QM PM Calibration Cycle
-
Upload
rohit-shahi -
Category
Documents
-
view
249 -
download
2
description
Transcript of QM PM Calibration Cycle
![Page 1: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/1.jpg)
1
Training on Training on Test Equipment Calibration-CycleTest Equipment Calibration-Cycle
Prepared by Vishal Kulkarni CTM –PP & QM
![Page 2: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/2.jpg)
Elements of Test Equip. CalibrationElements of Test Equip. Calibration• Calibration work-center• Test Equipment Master• Sampling plan• Code groups and Selected sets• Test equipment inspection characteristics• Calibration task-list• Maintenance plan• Maintenance plan Scheduling• Calibration Inspection lot result recording and
completion2
![Page 3: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/3.jpg)
3
Internal Calibration
Calibration Order Searching thro IW39
Inspection Lot list :Type 14 created and viewed thro
QA32 /QE17
Result Recording (QE51n) for inspection characteristics
Result
Usage Decision (QA11)- UD code Valuation- Inspection lot completion
Defect Recording in RR
Notification Creation (QM01)
Background
Notification processing (QM02)
QC Equipment
Notification Closure
Not Ok
OK
Master Data : • Equipment Master : IE01,IE02,IE03• Maintenance Task list : IA01,IA02,IA03• Maintenance Plan : IP41 • Scheduling : IP10
Master Data : • Equipment Master : IE01,IE02,IE03• Maintenance Task list : IA01,IA02,IA03• Maintenance Plan : IP41 • Scheduling : IP10
QualityNotification
![Page 4: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/4.jpg)
4
External Calibration
Create service entry sheet by MM thro ML81N
Inspection Lot list :Type 14 created and viewed thro QA32
Result Recording (QE51n) for inspection characteristics
Result
Usage Decision (QA11)- UD code Valuation- Inspection lot completion
Defect Recording in RR
Notification Creation (QM01)
Background
Notification processing (QM02)
Lab Equipment to be calibrated by external
Notification Closure
Not Ok
OK
Service Entry Sheet completion / MIRO Processing by QM
Create Purchase Order and Gate Pass by MM thro ME21N
Calibration Order Searching thro IW39 Calibration Order Processing thro IW32
If Inspection Lot not required
Master Data : • Equipment Master : IE01,IE02,IE03• Maintenance Task list : IA01,IA02,IA03• Maintenance Plan : IP41 • Scheduling : IP10
Master Data : • Equipment Master : IE01,IE02,IE03• Maintenance Task list : IA01,IA02,IA03• Maintenance Plan : IP41 • Scheduling : IP10
QualityNotification
![Page 5: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/5.jpg)
Transactions – IE01/IE02/IE03*Enter the required name for test equipment, valid on date and test equipment category as shown below.
Press button to proceed further /Or Enter .
5
• Test Equipment Master- Create Equipment
1
![Page 6: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/6.jpg)
Enter the data as shown below in the respective tab.
6
2 3
![Page 7: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/7.jpg)
Save the test equipment by pressing button
Enter the data as shown below in the respective tab.
7
4 5
![Page 8: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/8.jpg)
8
* Equipment no is generated .
6
![Page 9: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/9.jpg)
9
• Transactions – QDV1/QDV2/QDV3• Enter the required name for sampling plan as shown below.
• Press button to proceed further.
Sampling Procedure
1
![Page 10: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/10.jpg)
Enter the data as shown below in the respective tab.
*Press button to enter the sample quantities
Save the equipment sampling plan pressing button.
10
23
![Page 11: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/11.jpg)
Inspection Method
You use inspection methods to describe how to carry out an inspection for an inspection characteristic. You can create master inspection methods at plant level to simplify and standardize the inspection planning activities and to standardize the nomenclature. This allows you to plan inspections systematically, uniformly, and economically.
11
![Page 12: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/12.jpg)
• Transaction – QS31/QS33/QS34/QS35• Enter the name of the Inspection method, plant number, and valid from date
Press button to proceed further /Or Enter .
12
1
![Page 13: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/13.jpg)
Press button to enter detail procedure.Save the Inspection method by clicking Button
Enter the data as shown below in the respective tab.
13
2 3
![Page 14: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/14.jpg)
Inspection Code Groups
*T code Qs41
Code groups are used to combine and structure codes within a
catalog type.
Use
You use code groups at client level to group codes that have the same contents or relate to one another, within a catalog type. Codes, that are assigned to a code group are also known as group codes.
* This Activity by consultant in SPRO background
14
![Page 15: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/15.jpg)
Enter the relevant details as shown in below
Save the Code group by pressing button15
1
2
![Page 16: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/16.jpg)
* Edit Set & assigned to Plant : T. Code : QS51
* Then enter & assigned the code , then double Click on
Save the set of Code group by pressing button
•Enter the relevant Code Valuation for the selected set codes as shown below.•Press button to enter long text for particular set codes.
16
1
2
![Page 17: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/17.jpg)
• Transactions – QS21/QS23/QS24• Enter the plant, required name for inspection characteristic and valid from date as shown below.
• Press /Enter button to proceed further.
Test Equip. Inspection Characteristics
17
12
![Page 18: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/18.jpg)
18
2 3
![Page 19: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/19.jpg)
19
45
![Page 20: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/20.jpg)
Save the Code group by pressing button
* After filling all relevant data then save it
20
5
![Page 21: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/21.jpg)
• For qualitative inspection characteristic follow procedure shown below.
Test Equip. Inspection Characteristics
21
1
![Page 22: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/22.jpg)
Press button to mark the data as shown below. 22
2
![Page 23: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/23.jpg)
23
2 3
![Page 24: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/24.jpg)
* Select the Catalog tag & assigned the selected Code which is suitable
Save the MIC –qualitative by pressing button
24
3
![Page 25: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/25.jpg)
• Transactions – IA01 / IA02 / IA03• Enter the test equipment and valid from date (Key date) as shown below.
• Press /Enter button to proceed further.
Test Equip. Calibration Task-listTest Equip. Calibration Task-list
25
1
2
![Page 26: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/26.jpg)
• Enter the relevant data as shown in the figure below.
Press button to proceed further.
Test Equip. Calibration Task-list
26
3
![Page 27: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/27.jpg)
Test Equip. Calibration Task-list
27
4
![Page 28: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/28.jpg)
• Enter the relevant Master Inspection characteristics data as shown and press button to save the task list.
Test Equip. Calibration Task-list
28
5
![Page 29: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/29.jpg)
Test Equip. Maintenance PlanTest Equip. Maintenance PlanDescription of maintenance and inspection tasks to be performed on maintenance objects. The dates and scope of the tasks are also defined here.
A maintenance plan contains one or more maintenance items, in which the maintenance objects to be maintained and the corresponding maintenance task list have been defined. The maintenance tasks to be performed on a due date are determined by the maintenance task list assigned to the maintenance item.
The necessary maintenance or service orders are automatically generated for a due maintenance date.
29
![Page 30: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/30.jpg)
Enter the frequency data for the calibration of equipment in ‘Maintenance plan cycle’ tab as shown.
30
1
![Page 31: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/31.jpg)
31
2
![Page 32: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/32.jpg)
32
3
![Page 33: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/33.jpg)
Enter the required start date for maintenance schedule in the pop-up.Save the maintenance plan by pressing button
33
4
![Page 34: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/34.jpg)
Test Equip. Maint. plan Scheduling• Press button to start scheduling of maintenance plan.
• Save the scheduling of plan by pressing button.• Rescheduling can be done by button and Manual scheduling can be done
by pressing button.
34
5
![Page 35: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/35.jpg)
Calibration Inspection lot result recording and completion
• Transaction – QE17/QE32• System automatically generates calibration lot, Once
the due date is reached or for manual scheduling.• Enter the relevant selection criteria as shown below
and press button to proceed further.
35
1
2
![Page 36: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/36.jpg)
* Select The Lot & Record the Result
36
3
![Page 37: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/37.jpg)
37
4
Press F4
![Page 38: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/38.jpg)
CalibrationCalibration Inspection lot result recording and completion
38
5
![Page 39: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/39.jpg)
* Evaluated & Save it
39
6
7
![Page 40: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/40.jpg)
* Take UD : QA11
40
8
![Page 41: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/41.jpg)
41
Enter the data as shown below in the respective tab.9
10
![Page 42: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/42.jpg)
•For Print Out The Calibration Report T. Code QGA3•Enter the Inspection Lot , Date & Execute it
42
1
![Page 43: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/43.jpg)
43
Select the Printer no
Before print click On print
Preview
2
![Page 44: QM PM Calibration Cycle](https://reader036.fdocuments.net/reader036/viewer/2022081419/5695d04d1a28ab9b0291e496/html5/thumbnails/44.jpg)
44
3