges of nozzles pos. 3 and nozzle H5 pos. ;

    UC 132-275.09.00/ 3,7

    PL-01-013

    W

    427. ; ; Visual control; Marking transfer certificate;

    UC 132-275.09.00/ 3,7

    PLA -01-087 PLA -01-032

    H

    DE

    428. , . 4,6 ; Machining nozzle pipe , pos. 4, 6;

    UC 132-275.09.00/ 4,6

    PL-01-013

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 40/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    429. ; Visual and dimensional control;

    UC 132-275.09.00/ 4,6

    PLA -01-082

    H

    DE

    430. H1, H2, . 3 4 6 ; Tack weld H1, H2, pos 3 with pos. 4 si 6;

    UC 132-275.09.00 PLA-01-054,

    WPS

    W

    431. ; Dimensional inspection;

    UC 132-275.09.00 PLA -01-082

    H

    432. H1, H2, . 3 . 4 6; Welding H1, H2, pos 3 with pos. 4 si 6;

    UC 132-275.09.00 PLA-01-054,

    WPS

    W

    433. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    434. C6, C7 RT 100%; Control of weld seam C6, C7 with RT 100%;

    UC 132-275.09.00 PLA-END-07

    H

    RTR

    435. H1, H2; Machining nozzles H1, H2;

    UC 132-275.09.00 PL-01-013

    W

    436. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082

    H

    437. H5 H1; Tack weld nozzle H5 in nozzle H1;

    UC 132-275.09.00 PLA-01-054,

    WPS

    W

    438. H5 H2; Welding nozzle H5 in nozzle H1;

    UC 132-275.09.00 PLA-01-054,

    WPS

    W

    439. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    440. D4 PT 100%; Control of weld seam D4 with PT 100%;

    UC 132-275.09.00 PLA-END-03

    H

    PTR

    441. .10;Machining lifting lugs pos. 10;

    UC 132-275.09.00 PL-01-013

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 41/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    442. ; Dimensional control;

    UC 132-275.09.00 PLA -01-082

    H

    443. .2; Chamfering shell pos. 2;

    UC 132-075.09.00/ 2

    PL-01-013

    W

    444. ; Dimensional control;

    UC 132-275.09.00/ 2

    PLA -01-082

    H

    445. .2 ; Rolling shell pos. 2;

    UC 132-275.09.00/ 2

    PL -01- 020

    W

    446. ; Dimensional control;

    UC 132-275.09.00/ 2

    PLA -01-082

    H

    447. .2 ; Tack weld shell pos. 2 ;

    UC 132-275.09.00/ 2

    WPS; PLA-01-054

    W

    448. ; Dimensional control;

    UC 132-275.09.00/ 2

    PLA -01-082

    H

    449. .2; Welding and calibrating shell pos. 2 ;

    UC 132-275.09.00/ 2

    WPS; PLA-01-054

    W

    450. ; Visual and dimensional control;

    UC 132-275.09.00/ 2

    PLA -01-082 PLA -01-087

    H

    451. A5 RT 100%; Control of longitudinal weld seam A5 with RT 100%;

    UC 132-275.09.00/ 2

    PLA-END-07

    H

    RTR

    452. .1 . 2; Tack weld flange pos. 1 on shell pos. 2;

    UC 132-275.09.00 WPS,

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 42/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    453. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    454. .1 . 2; Welding flange pos. 1 on shell pos. 2;

    UC 132-275.09.00 WPS,

    W

    455. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    456. C8,C9 PT100%; Control of circular weld seam C8,C9 with PT100%;

    UC 132-275.09.00 PLA-END-03

    H

    PTR

    457. . ; Weld overlay of channel flange sealing faces;

    UC 132-275.09.00 WPS,

    PLA-01-054 PL-01-013

    W

    458. . Machining of channel flange sealing faces;

    UC 132-275.09.00 PL-01-013

    W

    459. PT100%; Control of overlay faces with PT100%;

    UC 132-275.09.00 PLA-END-03

    H

    PTR

    460. H1, H2 ; Marking position nozzle H1, H2;

    UC 132-275.09.00 PL-01-013

    W

    461. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    462. , H1, H2 ; Cutting off, adjustment nozzles H1, H2;

    UC 132-275.09.00 PL-01-052

    W

    463. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    464. H1, H2 . ; Tack weld nozzle H1, H2 and stiffening ring on channel;

    UC 132-275.09.00 WPS,

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 43/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    465. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    466.

    H1, H2 . ; Welding nozzle H1, H2 and stiffening ring on channel, with device against deformation;

    UC 132-275.09.00 WPS,

    PLA-01-054

    W

    467. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    468. D5,D6 PT100%; Control of weld seam D5,D6 with PT100%;

    UC 132-275.09.00 PLA-END-03

    H

    PTR

    469. . ; Tack weld lifting lugs on channel;

    UC 132-275.09.00 WPS,

    PLA-01-054

    W

    470. ; Dimensional control;

    UC 132-275.09.00 PLA -01-082

    H

    471. . ; Welding lifting lugs on channel ;

    UC 132-275.09.00 WPS;

    PLA-01-054

    W

    472. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    473. E10,E11 PT 100% ; Control of weld seam E10,E11 with PT 100% ;

    UC 132-275.09.00 UC-132-275.PCN

    PLA-END-03

    H

    PTR

    474. ; Machining of sealing faces and holes in body flanges;

    UC 132-275.09.00 PL-01-013

    W

    475. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082 PLA -01-087

    H

    476. . ; Heat treatment SHELL;

    UC 132-275.09.00 PL-01-0135

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 44/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    477. ; Final Machining;

    UC 132-275.09.00 PL-01-013

    W

    478. ; Visual and dimensional control;

    UC 132-275.09.00 PLA -01-082

    H

    / Manufacture cover of chanel

    479.

    , . 1, 22, 39 M20; ; Machining of body flanges , pos. 1, less holes 22, 39 and M20; Marking transfer;

    UC 132-275.10.00/ 1

    PL-01-013

    W

    480. ; ; Visual and dimensional control;

    UC 132-275.10.00/ 1

    PLA -01-082 PLA -01-032

    H

    DE

    481. , 4 ; Machining baffle pos. 4;

    UC 132-275.10.00/4 PL-01-013

    W

    482. ; Dimensional control;

    UC 132-275.10.00/4 PLA -01-082

    H

    DE

    483. . 2; Chamfering shell pos. 2

    UC 132-075.10.00/ 2

    PL-01-013

    W

    484. ; Dimensional control;

    UC 132-275.10.00/ 2

    PLA -01-082

    H

    485. .2 Rolling shell pos. 2

    UC 132-275.10.00/ 2

    PL -01- 020

    W

    486. ; Dimensional control;

    UC 132-275.10.00/ 2

    PLA -01-082

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 45/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    487. .2 Tack weld shell pos. 2

    UC 132-275.10.00/ 2

    WPS; PLA-01-054

    W

    488. ; Visual and dimensional control

    UC 132-275.10.00/ 2

    PLA -01-082

    H

    489. .2; Welding and calibrating shell pos. 2;

    UC 132-275.10.00/ 2

    WPS; PLA-01-054

    W

    490. ; Visual and dimensional control;

    UC 132-275.10.00/ 2

    PLA -01-082 PLA -01-087

    H

    491. A6 RT 100%; Control of longitudinal weld seam A6 with RT 100%;

    UC 132-275.10.00/ 2

    PLA-END-07

    H

    RTR

    492. .1 . 2 si . 3; Tack weld flange pos. 1 on shell pos. 2 and head pos. 3;

    UC 132-275.10.00 WPS,

    PLA-01-054

    W

    493. Control dimensional si vizual ; Visual and dimensional control;

    UC 132-275.10.00 PLA -01-082 PLA -01-087

    H

    494. .1 . 2 si . 3; Welding flange pos. 1 on shell pos. 2 and head pos. 3;

    UC 132-275.10.00 WPS,

    W

    495. ; Visual and dimensional control;

    UC 132-275.10.00 PLA -01-082 PLA -01-087

    H

    496.

    B4 RT 100% C10 PT100%; Control of weld seam B4 with RT 100% and C10 with PT100%;

    UC 132-275.10.00 PLA-END-07 PLA-END-03

    H

    PTR RTR

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 46/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    497. ; Weld overlay of cover flanges sealing faces;

    UC 132-275.10.00 PL-01-013

    498. ; Machining of welded overlay cover sealing faces;

    UC 132-275.10.00 WPS,

    PLA-01-054

    499. PT100%; Control of welded overlay sealing faces with PT100%;

    UC 132-275.10.00 PLA-END-03

    PTR

    500. 4 . Tack weld baffle pos. 4 with channel cover;

    UC 132-275.10.00 WPS,

    PLA-01-054

    W

    501. ; Control of welded overlay sealing faces with PT100%;

    UC 132-275.10.00 PLA -01-082 PLA -01-087

    H

    502. 4 .; Welding baffle pos. 4 with channel cover;

    UC 132-275.10.00 WPS,

    W

    503. ; Visual and dimensional control;

    UC 132-275.10.00 PLA -01-082 PLA -01-087

    H

    504. E16 PT100%; Control of weld seam E16 with PT100%;

    UC 132-275.10.00 PLA-END-03

    H

    PTR

    505. ; Machining of sealing faces and nozzle holes on body

    UC 132-275.10.00 PL-01-013

    W

    506. ; Visual and dimensional control;

    UC 132-275.10.00 PLA -01-082

    507. ; Heat treatment . ;

    UC 132-275.10.00 PLA -01-035

    508. ; Final Machining;

    UC 132-275.10.00 PLA -01-013

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 47/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    509. ; Visual and dimensional control;

    UC 132-275.10.00 PLA -01-082

    H

    / Manufacture cover of shell

    510.

    , . 1, 22, 33 M20 H5 . 3; ; Machining of body flanges , pos. 1, less holes 22, 33 and M20 and nozzle H5 pos. 3; Marking transfer;

    UC 132-275.11.00/ 1,3

    PL-01-013

    W

    511. ; ; Dimensional control; Marking transfer certification;

    UC 132-275.11.00/ 1,3

    PLA -01-082 PLA -01-032

    H

    512. .2; Chamfering shell pos. 2;

    UC 132-075.11.00/ 2

    PL-01-013

    W

    513. ; Dimensional control;

    UC 132-275.11.00/ 2

    PLA -01-082

    H

    514. .2 ; Rolling shell pos. 2;

    UC 132-275.11.00/ 2

    PL -01- 020

    W

    515. ; Dimensional control;

    UC 132-275.11.00/ 2

    PLA -01-082

    H

    516. .2 ; Tack weld shell pos. 2;

    UC 132-275.11.00/ 2

    WPS; PLA-01-054

    W

    517. ; Dimensional control;

    UC 132-275.11.00/ 2

    PLA -01-082

    H

    518. .2; Welding and calibrating shell pos. 2;

    UC 132-275.11.00/ 2 WPS;

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 48/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    519. ; Visual and dimensional control;

    UC 132-275.11.00/ 2

    PLA -01-082 PLA -01-087

    H

    520. A7 RT 100%; Control of longitudinal weld seam A7 with RT 100%;

    UC 132-275.11.00/ 2

    PLA-END-07

    H

    521. .1 . 2 . Tack weld flange pos. 1 on shell pos. 2 and head pos. 4;

    UC 132-275.11.00 WPS,

    PLA-01-054

    W

    522. ; Visual and dimensional control;

    UC 132-275.11.00 PLA -01-082 PLA -01-087

    H

    523. .1 . 2 . Welding flange pos. 1 on shell pos. 2 and head pos. 4

    UC 132-275.11.00 WPS,

    W

    524. ; Visual and dimensional control;

    UC 132-275.11.00 PLA -01-082 PLA -01-087

    H

    525.

    B5 RT 100% C11 PT100%; Control of weld seam B5 with RT 100% and C11 with PT100%;

    UC 132-275.11.00 PLA-END-07 PLA-END-03

    H

    PTR RTR

    526. . Weld overlay of cover flanges sealing faces;

    UC 132-275.11.00 PL-01-013

    W

    527. H5; Machining cover flanges sealing faces and hole nozzle H5;

    UC 132-275.11.00 WPS,

    PLA-01-054

    W

    528. PT100%; Control of welded overlay sealing faces with PT100%;

    UC 132-275.11.00 PLA-END-03

    H

    PTR

    529. H5 ; Tack weld nozzle H5 on body cover;

    UC 132-275.11.00 WPS,

    PLA-01-054

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 49/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    530. ; Visual and dimensional control;

    UC 132-275.11.00 PLA -01-082 PLA -01-087

    H

    531. H5 ; Welding nozzle H5 on body cover;

    UC 132-275.11.00 WPS,

    W

    532. ; Visual and dimensional control;

    UC 132-275.11.00 PLA -01-082 PLA -01-087

    H

    533. D7,D8 PT100%; Control of weld seam D7,D8 with PT100%

    UC 132-275.11.00 PLA-END-03

    H

    PTR

    534. ; Machining of sealing faces and nozzle holes on body;

    UC 132-275.11.00 PL-01-013

    W

    535. ; Visual and dimensional control;

    UC 132-275.11.00 PLA -01-082

    H

    536. ; Heat treatment body cover;

    UC 132-275.11.00 PL-01-035

    W

    537. ; Final Machining;

    UC 132-275.11.00 PL-01-013

    W

    538. ; Visual and dimensional control;

    UC 132-275.11.00 PLA -01-082

    H

    / Manufacture piping

    539. 1 ; ; Machining flanges pos. 1; Marking transfer

    UC 132-275.12.00/ 1

    PL-01-013

    W

    540. ; ; Dimensional control; Marking transfer certification;

    UC 132-275.12.00/ 1

    PLA -01-082 PLA -01-032

    H

    DE

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 50/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    541. . 3,4 ; Machining tubes pos. 3, 4;

    UC 132-275.12.00/ 3,4

    PL-01-013

    W

    542. ; Visual and dimensional control;

    UC 132-275.12.00/ 3,4

    PLA -01-082 PLA -01-087

    H

    DE

    543. .1 . 2 , . 3 4 ; Tack weld tube pos. 1 with pos. 2. Pos. 3 with pos. 4

    UC 132-275.12.00 PLA-01-054,

    WPS

    W

    544. ; Dimensional control;

    UC 132-275.12.00 PLA -01-082

    H

    545. 1 2 , 3 poz 4; Welding pos. 1 with pos. 2. Pos. 3 with pos. 4

    UC 132-275.12.00 PLA-01-054,

    WPS

    W

    546. ; Visual and dimensional control;

    UC 132-275.12.00 PLA -01-082 PLA -01-087

    H

    547. B6 B9 C12,C13 RT 100%; Control weld seam B6 to B9 and C12, C13 with RT 100%;

    UC 132-275.12.00 PLA-END-07

    H

    RTR

    / Manufacture feed heat exchange

    548. 1 , 2 ; ; Machining elements item 1, item 2; Marking transfer;

    UC 132-275.13.00 UC 132-275.14.00

    PL-01-013

    W

    549. ; ; Dimensional control; Marking transfer certification;

    UC 132-275.13.00 UC 132-275.14.00

    PLA -01-082 PLA -01-032

    H

    DE

    550. . . ; Mounting cover on channel;

    UC 132-275..00

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 51/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    551. 1 ; Tack weld elements of david 1 on channel and cover

    UC 132-275..00 PLA-01-054,

    WPS

    W

    552. 1 ; Welding elements of david 1 on channel and cover;

    UC 132-275..00 PLA-01-054,

    WPS

    W

    553. ; Visual and dimensional control;

    UC 132-275..00 PLA -01-082 PLA -01-087

    H

    554. ; Assembling cover and body exchanger;

    UC 132-275..00

    W

    555. 2 ; Tack weld elements of david 2 on channel and cover;

    UC 132-275..00 PLA-01-054,

    WPS

    W

    556. 2 ; Welding elements of david 2 on channel and cover

    UC 132-275..00 PLA-01-054,

    WPS

    W

    557. ; Visual and dimensional control;

    UC 132-275..00 PLA -01-082 PLA -01-087

    H

    558.

    ; Mounting and welding name plate support and insulation clips;

    UC 132-275..00 PLA-01-054,

    WPS

    W

    559. ; Visual and dimensional control;

    UC 132-275..00 PLA -01-082 PLA -01-087

    H

    560. PT100%; Control of weld seam with PT100%;

    UC 132-275.00 PLA-END-03

    H

    PTR

    561.

    1,2,3 . ;

    UC 132-275.00

    W

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 52/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8 Inserting tube bundle 1, 2, 3 on exchanger body 1, 2, 3 and mounting test ring on stationary tube sheet and test device on body flange and floating tube sheet;

    562.

    ; Assembling of stacked exchanger bodies and blind nozzles;

    UC 132-275.00

    W

    563.

    : : 49.1 ; 30 . Performing shell side pressure test: Pressure 49.1 bar; Holding time: 30 Min.

    UC 132-275.00 PLA-01-037

    H

    BPH

    564. ; Dissembling test ring and test device;

    UC 132-275.00

    W

    565.

    , ; Mounting channel with cover on stationary tube sheet and floating cover on floating tube sheet , blind the nozzles on tube side.

    UC 132-275.00

    W

    566.

    : : 49.1 ; 30 . Performing shell side pressure test: Pressure 49.1 bar; Holding time: 30 Min.

    UC 132-275.00 PLA-01-037

    H

    BPH

    567.

    , ; Mounting body exchanger cover, blind nozzle on shell side;

    UC 132-275.00

    W

    568. :

    UC 132-275.00 PLA-01-037

    H

    BPH

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 53/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8 : 49.1 ; 30 . Performing shell side pressure test: Pressure 49.1 bar; Holding time: 30 Min.

    569.

    , ; Visual and dimensional control, checking remanent deformations on sheel/ tube side

    UC 132-275.00 PLA -01-087 PLA -01-082

    H

    VDTR

    570. ; ; Issuing of fabrication report; Checking MDB;

    UC 132-275.00

    H

    MDR

    571. ; Stamping name plate

    UC 132-275.00

    H

    572. , ; Cleaning, drying shell/ tube side;

    UC 132-275.00

    W

    573. , ; Pickling, passivation outside stainless surfaces;

    UC 132-275.00

    W

    574. ; Blind the nozzles;

    UC 132-275.00

    W

    575. ; Outside sandblasting;

    UC 132-275.00 PL-01-026

    W

    576. , , ; Control outside sandblasting , aspect, roughness;

    UC 132-275.00 PLA -01-087

    H

    577. ; Outside priming;

    UC 132-275.00 PL-01-026

    W

    578. ; Control of primer thickness;

    UC 132-275.00 PLA -01-087

    H

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34407 . 0 / Serial no. 27.04.2015

    /CONTROLLED COPY Nr./ No. QP - 000 . 54/55

    : / Client: JSC MOZIR OR / / Pieces 2

    /Product () / : -201/1,2,3, -202/1,2,3

    :/ Drawing no. UC 132-275.00

    0 1 2 3 4 5 6 7 8

    579. ; Outside painting;

    UC 132-275.00 PL-01-026

    W

    580. ; Anticorosive protection control;

    UC 132-275.00 PLA -01-087

    H

    581. ; Final inspection

    UC 132-275.00 PS - 09

    H

    582. : Preparing equipment for delivery;

    UC 132-275.00 PLA -01-087

    H

    Nota / Note:

    PP 02 - / Design documents control

    PS -12 - QP / Quality Plan issuance PS 08 / Receiving inspection PL-01-013 - / Machining of parts PL-01-020 - / Shell forming and assembly PL-01-026 - / Sandblasting and painting

    PL-01-032 /Marking

    PL-01-033 -

    PL-01-052 / Cutting

    PLA-01-054 / Welding

    PLA-01-087 - /Visual examination

    PLA-END-07 - RT / Radiographic examination

    PLA-01-037 - / Hydrostaticpressure test

    PLA-END-03 - LP / Liquid Penetrant examination

    PS 09,Ed.3 - / Inspections and tests in manufacturing and final stages

    PL -01-043 - / Data book PL-01-035 -

    RTR - / Radiographic examination report

  • COMES S.A. . 0

    : QP

    / QUALITY PLAN 34