Putzmeister Batching Plant – MT1 of MT1.0.pdf · Weighing belt conveyor Width of belt conveyor...

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Putzmeister Batching Plant – MT1.0


Summary of the Presentation

1. Putzmeister Batching plant configuration - MT1.0

2. Putzmeister MT1.0 - Inline bins & Skip

3. Putzmeister MT1.0 - Compartment bins & Skip

4. Putzmeister MT1.0 - Inline bins & Inclined belt conveyor

5. Difference in specification of 1.0m³ Batching plant


Installation

Stationary

(on concrete foundation)

Mixer Aggregate storage Aggregate conveying

Mobile

(on Skid)

Twin shaft mixer Inline bins

Compartment batcher

Skip

Inclined belt conveyor

Putzmeister Batching plant configuration – MT1.0


Installation

Stationary



Mobile

(on Skid)


Skip

MT 1.0

Putzmeister 1.0m³ (60m³/h) – MT1.0Inline bins & Skip


Mounting of the Batching plantOn concrete foundationSkid for mobile application (as option)

PlatformsMixer level platformSeparate weighing level which provides access to all

weighing systems for plant operation and maintenanceSide platforms on mixer level on all sidesSide platform on weighing level on all sidesMaintenance platform provided to access the drive /

gear box of Skip

Staircase & RailingsStaircase to the Mixer level with intermediate platform.

Width of staircase 650 mm, inclination angle 45 deg.Staircase to access weighing level platform Railings for staircase and platforms made up of

bended pipe. Toe guard provided

Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Skip

Plant Structure


Type and make of Mixer

1m³ Twin-shaft Mixer from Putzmeister

High quality wear plated for extended wear life

Lubrication system

Automatic lubrication system

Concrete dischargeHydraulically operated discharge gate for mixerConcrete discharge chute without liner platesAnti wear liners for discharge chute (as option)

Weighing systems & other componentsCement, water & admixture weighing systemAdmixture dosing pumpWater dosing pump (as option)Air bag for de-aeration of MixerCalibration system for cement and water weighing

system (as option)


Mixer & components of plant module


Type and capacity of storageInline bins 40m³ - 4 x 10m³ eachExtension panels to increase capacity of bins 60m³ -

4 x 15m³ each (as option)

Mounting of the Aggregate Inline binsOn concrete foundationSkid for mobile application (as option)

Steel constructionWidth of each compartment 3150 mmIntermediate panels higher to avoid spilloverOne discharge gate per binMesh for aggregate bin (as option)

Weighing belt conveyorWidth of belt conveyor 800 mmMotor capacity 11 kWRubberized drive drum, rollers & idler drum to absorb

impactDirect transmission between motor & gear box


Aggregate storage system – Inline bins


SkipSingle rope arrangementMotor capacity 15 kWArrangement in skip rail to tilt at the topMaintenance platform with railings at the top of skip

railMaintenance platform on top of skip railLadder from weighing platform to maintenance

platform on top of skip rail

Control system

Make of control cabinet Rittal

General hardware components from Siemens

PLC from Siemens

Separate batch unit for manual operation

Cable trays partially provided

Conduits for cables partially provided


Skip & Control system


Installation

Stationary



Mobile

(on Skid)

Twin shaft mixer Compartment bins

Skip

MT 1.0

Putzmeister 1.0m³ (60m³/h) – MT1.0Compartment bins & Skip





gear box of Skip




Putzmeister MT1.0 - Capacity 60m³/h Compartment batcher & Skip

Plant Structure





Lubrication system



Weighing systems & other componentsCement, water & admixture weighing systemAdmixture dosing pumpWater dosing pump (optional)Air bag for de-aeration of MixerCalibration system for cement and water weighing

system (as option)




Type and capacity of storageCompartment bins 40m³ - 4 x 10m³ each

Mounting of the Compartment binsOn concrete foundationSkid for mobile application (as option)


Weighing belt conveyorWidth of belt conveyor 800 mmMotor capacity 5.5 kWRubberized drive drum, rollers & idler drum to absorb



Aggregate storage system – Compartment bins


SkipSingle rope arrangementMotor capacity 15 kWArrangement in skip rail to tilt at the topMaintenance platform with railings at the top of skip

railMaintenance platform on top of skip railLadder from weighing platform to maintenance

platform on top of skip rail

Control system



PLC from Siemens


Cable trays partially provided

Conduits for cables partially provided


Skip & Control system


Installation

Stationary



Mobile

(on Skid)


Inclined belt conveyor

MT 1.0

Putzmeister 1.0m³ (60m³/h) – MT1.0Inline bins & Inclined belt conveyor





gear box of Inclined belt conveyor




Putzmeister MT1.0 - Capacity 60m³/h Inline bins & Inclined belt conveyor

Plant Structure





Lubrication system



Weighing systems & other componentsCement, water & admixture weighing systemAdmixture dosing pumpWater dosing pump (optional)Air bag for de-aeration of MixerCalibration system for cement and water weighing

system (as option)




Type and capacity of storageInline bins 40m³ - 4 x 10m³ eachExtension panels to increase capacity of bins 60m³ -

4 x 15m³ each (as option)

Mounting of the Aggregate Inline binsOn concrete foundationSkid for mobile application (as option)


Weighing belt conveyorWidth of belt conveyor 800 mmMotor capacity 11 kWRubberized drive drum, rollers & idler drum to absorb



Aggregate storage system – Inline bins


Inclined Belt conveyorSupport structure grouted to concrete foundationCorrugated type beltInclination angle 28 deg.Width of belt conveyor 800 mmMotor capacity 15 kWCover for belt conveyor providedPlatform / stairs along the conveyor providedPull cord safety switch provided Sway switch to ensure belt alignmentAggregate waiting hopperWaiting hopper provided to store one chargePneumatically operated discharge gate

Control system



PLC from Siemens


Cable trays provided

Conduits for cables provided


Inclined belt conveyor & Control system


Mounted on concrete

foundation (Skid provided as

option) No platforms at weighing

level Maintenance platform at

winch / Inclined belt level

Staircase to the Mixer level

without Intermediate platform

in most cases Monkey ladder to access

weighing system

Mounted on Skid (as option) Separate weighing level

platform Maintenance platform at

winch level provided

Staircase to the Mixer level

with Intermediate platform Staircase to access weighing

system provided

Difference in specification of 1.0 m³ Batching plant

Putzmeister Competitor


Twin Shaft Mixer, 37kW or

2x18.5 kW. (Schwing uses

Pan Mixer in some M1 plants) Concrete discharge hopper

without liner plates Auto calibration for cement &

water weigher not provided

Airbags not provided in

(Schwing provides only for

M1 plants)

Twin Shaft Mixer from

Putzmeister, 37kW Liners plates in concrete

discharge hopper (as option) Auto calibration for cement

and water weigher (as option)

Airbags for de-aeration of

Mixer as standard




Mesh for aggregate bins not

provided Only drive drum of weighing

conveyor rubberized Belt transmission between

motor & gear box for

conveyor Motor capacity 9.3 kW

Inline bin capacity 40m³

(60m³ capacity as option) One discharge gate per bin

(two discharge gate as

option) Compartment bins 40m³ Mounting on Skid (as option)

Mesh for aggregate bins

provided (as option) Rubberized rollers & drums

for weighing conveyor Direct transmission between

motor & gear box for

conveyor Motor capacity 11 kW

Inline bin capacity max. 40m³ One discharge gate per bin Mounting on concrete

foundation (Skid provided by

Schwing & Simem for couple

of plants)




Control cabin not provided

(except for Aquarius). Conmat uses hardware

components form Schneider Cable trays & conduits

partially or not at all provided

Aggregate feeding to Mixer

by Skip arrangement,

Inclined belt conveyor Single rope, multiple pulley

arrangement for skip Single step winch

Control cabin provided (as

option) General hardware

components from Siemens Cable trays & conduits

partially provided

Aggregate feeding to Mixer

by Inclined belt conveyor.

(Schwing uses the Skip in

their M1 plants) Single rope, single pulley

arrangement .Schwing uses

double step winch in M1 plant




ISO Certifications

ISO 3834-2:2005 ISO 9001:2008


Network


Service and Spares Support

.Round the clock competent and certified service team to support you with machine issues, modifications and retrofitting requirements.

.

Centralized warehouse with genuine Putzmeister parts to guarantee consistent quality, maximum performance and availability of your machine.

Your employees master the machine with all its special features, use the machine to optimum effect, reduce operating costs and avoid operating errors.

Technical Support

Spares Assistance

Periodic Maintenance

Knowledge Transfer

Effective Operations

Putzmeister offers tailored maintenance contracts which guarantees availability of your machine and reduces unexpected downtime

Putzmeister, organises various kinds of trainings on our comprehensive range of products & process of concrete placing as a whole.


Thank you

Putzmeister Concrete Machines Pvt. Ltd.Date: 2. September 2017

Putzmeister Batching Plant – MT1 of MT1.0.pdf · Weighing belt conveyor Width of belt conveyor...

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