QMfgTutorial1-evsm.pdf

evsm.com 2000-2013

eVSM Quick Manufacturing Tutorial

In this tutorial, you will learn to draw the map shown below, complete with calculations, and a chart

Estimate Time: 20 minutes

all

Customer Demand

ItemDay

40

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Process

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min12

A040

Prepare

1

1

Inventory Item36

A050

Clean Frames

1

Qty Per Cycle Item12

Cycle Time Min180

A060

Paint Shop

1

1

Inventory Item120

A070

F.Frames

1

day2.5

Inventory Item100

A090

Boxes

1

Takt TimeMinItem

12

Total Value Added

Min202.00

Lead Time Day13.82

Value Added Percent

%3.04

Z010

Time Summary

Cycle Time / Takt Time Chart

Min

/Ite

m

0

2

4

6

8

10

12

14

16

A040

Prepa

re

A060

Paint

Sho

p

A080

Packa

ge

Cycle Time Per Unit

Legend

Activity Takt Time

day5

Computed Activity TimeHr

Day8

Cycle Time Per Unit MinItem

12

Activity Takt TimeMinItem12

Activity VA Per UnitMinItem12

CapacityItemDay40

Computed Demand ItemDay

40

ECItemDay40

min12

day0.9


Day8


15

Activity Takt TimeMinItem12

Activity VA Per UnitMinItem15

CapacityItemDay32


40

ECItemDay32

min180

day3

1

min10.00

Qty Per Cycle Item1

Cycle Time Min10


10.00

Activity Takt Time MinItem

12

Activity VA Per UnitMinItem10.00

A080

Package

1

CapacityItemDay48.00


40

ECItemDay

48.00


Day8

DESCRIPTION

Paint Shop Current State

FILENAME

QMFGTUTORIAL1.VSD

REVISED

12/17/2012

TITLE

Deerfield Crafters

DATE

12/15/2012

Built with eVSM Quick Mfg Stencil

Update: 18-Jan-2013

Start eVSMStep 1:

On your Desktop, click the “Start eVSM” icon.

1

Click to enable macros.

Click this button to avoid the security notice in future.

3

4

If you see a message like this, you must “Enable” macros.

2

evsm.com 2000-2013

eVSM Toolbar must be available. If you do not see it, check help at http://www.evsm.com/v6/nobuttons.

1

Make sure eVSM started OK

This is the main eVSM stencil, showing the eVSM

version number.

Quick eVSM stencils are on the right. For this tutorial, you will use the Quick Mfg stencil.

34

Step 2:

Save your drawing file. It’s a good idea to save the file in a new empty folder.

2

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

7

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

Manufacturing Data

Time Center

Customer Center

Drag out the three red icons first. This is very important!

1

Enter available hours per day here. This is actual work hours after subtracting breaks time.

3

Enter customer demand here.

4

Align all new shapes to the grid as you drop them.

2

eVSM Data

QuickMfg6.11.0047.

2

Initiate a Quick Manufacturing mapStep 3:

eVSM Data

QuickMfg6.11.0047.

2

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Dayxx

A020

Process

1

Inventory Itemxx

A030

Type

1

Qty Per Cycle Item1

Cycle Time Minx.xx

A040

Process

1

day5

Computed Activity TimeHrDay

8

Cycle Time Per UnitMinItem

12

Activity Takt TimeMinItem

12

Activity VA Per UnitMinItem

12

CapacityItemDay

40

Computed DemandItemDay

40

ECItemDay

40

min12

Outside Center

Inventory Center

Activity Center

The green shapes are called “Centers”. Use the centers to

represent the flow.

1

Align all new shapes to the grid as you

drop them.

2

Align the Inventory and Activity centers so the VA and NVA time shapes form a

continuous stepped timeline.

3

Draw the FlowStep 4:

eVSM Data

QuickMfg6.11.0047.

2

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

3

1

Inventory Item120

A070

Finished Goods

1

dayAuto

Inventory Item100

A090

Packing Cases

dayAuto


Auto


Auto


Auto


Auto

CapacityItemDay

Auto


Auto

ECItemDay

Auto

minAuto

dayAuto


Auto


Auto


Auto


Auto

CapacityItemDay

Auto


Auto

ECItemDay

Auto

minAuto

dayAuto

1

minAuto

Qty Per Cycle Item1

Cycle Time Min8


Auto


Auto


Auto

A080

Package

1

CapacityItemDay

Auto


Auto

ECItemDay

Auto


Auto

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

Complete as shown below, including

annotation and data values.

1

Do not change any blue “Auto” values. These will get calculated automatically later.

4

Enter Data

Inventory Center

Activity Center

Step 5:

Double-click and change “Min” to “Day”.

2

If text does not fit, avoid re-sizing eVSM shapes. Instead,

make the font smaller.

3

Resize PageStep 6:

When you run out of space on the drawing page, DO NOT resize eVSM shapes.

1

Instead make the drawing page bigger. Do not use the “Page Setup” menu to resize

the page.

Hold the Ctrl key down on the keyboard and grab/move any edge of the page to resize it.

2 3

Do not worry about how big the page gets and do not worry about printing.

4

evsm.com 2000-2013

eVSM Data

QuickMfg6.11.0047.

2

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

dayAuto

Inventory Item100

A090

Packing Cases

dayAuto


Auto


Auto


Auto


Auto

CapacityItemDay

Auto


Auto

ECItemDay

Auto

minAuto

dayAuto


Auto


Auto


Auto


Auto

CapacityItemDay

Auto


Auto

ECItemDay

Auto

minAuto

dayAuto

1

minAuto

Qty Per Cycle Item1

Cycle Time Min8


Auto


Auto


Auto

A080

Package

1

CapacityItemDay

Auto


Auto

ECItemDay

Auto


Auto

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

Draw the arrows from the Main stencil on left

1

Glue all arrows at both ends

2

Use the right mouse button menu of the arrows to turn

into a “Push” arrow

3

Add Arrows from main stencilStep 7:

eVSM Data

QuickMfg6.11.0047.

2

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

dayAuto

Inventory Item100

A090

Packing Cases

dayAuto


Auto


Auto


Auto


Auto

CapacityItemDay

Auto


Auto

ECItemDay

Auto

minAuto

dayAuto


Auto


Auto


Auto


Auto

CapacityItemDay

Auto


Auto

ECItemDay

Auto

minAuto

dayAuto

1

minAuto

Qty Per Cycle Item1

Cycle Time Min8


Auto


Auto


Auto

A080

Package

1

CapacityItemDay

Auto


Auto

ECItemDay

Auto


Auto

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

Glue to arrow

1

Use the right mouse button menu to switch “Framing” Off, and turn into a “Train” icon

2

1

Takt TimeMinItem

Auto

Total Value Added

MinAuto

Lead Time DayAuto

Value Added Percent

%Auto

Z010

Time Summary

Transport Shapes

Transport Shapes

Drag out the Time Summary. Note, all fields are “Auto”, so they will be calculated automatically

3

Add Transport shapes and the Time SummaryStep 8:

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


8


20


4.8


20

CapacityItemDay

24


100

ECItemDay

24

min20

day1.00


8


48


4.8


48

CapacityItemDay

10


100

ECItemDay

10

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


8


4.8


8

A080

Package

1

CapacityItemDay

60


100

ECItemDay

60


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

Click the “Solve” button to calculate. If you see any error/warning messages, READ the message and follow instructions

1

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

When complete, note that all blue values show calculated results

2

Perform CalculationsStep 9:


Min/Item

0

5

10

15

20

25

30

35

40

45

50

A040

Prep

are

A060

Paint

A080

Packag

e

Cycle Time Per Unit

Legend

Activity Takt Time

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


8


20


4.8


20

CapacityItemDay

24


100

ECItemDay

24

min20

day1.00


8


48


4.8


48

CapacityItemDay

10


100

ECItemDay

10

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


8


4.8


8

A080

Package

1

CapacityItemDay

60


100

ECItemDay

60


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

Use the right mouse button menu of chart icon and select “Plot Chart”

2

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Draw Cycle Time / Takt Time chart

Drag out CT/TT Chart icon

1

CT / TT Chart

Here is the chart. Note how it shows insufficient

capacity in all activities.

3

Step 10:


Min/Item

0

1

2

3

4

5

6

7

8

9

A040

Prep

are

A060

Paint

A080

Packag

e

Cycle Time Per Unit

Legend

Activity Takt Time

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1.00


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

The Preparation tem actually has 3 stations

works 2 shifts.

1

Activity Stations

Activity Time

Activity Center

Activity Demand %

Activity NVA

Activity Changeover

Activity OEE

Activity Rework

Activity Scrap

Activity Utilization

Add the Activity Stations add-ons. Be sure to glue the add-ons to the

Activity Centers.

Add an Activity Time add-on and set it to actual work hours

per day for this activity.

2

3

Stations Stn3

Activity TimeHrDay

14

Run “Solve” and note the changes in

the chart.

4

Stations Stn9 Stations Stn2

Step 11: Try Add-on Calculations


Min/Item

0

1

2

3

4

5

6

7

8

9

A040

Prep

are

A060

Paint

A080

Packag

e

Cycle Time Per Unit

Legend

Activity Takt Time

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1.00


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14

To get Help on Quick eVSM icons, select the icon. Then click

the iQ button in the eVSM toolbar.

1

Activity Stations

Activity Time

Activity Center

Activity Demand %

Activity NVA

Activity Changeover

Activity OEE

Activity Rework

Activity Scrap

Activity Utilization

See the pop-up help on the drawing page. When done, delete the help pop-up.

2


Note how all these yellow add-on names start with the word “Activity”. Yellow Add-ons that follow a green Center can only be used with that Center. So, these “Activity..” add-ons can

be used only with the Activity Center.

3

Step 12: Icon Help


Min/Item

0

1

2

3

4

5

6

7

8

9

A040

Prep

are

A060

Paint

A080

Packag

e

Cycle Time Per Unit

Legend

Activity Takt Time

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1.00


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14

What if this value stream has parallel paths. One for painting

and one for enameling?

1


Delete the chart to create space to draw the parallel path.

2

Step 13: Multi-path Modeling

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min2428

Lead Time Day12.76

Value Added Percent

%39.65

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


1

day0.5

Inventory Item50

A100

Clean Frames

1

Min1440


Cycle Time Day3


32.00


4.8


32.00

A120

Enamel

1

CapacityItemDay

15.00


100

ECItemDay

15.00


8

Draw the “Enamel” path and run “Solve”

1

Activity Center

Inventory Center

The time summary is no longer correct, since it is showing the

sum of both paths.

2

These Path Locator tags can be used to specify paths. You can manually change these. You can add new ones with copy/paste or from the main stencil on left. Another way to specify paths is with Sequence arrows and the Auto Path function. You

can try this in the next step.

3

Stations Stn3

Activity Stations

Step 14: Multi-path Modeling

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

1

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min2428

Lead Time Day12.76

Value Added Percent

%39.65

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


1

day0.5

Inventory Item50

A100

Clean Frames

1

Min1440


Cycle Time Day3


32.00


4.8


32.00

A120

Enamel

1

CapacityItemDay

15.00


100

ECItemDay

15.00


8

Hold down the Ctrl key and select the green shapes in the order

shown here.

1

A

Click the Sequence button.

2

B

C E G

D F H

Stations Stn3

Step 15: Sequence Arrows

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

CT / TTChart

1

Inventory Item200

A030

Plain Frames

1

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

1

Inventory Item100

A050

Clean Frames

1


Cycle Time Day2

A060

Paint

2

1

Inventory Item120

A070

Finished Goods

1

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

1

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

1

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min2428

Lead Time Day12.76

Value Added Percent

%39.65

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


1

day0.5

Inventory Item50

A100

Clean Frames

1

Min1440


Cycle Time Day3


32.00


4.8


32.00

A120

Enamel

1

CapacityItemDay

15.00


100

ECItemDay

15.00


8

A

B

C

E

G

D

F H

For the second path, start again, hold the Ctrl key and select the green shapes A to E in the order shown. Then click the Sequence button.

2

These Sequence arrows show the

first path.

1

Stations Stn3

Step 16: Sequence Arrows for Second Path

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

CT / TTChart

Inventory Item200

A030

Plain Frames

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

Inventory Item100

A050

Clean Frames


Cycle Time Day2

A060

Paint

2

Inventory Item120

A070

Finished Goods

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988.00

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


day0.5

Inventory Item50

A100

Clean Frames

Min1440


Cycle Time Day3


32.00


4.8


32.00

A120

Enamel

1

CapacityItemDay

15.00


100

ECItemDay

15.00


8

Sequence arrow visibility can be switched On/Off with this button. Try it.

3

Click Auto Path to automatically generate Path Locator tags based on Sequence arrows.

2

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

Stations Stn3

Step 17: Use Auto Path to Generate Path ID’s based on Sequence Arrows

Both paths are now represented with Sequence arrows.

1

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

CT / TTChart

Inventory Item200

A030

Plain Frames

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

Inventory Item100

A050

Clean Frames


Cycle Time Day2

A060

Paint

2

Inventory Item120

A070

Finished Goods

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1


8


5.33


4.8


5.33

CapacityItemDay

90


100

ECItemDay

90

min960

day1.2

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.26

Value Added Percent

%22.23

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


day0.5

Inventory Item50

A100

Clean Frames

Min1440


Cycle Time Day3


32.00


4.8


32.00

A120

Enamel

1

CapacityItemDay

15.00


100

ECItemDay

15.00


8

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

Note how some centers are on path 1 only and

some on both.

1

This summary is for path 1.

2

Change path number to 2 and click “Solve” button in toolbar.

4

Time Summary

2

Takt TimeMinItem

4.8

Total Value Added

Min1468

Lead Time Day9.76

Value Added Percent

%31.34

Z140

Time Summary

Stations Stn3Drag out a second Summary Center.

3

Step 18: Time Summary by Path

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

CT / TTChart

Inventory Item200

A030

Plain Frames

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

Inventory Item100

A050

Clean Frames


Cycle Time Day2

A060

Paint

2

Inventory Item120

A070

Finished Goods

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1.18


8


5.33


5.65


5.33

CapacityItemDay

90


85.00

ECItemDay

90

min960

day1.2

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.43

Value Added Percent

%21.82

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


day3.33

Inventory Item50

A100

Clean Frames

Min1440


Cycle Time Day3


96


32.00


96

A120

Enamel

1

CapacityItemDay

5


15.00

ECItemDay

5


8

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

The totals are still incorrect. They assume 100% product flow on

both paths.

1

2

Takt TimeMinItem

4.8

Total Value Added

Min1468

Lead Time Day12.59

Value Added Percent

%24.29

Z140

Time Summary

Activity Demand %

Inventory Demand %

Demand Percent

%85

Demand Percent

%15

Demand Percent

%15

Demand Percent

%85

Use the Demand % add-ons to specify actual demand at each center.

2

Stations Stn3

Step 19: Demand % for Each Path

Solve again and study the results.

3

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

CT / TTChart

Inventory Item200

A030

Plain Frames

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

Inventory Item100

A050

Clean Frames


Cycle Time Day2

A060

Paint

2

Inventory Item120

A070

Finished Goods

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1.18


8


5.33


5.65


5.33

CapacityItemDay

90


85.00

ECItemDay

90

min960

day1.2

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.43

Value Added Percent

%21.82

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


day3.33

Inventory Item50

A100

Clean Frames

Min1440


Cycle Time Day3


96


32.00


96

A120

Enamel

1

CapacityItemDay

5


15.00

ECItemDay

5


8

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

Takt TimeMinItem

4.8

Total Value Added

Min1468

Lead Time Day12.59

Value Added Percent

%24.29

Z140

Time Summary

Demand Percent

%85

Demand Percent

%15

Demand Percent

%15

Demand Percent

%85

Explore the right-mouse-button menus on the Path Locator tags. Try highlighting all centers on the

selected path.

2

Stations Stn3

Lead Time Chart

Highlight Path Activities

Remove Path Highlights

Select Path Shapes

DESCRIPTION


FILENAME

QMFGTUTORIAL1.VSD

REVISED

1/18/2013

TITLE

Deerfield Crafters

DATE

12/15/2012


Add Title Block

1

Title Block

Step 20: Miscellaneous

Lead Time

1000

K$

$

1000

kW

W

1000

kWh

Wh

8

Day

Hr

60

Hr

Min

60

Min

Sec

5280

Mile

ft

3.281

m

ft

1000

Km

m

Inventory Item200

A030

Plain Frames

Qty Per Cycle Item1

Cycle Time Min20

A040

Prepare

1

Inventory Item100

A050

Clean Frames


Cycle Time Day2

A060

Paint

2

Inventory Item120

A070

Finished Goods

day1

Inventory Item100

A090

Packing Cases

day2


14


6.67


8.4


6.67

CapacityItemDay

126


100

ECItemDay

126

min20

day1.18


8


5.33


5.65


5.33

CapacityItemDay

90


85.00

ECItemDay

90

min960

day1.2

min8

Qty Per Cycle Item1

Cycle Time Min8


4


4.8


4

A080

Package

1

CapacityItemDay

120


100

ECItemDay

120


8

all

Customer Demand

ItemDay

100

A010

Customer

Activity Lead Time

Day2

A020

Derby Framemakers

1

Takt TimeMinItem

4.8

Total Value Added

Min988

Lead Time Day9.43

Value Added Percent

%21.82

Z010

Time Summary

eVSM Data

QuickMfg6.11.0047.

2

Stations Stn3

Activity TimeHrDay

14


day3.33

Inventory Item50

A100

Clean Frames

Min1440


Cycle Time Day3


96


32.00


96

A120

Enamel

1

CapacityItemDay

5


15.00

ECItemDay

5


8

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

Takt TimeMinItem

4.8

Total Value Added

Min1468

Lead Time Day12.59

Value Added Percent

%24.29

Z140

Time Summary

Demand Percent

%85

Demand Percent

%15

Demand Percent

%15

Demand Percent

%85

Stations Stn3

Lead Time Chart

DESCRIPTION


FILENAME

QMFGTUTORIAL1.VSD

REVISED

1/18/2013

TITLE

Deerfield Crafters

DATE

12/15/2012


Title Block

Step 21: Plot Lead Time Chart

all

Use the right mouse button menu of chart icon and select

“Plot Ladder Chart”

Drag out Lead Time Chart icon

2

1

Lead Time SummaryDay

0 2 4 6 8 10 12 14

A020Derby

FramemakersA030

Plain FramesA050

Clean FramesA060Paint

A070Finished Goods

A090Packing Cases

PATH 1

9.44

A020Derby

FramemakersA030

Plain Frames

A070Finished Goods

A090Packing Cases

A100Clean Frames

A120Enamel

PATH 2

12.59

Activity Lead Time

Legend

Non Value Added

Value Added

Here is the Lead Time chart showing the two paths.

3

1. Align shapes to the grid

2. Avoid re-sizing eVSM shapes

3. Glue everything possible

4. Do not Group eVSM shapes

5. Re-size page with Ctrl+Drag, not Page Setup

6. Use a mouse, even with a laptop

evsm.com 2000-2013

eVSM Quick Manufacturing Tips

Next Steps...

Explore example maps at http://www.evsm.com/examples

QMfgTutorial1-evsm.pdf

Documents

Transcript of QMfgTutorial1-evsm.pdf