Pump Wiring Drawing

8
Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizes show are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading * motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading *Torque screws to 6-14 LB-in, use copper wire only. DISTRIBUTION BLOCK L3 L2 L1 60 HZ 3PHASE 460 V SYSTEM FLA 88.75 AMPS OFF ON F12 F11 16 AMP CONTROL POWER DISCONNECT 14 AWG 14 AWG ATQR 1 150 VA Transformer ATQR 2 INCOMING WIRE 14 AWG 14 AWG JOB #: JOB NAME: DIAGRAM #: TITLE: DRAWN BY: DATE DRAWN: REVISION#: SHEET #: OHIO STATE UNIV. 221891 P1-P2-P3 HOT Line Diagram 1 MARION GIBEAU 10/9/03 2 1 OF 7 The information, data and design contained in this drawing are proprietory information of Tigerflow System Incorporated. Wire sizes shown are required to be used. Disclosure or use without the written permission of Tigerflow Systems, Inc. is prohibited. TIGERFLOW Engineered Systems to the World TM 3/4 Inch 27 MOTOR FLA Conduit T1 T2 T3 Pump 1 20 HP VFD 3/4 Inch Conduit T1 T2 T3 Pump 2 20 HP 27 MOTOR FLA VFD BROWN ORANGE YELLOW BROWN ORANGE YELLOW BROWN ORANGE YELLOW 3/4 Inch Conduit T1 T2 T3 Pump 3 20 HP 27 MOTOR FLA VFD HV9000 HV9000 HV9000 4 AWG 10 AWG 10 AWG 10 AWG 10 AWG 10 AWG F13 102 200 red 14 AWG WHT 14 AWG 14 AWG GREEN TO BE REMOVED TO BE REMOVED TO BE REMOVED 2 1. Remove 10 AWG power wire between control panel distribution block and pump VFDs. 2. Remove seal-tite connected to VFDs. 3. Remove 14 AWG wire between distribution block and control power disconnect. 4. Remove distribution block. 5. Remove 150 VA Transformer. 6. Install single fuse block for fuse F13 (ATQR 2) 7. Connect 14 AWG wire #102 between bottom left disconnect terminal to top of fuse F13. 8. Connect 14 AWG wire #102 between bottom of fuse F13 and main terminal strip #102. 9. Connect 14 AWG white wire between bottom right termination to main teminal strip #200. 10. Suggest removing power conduit between control enclosure and VFD and sealing holes. 11. Route power to controls and VFDs. 2 2 2

description

Typical motor wiring schematic

Transcript of Pump Wiring Drawing

Page 1: Pump Wiring Drawing

Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizes show are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading * motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading *Torque screws to 6-14 LB-in, use copper wire only.

DIS

TRIB

UTI

ON

B

LOC

K

L3

L2

L1

60 HZ3PHASE

460 V

SYSTEM FLA88.75 AMPS

OFFON

F12

F11

16 AMP CONTROL POWER

DISCONNECT14

AW

G

14 A

WG

ATQR 1

150 VATransformer

ATQR 2

INCOMINGWIRE

14 A

WG

14 A

WG

JOB #:

JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Line Diagram

1

MARION GIBEAU

10/9/03

2

1 OF 7

The information, data and design contained in this drawing are proprietory information of Tigerflow System Incorporated. Wire sizes shown are required to be used. Disclosure or use without the written permission of Tigerflow Systems, Inc. is prohibited.

TIGERFLOW Engineered Systems to the World

TM

3/4 Inch

27MOTOR FLA

Conduit

T1T2

T3

Pump 1

20 HP

VFD

3/4 InchConduit

T1T2T3

Pump 2

20 HP

27MOTOR FLA

VFD

BRO

WN

OR

ANG

E

YELL

OW

BRO

WN

OR

ANG

E

YELL

OW

BRO

WN

OR

ANG

E

YELL

OW

3/4 InchConduit

T1 T2

T3

Pump 3

20 HP

27MOTOR FLA

VFD

HV9000 HV9000 HV90004 AWG

10 AWG

10 AWG

10 AWG 10 AWG

10 AWG

F13

102 200

red

14 A

WG

WH

T

14 A

WG

14 A

WG

GR

EEN

TO BE REMOVED TO BE REMOVED

TO BE REMOVED

2 1. Remove 10 AWG power wire between control panel distribution block and pump VFDs.2. Remove seal-tite connected to VFDs.3. Remove 14 AWG wire between distribution block and control power disconnect.4. Remove distribution block.5. Remove 150 VA Transformer.6. Install single fuse block for fuse F13 (ATQR 2)

7. Connect 14 AWG wire #102 between bottom left disconnect terminal to top of fuse F13.8. Connect 14 AWG wire #102 between bottom of fuse F13 and main terminal strip #102.9. Connect 14 AWG white wire between bottom right termination to main teminal strip #200.10. Suggest removing power conduit between control enclosure and VFD and sealing holes.11. Route power to controls and VFDs.

2

2 2

Page 2: Pump Wiring Drawing

Note: Conduit sizes shown are minimum required. Larger sizes may be substituted. Wire sizesshow are required to be used. Use 90 degree C wire for motor wire runs. Include tag reading *motor wire to be no less than 90 Deg C rated. Control interface wiring ' Include tag reading*Torque screws to 6-14 LB-in, use copper wire only.

L3L2

OFF

ON

16 AMPCONTROL POWER

DISCONNECT

14 A

WG

14 A

WG

ATQR 2

JOB #:

JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:

DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Line Diagram- Individual Feeds

1A

MARION GIBEAU

10/9/03

2

1A OF 7

The information, data and design contained in this drawing are proprietory informationof Tigerflow System Incorporated. Disclosure or use without the written permissionof Tigerflow Systems, Inc. is prohibited.

TIGERFLOWEngineered Systems to the World

TM

27MOTOR FLA

T1

T2

T3

Pump 1

20 HP

VFD

3/4 InchConduit

Pump 2

20 HP

27MOTOR FLA

VFDPump 3

20 HP

27MOTOR FLA

VFD

HV9000 HV9000 HV9000

10 AWG 10 AWG 10 AWG

F13

102 200

red

WH

T14 A

WG

14 A

WG

L1

460 V60 HZ

3 PHASEPROVIDED BY OTHERS

L3L2L1 L3L2L1

T1

T2

T3

T1

T2

T3

3/4 InchConduit

3/4 InchConduit

2

2

460 V60 HZ

3 PHASEPROVIDED BY OTHERS

2

460 V60 HZ

3 PHASEPROVIDED BY OTHERS

2

120 V60 HZ

1 PHASEPROVIDED BY OTHERS

2

NEW SINGLE FUSE BLOCK

Page 3: Pump Wiring Drawing

JOB #:

JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Motor Controls

2

MARION GIBEAU 11/5/2002

1

2 OF 7TIGERFLOW

Engineered Systems to the World

TM

CUSTOMER USE RELAY

COIL SUPPRESSOR

ALARM HORN

102 P104-02

P104-01121 200

200

2120 Vac

TIGER'S EYE

P104SUP

102 200

R1

124 P102-05

P102-06200

PUMP #3DIFF PRESS. SW

DPS3

P102-03

P102-04200

123102 PUMP #2DIFF PRESS. SW

DPS2

P102-01

P102-02200

122102 PUMP #1DIFF PRESS. SW

DPS1

HRN

FLOAT SWITCH

BY OTHERS

FLOAT P102

P102-16

P102-15

200

TIGER'S EYE

102 129OPTIONAL

FLOW SWITCH

P102-13

P102-14

102 128

BY OTHERSFLOW SWITCHOPTIONAL

P102-11

120 Vac

1

POWER LIGHTL1

102 200

W

NC

120VAC

NINPUT

7.5w

OUTPUT12VDC

103102

L

-V 12 VOLT DC

CONTROLLER

FOR USE WITH TIGEREYE'S

20018WHT

GRN

+V

POWER SUPPLY

NC

120VAC

NINPUT

7.5W

OUTPUT24VDC

105102

L

-V24 VOLT DC

PRESSURE TRANSMITTERS

FOR USE WITH DIFFERENTIAL

20018WHT

GRN

+V

POWER SUPPLY

P102-07

P102-08

P102-12

P102-09

P102-10

102

18 AWG RED TYP 18 AWG WT.TYP18 AWG RED TYP 18 AWG WT.TYP

102

200

126 REMOTE ENABLECONTACT

REMOTE SYSTEM ENABLE

BY OTHERS

F16

1 AMPAGC-GLASS

F14

1 AMPAGC-GLASS

BY OTHERS

BY OTHERS

BY OTHERS

Page 4: Pump Wiring Drawing

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JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Analog Schematic

3

MARION GIBEAU 11/5/2002

1

3 OF 7TIGERFLOW

Engineered Systems to the World

TM

12 Vdc

3

RE

DBL

K

WH

T

BLK

207

TIGER'S EYE

GRN S

P1-09

P1-10

BLU

202

BLK

WH

T30

0

18 WHT /BLU

202

7.5W

INPUT

OUTPUT

POWER SUPPLY

12VDC

120VAC

L N

-V NC

GRN

+V

F15

1 AMPAGC-GLASS

202 201 300

18 BLU

TIGER'S EYE

P5-3

P5-02

P5-01

+12Vdc INPUTMAX 50 MA

MAX 50 MA+5Vdc OUTPUT

P5

202

+15

FLOW FILTER BOARD

GN

D

I1 O2

O1

300

207

206

205

202 300 207 206 205

DATA INDUSTRIALFLOW SENSOR

P1

A

A NOTE: Field installed By Others

Page 5: Pump Wiring Drawing

JOB #:

JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Contoller Layout

4

MARION GIBEAU 11/5/2002

1

4 OF 7TIGERFLOW

Engineered Systems to the World

TM

VFD1 SPEED OUTPUT TO CONTROLLER

PUMP #1 EMERGENCY

OVERRIDE SWITCH

TERM IN DRIVE 14-20MA USE 2 500 OHM RES. IN PARALLEL

P103-07

P103-08

PUMP #1OFF ON

P103-04

P103-02

P103-05

P103

TIGER'S EYE

P103-01

START/STOP SIGNAL231blk

START/STOP SIGNAL

PUMP # 2

TERMINALSIN VFD'S

230wht

PUMP # 1

TIGER'S EYETERMINALSIN VFD

TERMINALS IN CONTROLPANEL

P104-07

P104-10

P104-09

P104

SPEED INPUT FROM VFD-2

SPEED INPUT FROM VFD-1

P6-06

P2-05

P2-04

P2-03

P2-02

TERMINALSIN CONTROLPANEL

TIGER'S EYE

P2-01

P2

251 blk

TERMINALSIN VFD'S

SPEED OUTPUT TO VFD-2ANALOG OUTPUT

ANALOG OUTPUTSPEED OUTPUT TO VFD-1

230

231

6

8

233blk

232wht 232

233

6

8

240 241

6 16

251

300

2

3

252 blk 252

300

2

3

261

300

18

19

261 blk

262

300

18

19

262 blk

18 blu 18 blu

OVERRIDE SWITCH

PUMP #2 EMERGENCY

TERM IN DRIVE 2

PUMP #2OFF ON

242 243

6 16

18 blu 18 blu

235blk

234wht 234

235

6

8START/STOP SIGNAL

PUMP # 3

OVERRIDE SWITCH

PUMP #2 EMERGENCY

TERM IN DRIVE 2

PUMP #3OFF ON

244 245

6 16

18 blu 18 blu

253 blk 253

300

2

3

SPEED OUTPUT TO VFD-3ANALOG OUTPUT

263

300

18

19

263blk SPEED INPUT FROM VFD-3

P104-11TO P3-11

11 13 17

Page 6: Pump Wiring Drawing

JOB #:

JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Contoller Layout

5

MARION GIBEAU 11/5/2002

1

5 OF 7TIGERFLOW

Engineered Systems to the World

TM

7.5W

INPUT

OUTPUT

POWER SUPPLY

24VDC

120VAC

L N

-V NC

GRN

+V

18WHTTYP302 F26

1 AMPAGC-GLASS

302 301300

18BLUTYP

302

302

TT-2

TT-1

TRANSMITTER #2

TRANSMITTER #1

FOR USE WITH POWER SUPPLY PS2

BOARD 1

P3-03

P3-02

P3

P3-01

P3-04TT-3

TT-4302

P3-06

P3-05

302

TRANSMITTER #3

TRANSMITTER #4OPTIONAL

TT-5302

P3-09

P3-07

P3-08

TRANSMITTER #5OPTIONAL

TEMPERATURE

TRANSMITTERPRESSUREDIFFERENTIAL

24 VOLT DC

P3-12

P3-10

P3-11

302

302

302

302

302

311

312

313

314

315

311 blk

312 blk

313 blk

314blk

315 blk

250

250

250

250

250

TIGER'S EYE

TEMPERATURE

TEMPERATURE

TEMPERATURE

Page 7: Pump Wiring Drawing

JOB #:

JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Contoller Layout

6

MARION GIBEAU 11/5/2002

1

6 OF 7TIGERFLOW

Engineered Systems to the World

TM

CUSTOMER DRIVE CONNECTIONS

TIGERFLOW TERMINAL

DRIVE TERMINAL

230 6

231 8

232 6

233 8

234 6

235 8

240 6

241 16

242 6

243 16

PUMP #1 STOP/START SIGNAL

PUMP #3 STOP/START SIGNAL

PUMP #2 STOP/START SIGNAL

PUMP #1 EMERGENCYOVERRIDE SWITCH

PUMP #2 EMERGENCYOVERRIDE SWITCH

244 6

245 16

PUMP #3 EMERGENCYOVERRIDE SWITCH

251 6

300 11

SPEED OUTPUT VFD 1ANALOG OUTPUT

252 2

300 3

253 2

300 3

261 18

300 19

SPEED INPUT FROM VFD 1

262 18

300 19

263 18

300 19

SPEED OUTPUT VFD 2ANALOG OUTPUT

SPEED OUTPUT VFD 3ANALOG OUTPUT

SPEED INPUT FROM VFD 2

SPEED INPUT FROM VFD 3

TEMPERATURE TRANSMITTER CONNECTION

302 311TT-1

302 312TT-2

302 314TT-4

302 313TT-3

302 315TT-5

DIFF. PRESS SWITCH CONNECTION

102 122DPS-1

102 123DPS-2

102 124DPS-3

Page 8: Pump Wiring Drawing

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JOB NAME:

DIAGRAM #:

TITLE: DRAWN BY:DATE DRAWN:REVISION#:

SHEET #:

OHIO STATE UNIV.

221891 P1-P2-P3 HOT

Contoller Layout

7

MARION GIBEAU 11/5/2002

1

7 OF 7TIGERFLOW Engineered Systems to the World

TM

CU

STO

MER

FIE

LD C

ON

NEC

TIO

NS

TIG

ER'S

EYE

MA

RK

VI

+18-

24V

DC

INP

UT

GR

OU

ND

+5VD

C O

UT

P10

11 32

STAR

TP

103

OU

TPU

TS

PUM

P 23

023

1

232

233

2

233

232

4 63

230

231

1

PU

MP

#2

PU

MP

#1

B2

INPU

T#8

INPU

T#5

INPU

T#4

INPU

T#6

INPU

T#7

INPU

T#1

INPU

T#2

INPU

T#3

128

FLO

W12

8

PU

MP

3FA

IL

PU

MP

2 F

AIL

PU

MP

1

FAIL

SYS

TEM

EN

AB

LE

124

520

012

3

122

200

122

200

123

200

1234

127

124

200

200

200

9 8 7 6

FLO

AT

200

200

129

200

129

200

16

P10

2

15 14 13 12 11 10

(OPT

ION

AL

INPU

TS)

4

P10

4O

UTP

UTS

ALAR

M

321H

OR

N10

210

212

1C

OIL

+5V

DC

OU

TPU

TG

RO

UN

D

+10-

15VD

C IN

PUT

PO

WE

R

SU

PP

LY30

0

202

300

202

2 133TX

12R

DSH

IELD

4G

ND

4TX

+3 12

RX

-R

X-

RX

+

56G

ND

SHIE

LD

3

P5

P2

P1

RS

232

P6

RS

232/

RS

485

P7

CO

UN

TER

#3

AN

ALO

G O

UTP

UT#

1

AN

ALO

G O

UTP

UT#

4A

NA

LOG

OU

TPU

T#3

AN

ALO

G O

UTP

UT#

2

US

ER

DE

F#2

CO

UN

TER

#2

CO

UN

TER

#1

US

ER

DE

F#1

6

251

252

252

2 4 53

251

1S

PEE

D V

FD2

SPE

ED

VFD

1

205

206

206

205

4 11 127 8 9 1065

FLO

W

SE

NS

OR

B1

PU

LSE

HS

C1 2

P3

ANAL

OG

INPU

T#5

ANAL

OG

INPU

T#7

ANAL

OG

INPU

T#8

ANAL

OG

INPU

T#6

ANAL

OG

INPU

T#1

ANAL

OG

INPU

T#2

ANAL

OG

INPU

T#4

ANAL

OG

INPU

T#3

6 11 12109872 3 4 51TT

#2

312

312

311

311

TT #

1

300

300

313

313

TT #

331

431

4TT

#4

315

315

TT #

5

253

253

SPE

ED

VFD

3

5 7 823

223

323

523

4P

UM

P #3

11 127 8 9 1065

BLK

BLK

TO P

3-11

261

261

SPEE

D IN

PUT

VFD

-1

262

262

SPEE

D IN

PUT

VFD

-2

263

263

SPEE

D IN

PUT

VFD

-3

125

200

200

126

B3

15#8

7 3 2#1

16 5 4

#3 #2

11 10 9 8

#5 #4

14 13 12

#7 #6

INPUTSP102

16

P103ALARM OUTPUTS

P10416

216

3LO

W

SY

STE

M

1298 11104 75 61 2 3

ALARM OUTPUTS

1298 11104 75 61 2 3

HIG

H

SY

STE

M16

416

5

126

200

150

151

PU

MP

#1

FAI

L

152

153

PU

MP

#2

FAI

L

154

155

PU

MP

#3

F

AIL

132

130

131

YE

LY

EL

YE

LY

EL

RI-2

RI-1

133

162

YE

LY

EL

164

YE

LY

EL

163

165

LOW

SY

STEM

HIG

H S

YSTE

M

RED

207

300

BLK

AI+

AI-

SHD

FLO

W S

EN

SO

R

102

YE

LY

EL

126

SYST

EM E

NAB

LE

150

151

YE

LY

EL

P1 F

AIL

152

153

YE

LY

EL

P2 F

AIL

154

155

YE

LY

EL

P3 F

AIL

180

181

YE

LY

EL

ZON

E 1

FAIL

182

183

YE

LY

EL

ZON

E 2

FAIL

184

185

YE

LY

EL

ZON

E 3

FAIL

186

187

YE

LY

EL

ZON

E 4

FAIL

188

189

YE

LY

EL

ZON

E 5

FAIL

B4

15#8

7 3 2#1

16 5 4

#3 #2

11 10 9 8

#5 #4

14 13 12

#7 #6

INPUTSP102

16

12

P103

98 11104 75 61 2 3

ALARM OUTPUTS

12

P104

98 11104 75 61 2 3

ALARM OUTPUTS

182

183

180

181

ZON

E 1

FAIL

186

187

184

185

ZON

E2

FAIL

ZON

E 3

FAIL

ZON

E 4

FAIL

ZON

E5

FAIL

189

188

RE

MO

VE

JU

MP

ER

TO

P3-

11

MO

VE

26 3

TO

P3 -

8M

OV

E 2

62 T

O P

3-10

MO

VE

26 1

TO

P3-

11

262

262

SPEE

D IN

PUT

VFD

-2

263

263

SPEE

D IN

PUT

VFD

-3

261

261

SPEE

D IN

PUT

VFD

-1

1 Moved VFD feedback wiring from P102 to P3 7/12/2004 GPLREV DESCRIPTION DATE BY

111