Earth Tape PVC Copper Tapes - Wallis TP 121BL (Black) - 12.5 x 1.5mm
PVC Tape Manufacturing by Innovative Method
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No : PCP 011 Date : 17 April 2014 Page1 PVC Insulation PVC Insulation PVC Insulation PVC Insulation Tape by ape by ape by ape by Innovative Method Innovative Method Innovative Method Innovative Method We are now ready for Technology Transfer , for the manufacture of PVC Insulation PVC Insulation PVC Insulation PVC Insulation Tape ape ape ape , with a Innovative method. Innovative Method 4 PVC Tape Manufacture with up to 17% Cost reduction as compared to conventional method. Back Ground Back Ground Back Ground Back Ground This is a Innovative method of manufacturing , Insulation tape , by coating PVC Film with , a specially compounded water Borne acrylic PSA , without compromising quality. Advantages : Advantages : Advantages : Advantages : Higher production speeds Compact Coating mc design. Very Cost effective. Lower Adhesive Cost Process Cost , and Capital Investment No Heat Treatment / Annealing No loss in Physical Properties of PVC Film The Product is Highly eco Friendly Higher Higher Higher Higher Production Production Production Production Speeds Speeds Speeds Speeds Adhesive Coating is possible at speeds of 30-35 mtrs / Min In comparison with the conventional process can
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PVC Insulation Tape by Innovative Method We are now ready for Technology Transfer , for the manufacture of PVC Insulation Tape , with a Innovative method.
Transcript of PVC Tape Manufacturing by Innovative Method
No : PCP 011 Date : 17 April 2014
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PVC Insulation PVC Insulation PVC Insulation PVC Insulation TTTTape by ape by ape by ape by Innovative MethodInnovative MethodInnovative MethodInnovative Method
We are now ready for Technology Transfer , for the manufacture of PVC Insulation PVC Insulation PVC Insulation PVC Insulation TTTTapeapeapeape , with a Innovative method.
Innovative Method 4 PVC Tape Manufacture with up to 17% Cost reduction as compared to conventional method.
Back GroundBack GroundBack GroundBack Ground
This is a Innovative method of manufacturing , Insulation tape , by coating PVC Film with , a specially compounded water Borne acrylic PSA , without compromising quality.
Advantages :Advantages :Advantages :Advantages :
� Higher production speeds
� Compact Coating mc design.
� Very Cost effective.
� Lower Adhesive Cost
Process Cost , and
Capital Investment
� No Heat Treatment / Annealing
� No loss in Physical Properties of PVC Film
� The Product is Highly eco Friendly
Higher Higher Higher Higher ProductionProductionProductionProduction Speeds Speeds Speeds Speeds
� Adhesive Coating is possible at speeds of 30-35 mtrs / Min
� In comparison with the conventional process can
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coat at approx. 6-10 mtrs / min
� In short you can produce 3 times the quantity.
Compact Coating mCompact Coating mCompact Coating mCompact Coating maaaacccchinehinehinehine design. design. design. design.
In comparison with the conventional PVC Tape Manufacturing Plant , the Innovative design occupies 1/3 the space.
The Electrical Connected load is also reduced to approx. 35 HP per plant .
No need of Freezer Zone
No need of Accumulator
Very low Maintenance
Hence a big Saving in terms of Rent / Fixed Asset Investment , as well as Equipment Cost
Very Cost effective.
No Primer required
Adhesive is Water borne , suitably compounded
Lower Manufacturing Over Heads
Lower Electrical energy cost
Lower Fuel cost
Lower Manpower cost
Lower Adhesive Cost Lower Adhesive Cost Lower Adhesive Cost Lower Adhesive Cost
The Adhesive is water borne Acrylic with suitable compounding, hence matches with the Physical properties of Rubber Based solvent borne.
Lower Adhesive Manufacturing cost.
Adhesive is Eco Friendly.
No loss in Physical Properties of PVC Film
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The Film is not exposed to higher Temperatures hence retails the Physical Properties
There is no shrinkage of Film
There is no stretching on Film
The Product is Highly eco Friendly It’s water Borne system
Hence There are No Solvent Vapors , No Health Hazard ,No Fire Hazard , No worries at all
Flow Chart for
Invented Process of PVC Tape Manufacture
NO Heat Treatment on Log Roll Necessary
And Slicing can be done
Immediately after Log Roll winding
This results in lot of Saving in Precious Production Time
Flow Chart for
existing Process of PVC Tape Manufacture :
Heat Treatment on Log Roll
And Slicing after a min . of 24 Hrs.
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PVC Tape ( Conventional )
Sr.No. Ingredients
Thickness in
Microns GSM
Price/ Kg
or Sq.Mtr Cost/ Sq.Mtr
in INR in USD in Euro
1 PVC Film 90 135 140 18.90 0.30 0.22
2 Primer 5 5 200 1.30 0.02 0.02
3 Adhesive RB Solvent 35 35 240 8.40 0.13 0.10
4 Manufacturing OH 2.00 0.03 0.02
5 Packaging Cost 2.00 0.03 0.02
6 Net Cost 32.60 0.52 0.38
Width/ MM Length/ Mtr
6 Cost per roll 18 9 5.28 0.08 0.06
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PVC Tape ( Invented )
Sr.No. Ingredients
Thickness in
Microns GSM
Price/ Kg
or Sq.Mtr Cost/ Sq.Mtr
in INR in USD in Euro
1 PVC FILM 90 135 140 18.90 0.30 0.22
3
Adhesive WB PSA (
Compounded ) 30 30 164 4.92 0.08 0.06
4 Manufacturing OH 1.00 0.02 0.01
5 Packaging Cost 2.00 0.03 0.02
6 Net Cost 26.82 0.43 0.32
Width/ MM Length/ Mtr
7 Cost per roll 18 9 4.34 0.07 0.05
Saving in Cost In INR In USD in EuroPer Sq. Mtr. 5.78 0.09 0.07
Per Roll of 18 mm X 9 Mtr 0.94 0.01 0.01
Saving % 17.73 17.73 17.73
Updated as per Exchange Rate till 24/12/2013
Other SpecialtiesOther SpecialtiesOther SpecialtiesOther Specialties Easy Unwind Easy Unwind Easy Unwind Easy Unwind
NoNoNoNo Adhesive TransferAdhesive TransferAdhesive TransferAdhesive Transfer on the back side
Very Good AnchorageVery Good AnchorageVery Good AnchorageVery Good Anchorage
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ConclusionConclusionConclusionConclusion The Invented Method of Producing Electrical Insulation Tape by very Cost EffectiveCost EffectiveCost EffectiveCost Effective. There is a net saving of at least 17.70 % , which sizable by any standards.
