Pump Wiring Drawing
description
Transcript of Pump Wiring Drawing
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Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizes show are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading * motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading *Torque screws to 6-14 LB-in, use copper wire only.
DIS
TRIB
UTI
ON
B
LOC
K
L3
L2
L1
60 HZ3PHASE
460 V
SYSTEM FLA88.75 AMPS
OFFON
F12
F11
16 AMP CONTROL POWER
DISCONNECT14
AW
G
14 A
WG
ATQR 1
150 VATransformer
ATQR 2
INCOMINGWIRE
14 A
WG
14 A
WG
JOB #:
JOB NAME:
DIAGRAM #:
TITLE: DRAWN BY:DATE DRAWN:REVISION#:
SHEET #:
OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Line Diagram
1
MARION GIBEAU
10/9/03
2
1 OF 7
The information, data and design contained in this drawing are proprietory information of Tigerflow System Incorporated. Wire sizes shown are required to be used. Disclosure or use without the written permission of Tigerflow Systems, Inc. is prohibited.
TIGERFLOW Engineered Systems to the World
TM
3/4 Inch
27MOTOR FLA
Conduit
T1T2
T3
Pump 1
20 HP
VFD
3/4 InchConduit
T1T2T3
Pump 2
20 HP
27MOTOR FLA
VFD
BRO
WN
OR
ANG
E
YELL
OW
BRO
WN
OR
ANG
E
YELL
OW
BRO
WN
OR
ANG
E
YELL
OW
3/4 InchConduit
T1 T2
T3
Pump 3
20 HP
27MOTOR FLA
VFD
HV9000 HV9000 HV90004 AWG
10 AWG
10 AWG
10 AWG 10 AWG
10 AWG
F13
102 200
red
14 A
WG
WH
T
14 A
WG
14 A
WG
GR
EEN
TO BE REMOVED TO BE REMOVED
TO BE REMOVED
2 1. Remove 10 AWG power wire between control panel distribution block and pump VFDs.2. Remove seal-tite connected to VFDs.3. Remove 14 AWG wire between distribution block and control power disconnect.4. Remove distribution block.5. Remove 150 VA Transformer.6. Install single fuse block for fuse F13 (ATQR 2)
7. Connect 14 AWG wire #102 between bottom left disconnect terminal to top of fuse F13.8. Connect 14 AWG wire #102 between bottom of fuse F13 and main terminal strip #102.9. Connect 14 AWG white wire between bottom right termination to main teminal strip #200.10. Suggest removing power conduit between control enclosure and VFD and sealing holes.11. Route power to controls and VFDs.
2
2 2
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Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizesshow are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading *motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading*Torque screws to 6-14 LB-in, use copper wire only.
L3L2
OFF
ON
16 AMPCONTROL POWER
DISCONNECT
14 A
WG
14 A
WG
ATQR 2
JOB #:
JOB NAME:
DIAGRAM #:
TITLE: DRAWN BY:
DATE DRAWN:REVISION#:
SHEET #:
OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Line Diagram- Individual Feeds
1A
MARION GIBEAU
10/9/03
2
1A OF 7
The information, data and design contained in this drawing are proprietory informationof Tigerflow System Incorporated. Disclosure or use without the written permissionof Tigerflow Systems, Inc. is prohibited.
TIGERFLOWEngineered Systems to the World
TM
27MOTOR FLA
T1
T2
T3
Pump 1
20 HP
VFD
3/4 InchConduit
Pump 2
20 HP
27MOTOR FLA
VFDPump 3
20 HP
27MOTOR FLA
VFD
HV9000 HV9000 HV9000
10 AWG 10 AWG 10 AWG
F13
102 200
red
WH
T14 A
WG
14 A
WG
L1
460 V60 HZ
3 PHASEPROVIDED BY OTHERS
L3L2L1 L3L2L1
T1
T2
T3
T1
T2
T3
3/4 InchConduit
3/4 InchConduit
2
2
460 V60 HZ
3 PHASEPROVIDED BY OTHERS
2
460 V60 HZ
3 PHASEPROVIDED BY OTHERS
2
120 V60 HZ
1 PHASEPROVIDED BY OTHERS
2
NEW SINGLE FUSE BLOCK
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JOB #:
JOB NAME:
DIAGRAM #:
TITLE: DRAWN BY:DATE DRAWN:REVISION#:
SHEET #:
OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Motor Controls
2
MARION GIBEAU 11/5/2002
1
2 OF 7TIGERFLOW
Engineered Systems to the World
TM
CUSTOMER USE RELAY
COIL SUPPRESSOR
ALARM HORN
102 P104-02
P104-01121 200
200
2120 Vac
TIGER'S EYE
P104SUP
102 200
R1
124 P102-05
P102-06200
PUMP #3DIFF PRESS. SW
DPS3
P102-03
P102-04200
123102 PUMP #2DIFF PRESS. SW
DPS2
P102-01
P102-02200
122102 PUMP #1DIFF PRESS. SW
DPS1
HRN
FLOAT SWITCH
BY OTHERS
FLOAT P102
P102-16
P102-15
200
TIGER'S EYE
102 129OPTIONAL
FLOW SWITCH
P102-13
P102-14
102 128
BY OTHERSFLOW SWITCHOPTIONAL
P102-11
120 Vac
1
POWER LIGHTL1
102 200
W
NC
120VAC
NINPUT
7.5w
OUTPUT12VDC
103102
L
-V 12 VOLT DC
CONTROLLER
FOR USE WITH TIGEREYE'S
20018WHT
GRN
+V
POWER SUPPLY
NC
120VAC
NINPUT
7.5W
OUTPUT24VDC
105102
L
-V24 VOLT DC
PRESSURE TRANSMITTERS
FOR USE WITH DIFFERENTIAL
20018WHT
GRN
+V
POWER SUPPLY
P102-07
P102-08
P102-12
P102-09
P102-10
102
18 AWG RED TYP 18 AWG WT.TYP18 AWG RED TYP 18 AWG WT.TYP
102
200
126 REMOTE ENABLECONTACT
REMOTE SYSTEM ENABLE
BY OTHERS
F16
1 AMPAGC-GLASS
F14
1 AMPAGC-GLASS
BY OTHERS
BY OTHERS
BY OTHERS
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JOB #:
JOB NAME:
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OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Analog Schematic
3
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1
3 OF 7TIGERFLOW
Engineered Systems to the World
TM
12 Vdc
3
RE
DBL
K
WH
T
BLK
207
TIGER'S EYE
GRN S
P1-09
P1-10
BLU
202
BLK
WH
T30
0
18 WHT /BLU
202
7.5W
INPUT
OUTPUT
POWER SUPPLY
12VDC
120VAC
L N
-V NC
GRN
+V
F15
1 AMPAGC-GLASS
202 201 300
18 BLU
TIGER'S EYE
P5-3
P5-02
P5-01
+12Vdc INPUTMAX 50 MA
MAX 50 MA+5Vdc OUTPUT
P5
202
+15
FLOW FILTER BOARD
GN
D
I1 O2
O1
300
207
206
205
202 300 207 206 205
DATA INDUSTRIALFLOW SENSOR
P1
A
A NOTE: Field installed By Others
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JOB #:
JOB NAME:
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TITLE: DRAWN BY:DATE DRAWN:REVISION#:
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OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Contoller Layout
4
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1
4 OF 7TIGERFLOW
Engineered Systems to the World
TM
VFD1 SPEED OUTPUT TO CONTROLLER
PUMP #1 EMERGENCY
OVERRIDE SWITCH
TERM IN DRIVE 14-20MA USE 2 500 OHM RES. IN PARALLEL
P103-07
P103-08
PUMP #1OFF ON
P103-04
P103-02
P103-05
P103
TIGER'S EYE
P103-01
START/STOP SIGNAL231blk
START/STOP SIGNAL
PUMP # 2
TERMINALSIN VFD'S
230wht
PUMP # 1
TIGER'S EYETERMINALSIN VFD
TERMINALS IN CONTROLPANEL
P104-07
P104-10
P104-09
P104
SPEED INPUT FROM VFD-2
SPEED INPUT FROM VFD-1
P6-06
P2-05
P2-04
P2-03
P2-02
TERMINALSIN CONTROLPANEL
TIGER'S EYE
P2-01
P2
251 blk
TERMINALSIN VFD'S
SPEED OUTPUT TO VFD-2ANALOG OUTPUT
ANALOG OUTPUTSPEED OUTPUT TO VFD-1
230
231
6
8
233blk
232wht 232
233
6
8
240 241
6 16
251
300
2
3
252 blk 252
300
2
3
261
300
18
19
261 blk
262
300
18
19
262 blk
18 blu 18 blu
OVERRIDE SWITCH
PUMP #2 EMERGENCY
TERM IN DRIVE 2
PUMP #2OFF ON
242 243
6 16
18 blu 18 blu
235blk
234wht 234
235
6
8START/STOP SIGNAL
PUMP # 3
OVERRIDE SWITCH
PUMP #2 EMERGENCY
TERM IN DRIVE 2
PUMP #3OFF ON
244 245
6 16
18 blu 18 blu
253 blk 253
300
2
3
SPEED OUTPUT TO VFD-3ANALOG OUTPUT
263
300
18
19
263blk SPEED INPUT FROM VFD-3
P104-11TO P3-11
11 13 17
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JOB #:
JOB NAME:
DIAGRAM #:
TITLE: DRAWN BY:DATE DRAWN:REVISION#:
SHEET #:
OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Contoller Layout
5
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1
5 OF 7TIGERFLOW
Engineered Systems to the World
TM
7.5W
INPUT
OUTPUT
POWER SUPPLY
24VDC
120VAC
L N
-V NC
GRN
+V
18WHTTYP302 F26
1 AMPAGC-GLASS
302 301300
18BLUTYP
302
302
TT-2
TT-1
TRANSMITTER #2
TRANSMITTER #1
FOR USE WITH POWER SUPPLY PS2
BOARD 1
P3-03
P3-02
P3
P3-01
P3-04TT-3
TT-4302
P3-06
P3-05
302
TRANSMITTER #3
TRANSMITTER #4OPTIONAL
TT-5302
P3-09
P3-07
P3-08
TRANSMITTER #5OPTIONAL
TEMPERATURE
TRANSMITTERPRESSUREDIFFERENTIAL
24 VOLT DC
P3-12
P3-10
P3-11
302
302
302
302
302
311
312
313
314
315
311 blk
312 blk
313 blk
314blk
315 blk
250
250
250
250
250
TIGER'S EYE
TEMPERATURE
TEMPERATURE
TEMPERATURE
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JOB #:
JOB NAME:
DIAGRAM #:
TITLE: DRAWN BY:DATE DRAWN:REVISION#:
SHEET #:
OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Contoller Layout
6
MARION GIBEAU 11/5/2002
1
6 OF 7TIGERFLOW
Engineered Systems to the World
TM
CUSTOMER DRIVE CONNECTIONS
TIGERFLOW TERMINAL
DRIVE TERMINAL
230 6
231 8
232 6
233 8
234 6
235 8
240 6
241 16
242 6
243 16
PUMP #1 STOP/START SIGNAL
PUMP #3 STOP/START SIGNAL
PUMP #2 STOP/START SIGNAL
PUMP #1 EMERGENCYOVERRIDE SWITCH
PUMP #2 EMERGENCYOVERRIDE SWITCH
244 6
245 16
PUMP #3 EMERGENCYOVERRIDE SWITCH
251 6
300 11
SPEED OUTPUT VFD 1ANALOG OUTPUT
252 2
300 3
253 2
300 3
261 18
300 19
SPEED INPUT FROM VFD 1
262 18
300 19
263 18
300 19
SPEED OUTPUT VFD 2ANALOG OUTPUT
SPEED OUTPUT VFD 3ANALOG OUTPUT
SPEED INPUT FROM VFD 2
SPEED INPUT FROM VFD 3
TEMPERATURE TRANSMITTER CONNECTION
302 311TT-1
302 312TT-2
302 314TT-4
302 313TT-3
302 315TT-5
DIFF. PRESS SWITCH CONNECTION
102 122DPS-1
102 123DPS-2
102 124DPS-3
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JOB #:
JOB NAME:
DIAGRAM #:
TITLE: DRAWN BY:DATE DRAWN:REVISION#:
SHEET #:
OHIO STATE UNIV.
221891 P1-P2-P3 HOT
Contoller Layout
7
MARION GIBEAU 11/5/2002
1
7 OF 7TIGERFLOW Engineered Systems to the World
TM
CU
STO
MER
FIE
LD C
ON
NEC
TIO
NS
TIG
ER'S
EYE
MA
RK
VI
+18-
24V
DC
INP
UT
GR
OU
ND
+5VD
C O
UT
P10
11 32
STAR
TP
103
OU
TPU
TS
PUM
P 23
023
1
232
233
2
233
232
4 63
230
231
1
PU
MP
#2
PU
MP
#1
B2
INPU
T#8
INPU
T#5
INPU
T#4
INPU
T#6
INPU
T#7
INPU
T#1
INPU
T#2
INPU
T#3
128
FLO
W12
8
PU
MP
3FA
IL
PU
MP
2 F
AIL
PU
MP
1
FAIL
SYS
TEM
EN
AB
LE
124
520
012
3
122
200
122
200
123
200
1234
127
124
200
200
200
9 8 7 6
FLO
AT
200
200
129
200
129
200
16
P10
2
15 14 13 12 11 10
(OPT
ION
AL
INPU
TS)
4
P10
4O
UTP
UTS
ALAR
M
321H
OR
N10
210
212
1C
OIL
+5V
DC
OU
TPU
TG
RO
UN
D
+10-
15VD
C IN
PUT
PO
WE
R
SU
PP
LY30
0
202
300
202
2 133TX
12R
DSH
IELD
4G
ND
4TX
+3 12
RX
-R
X-
RX
+
56G
ND
SHIE
LD
3
P5
P2
P1
RS
232
P6
RS
232/
RS
485
P7
CO
UN
TER
#3
AN
ALO
G O
UTP
UT#
1
AN
ALO
G O
UTP
UT#
4A
NA
LOG
OU
TPU
T#3
AN
ALO
G O
UTP
UT#
2
US
ER
DE
F#2
CO
UN
TER
#2
CO
UN
TER
#1
US
ER
DE
F#1
6
251
252
252
2 4 53
251
1S
PEE
D V
FD2
SPE
ED
VFD
1
205
206
206
205
4 11 127 8 9 1065
FLO
W
SE
NS
OR
B1
PU
LSE
HS
C1 2
P3
ANAL
OG
INPU
T#5
ANAL
OG
INPU
T#7
ANAL
OG
INPU
T#8
ANAL
OG
INPU
T#6
ANAL
OG
INPU
T#1
ANAL
OG
INPU
T#2
ANAL
OG
INPU
T#4
ANAL
OG
INPU
T#3
6 11 12109872 3 4 51TT
#2
312
312
311
311
TT #
1
300
300
313
313
TT #
331
431
4TT
#4
315
315
TT #
5
253
253
SPE
ED
VFD
3
5 7 823
223
323
523
4P
UM
P #3
11 127 8 9 1065
BLK
BLK
TO P
3-11
261
261
SPEE
D IN
PUT
VFD
-1
262
262
SPEE
D IN
PUT
VFD
-2
263
263
SPEE
D IN
PUT
VFD
-3
125
200
200
126
B3
15#8
7 3 2#1
16 5 4
#3 #2
11 10 9 8
#5 #4
14 13 12
#7 #6
INPUTSP102
16
P103ALARM OUTPUTS
P10416
216
3LO
W
SY
STE
M
1298 11104 75 61 2 3
ALARM OUTPUTS
1298 11104 75 61 2 3
HIG
H
SY
STE
M16
416
5
126
200
150
151
PU
MP
#1
FAI
L
152
153
PU
MP
#2
FAI
L
154
155
PU
MP
#3
F
AIL
132
130
131
YE
LY
EL
YE
LY
EL
RI-2
RI-1
133
162
YE
LY
EL
164
YE
LY
EL
163
165
LOW
SY
STEM
HIG
H S
YSTE
M
RED
207
300
BLK
AI+
AI-
SHD
FLO
W S
EN
SO
R
102
YE
LY
EL
126
SYST
EM E
NAB
LE
150
151
YE
LY
EL
P1 F
AIL
152
153
YE
LY
EL
P2 F
AIL
154
155
YE
LY
EL
P3 F
AIL
180
181
YE
LY
EL
ZON
E 1
FAIL
182
183
YE
LY
EL
ZON
E 2
FAIL
184
185
YE
LY
EL
ZON
E 3
FAIL
186
187
YE
LY
EL
ZON
E 4
FAIL
188
189
YE
LY
EL
ZON
E 5
FAIL
B4
15#8
7 3 2#1
16 5 4
#3 #2
11 10 9 8
#5 #4
14 13 12
#7 #6
INPUTSP102
16
12
P103
98 11104 75 61 2 3
ALARM OUTPUTS
12
P104
98 11104 75 61 2 3
ALARM OUTPUTS
182
183
180
181
ZON
E 1
FAIL
186
187
184
185
ZON
E2
FAIL
ZON
E 3
FAIL
ZON
E 4
FAIL
ZON
E5
FAIL
189
188
RE
MO
VE
JU
MP
ER
TO
P3-
11
MO
VE
26 3
TO
P3 -
8M
OV
E 2
62 T
O P
3-10
MO
VE
26 1
TO
P3-
11
262
262
SPEE
D IN
PUT
VFD
-2
263
263
SPEE
D IN
PUT
VFD
-3
261
261
SPEE
D IN
PUT
VFD
-1
1 Moved VFD feedback wiring from P102 to P3 7/12/2004 GPLREV DESCRIPTION DATE BY
111