PVC Tape Manufacturing by Innovative Method
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- 1. No : PCP 011 Date : 17 April 2014 Page1 PVC InsulationPVC InsulationPVC InsulationPVC Insulation TTTTape byape byape byape by Innovative MethodInnovative MethodInnovative MethodInnovative Method We are now ready for Technology Transfer , for the manufacture of PVC InsulationPVC InsulationPVC InsulationPVC Insulation TTTTapeapeapeape , with a Innovative method. Innovative Method 4 PVC Tape Manufacture with up to 17% Cost reduction as compared to conventional method. Back GroundBack GroundBack GroundBack Ground This is a Innovative method of manufacturing , Insulation tape , by coating PVC Film with , a specially compounded water Borne acrylic PSA , without compromising quality. Advantages :Advantages :Advantages :Advantages : Higher production speeds Compact Coating mc design. Very Cost effective. Lower Adhesive Cost Process Cost , and Capital Investment No Heat Treatment / Annealing No loss in Physical Properties of PVC Film The Product is Highly eco Friendly HigherHigherHigherHigher ProductionProductionProductionProduction SpeedsSpeedsSpeedsSpeeds Adhesive Coating is possible at speeds of 30-35 mtrs / Min In comparison with the conventional process can
2. No : PCP 011 Date : 17 April 2014 Page2 coat at approx. 6-10 mtrs / min In short you can produce 3 times the quantity. Compact Coating mCompact Coating mCompact Coating mCompact Coating maaaacccchinehinehinehine design.design.design.design. In comparison with the conventional PVC Tape Manufacturing Plant , the Innovative design occupies 1/3 the space. The Electrical Connected load is also reduced to approx. 35 HP per plant . No need of Freezer Zone No need of Accumulator Very low Maintenance Hence a big Saving in terms of Rent / Fixed Asset Investment , as well as Equipment Cost Very Cost effective. No Primer required Adhesive is Water borne , suitably compounded Lower Manufacturing Over Heads Lower Electrical energy cost Lower Fuel cost Lower Manpower cost Lower Adhesive CostLower Adhesive CostLower Adhesive CostLower Adhesive Cost The Adhesive is water borne Acrylic with suitable compounding, hence matches with the Physical properties of Rubber Based solvent borne. Lower Adhesive Manufacturing cost. Adhesive is Eco Friendly. No loss in Physical Properties of PVC Film 3. No : PCP 011 Date : 17 April 2014 Page3 The Film is not exposed to higher Temperatures hence retails the Physical Properties There is no shrinkage of Film There is no stretching on Film The Product is Highly eco Friendly Its water Borne system Hence There are No Solvent Vapors , No Health Hazard ,No Fire Hazard , No worries at all Flow Chart for Invented Process of PVC Tape Manufacture NO Heat Treatment on Log Roll Necessary And Slicing can be done Immediately after Log Roll winding This results in lot of Saving in Precious Production Time Flow Chart for existing Process of PVC Tape Manufacture : Heat Treatment on Log Roll And Slicing after a min . of 24 Hrs. 4. No : PCP 011 Date : 17 April 2014 Page4 PVC Tape ( Conventional ) Sr.No. Ingredients Thickness in Microns GSM Price/ Kg orSq.Mtr Cost/ Sq.Mtr in INR in USD in Euro 1 PVC Film 90 135 140 18.90 0.30 0.22 2 Primer 5 5 200 1.30 0.02 0.02 3 Adhesive RB Solvent 35 35 240 8.40 0.13 0.10 4 Manufacturing OH 2.00 0.03 0.02 5 Packaging Cost 2.00 0.03 0.02 6 Net Cost 32.60 0.52 0.38 Width/ MM Length/ Mtr 6 Cost per roll 18 9 5.28 0.08 0.06 5. No : PCP 011 Date : 17 April 2014 Page5 PVC Tape ( Invented ) Sr.No. Ingredients Thickness in Microns GSM Price/ Kg orSq.Mtr Cost/ Sq.Mtr in INR inUSD in Euro 1 PVC FILM 90 135 140 18.90 0.30 0.22 3 Adhesive WB PSA ( Compounded) 30 30 164 4.92 0.08 0.06 4 Manufacturing OH 1.00 0.02 0.01 5 Packaging Cost 2.00 0.03 0.02 6 Net Cost 26.82 0.43 0.32 Width/ MM Length/ Mtr 7 Cost perroll 18 9 4.34 0.07 0.05 SavinginCost InINR InUSD in Euro PerSq.Mtr. 5.78 0.09 0.07 PerRoll of18mmX9Mtr 0.94 0.01 0.01 Saving% 17.73 17.73 17.73 Updated as per ExchangeRate till 24/12/2013 Other SpecialtiesOther SpecialtiesOther SpecialtiesOther Specialties Easy UnwindEasy UnwindEasy UnwindEasy Unwind NoNoNoNo Adhesive TransferAdhesive TransferAdhesive TransferAdhesive Transfer on the back side Very Good AnchorageVery Good AnchorageVery Good AnchorageVery Good Anchorage 6. No : PCP 011 Date : 17 April 2014 Page6 ConclusionConclusionConclusionConclusion The Invented Method of Producing Electrical Insulation Tape by very Cost EffectiveCost EffectiveCost EffectiveCost Effective. There is a net saving of at least 17.70 % , which sizable by any standards.