PUBLIC NOTICE · Nissan North America, Inc. 983 Nissan Drive . Smyrna. Installation Description:...

PUBLIC NOTICE Nissan North America, Inc. has applied to the Tennessee Air Pollution Control Division (TAPCD) for a significant modification to an existing major source operating permit subject to the provisions of paragraph 1200-03-09-.02(11) of the Tennessee Air Pollution Control Regulations (also frequently referred to as Title V regulations). A major source (Title V) operating permit is required by both the Federal Clean Air Act and the Tennessee Air Pollution Control Regulations. The applicant is Nissan North America, Inc. with a site address of 983 Nissan Drive, Smyrna, TN. They seek to obtain a significant modification to their major source operating permit for their automotive manufacturing facility. The modification includes adding an Altima Door Adhesive Line, incorporating additional restrictions to ensure enforceability of prevention of significant deterioration (PSD) avoidance limits previously established, and removal of sources associated with the battery production operation. The significant modification is conducted pursuant to subpart 1200-03-09-.02(11)(f)5(iv) of the Tennessee Air Pollution Control Regulations. Only the portion of the Title V permit affected by the significant modification is open to comment during the notice period. EPA has agreed to treat this draft Part 70 permit modification as a proposed Part 70 permit modification and to perform its 45-day review provided by the law concurrently with the public notice period. If any substantive comments are received, EPA’s 45-day review period will cease to be performed concurrently with the public notice period. In this case, EPA’s 45-day review period will start once the public notice period has been completed and EPA receives notification from the Tennessee Air Pollution Control Division that comments have been received and resolved. The status regarding EPA’s 45-day review of these permits and the deadline for submitting a citizen’s petition can be found at the following website address:

https://www.epa.gov/caa-permitting/tennessee-proposed-title-v-permits” Copies of the application materials and draft permits are available for public inspection during normal business hours at the following locations:

Nashville Environmental Field Office Division of Air Pollution Control 711 R. S. Gass Blvd. Nashville, TN 37216

and

Tennessee Department of Environment and Conservation Division of Air Pollution Control William R. Snodgrass Tennessee Tower 312 Rosa L. Parks Avenue, 15th Floor Nashville, TN 37243

At this time, visitors are seen at the Environmental Field Office by appointment only. You should contact the Environmental Field Office for an appointment to review the document by calling (615) 687-7000. Electronic copies of the draft permits are available by accessing the TDEC internet site located at:

http://www.tn.gov/environment/topic/ppo-air

Questions concerning the source(s) may be addressed to Mrs. Sarosh Kaiser at (615) 532-0585 or by e-mail at [email protected]. Interested parties are invited to review these materials and comment. In addition, a public hearing may be requested at which written or oral presentations may be made. To be considered, written comments or requests for a public hearing must be received no later than 4:30 PM on June 4, 2020. To assure that written comments are received and addressed in a timely manner, written comments must be submitted using one of the following methods:

1. Mail, private carrier, or hand delivery: Address written comments to Ms. Michelle W. Owenby, Director, Division of Air Pollution Control, William R. Snodgrass Tennessee Tower, 312 Rosa L. Parks Avenue 15th Floor, Nashville, Tennessee 37243.

2. E-mail: Submit electronic comments to [email protected]. A final determination will be made after weighing all relevant comments. Individuals with disabilities who wish to review information maintained at the above-mentioned depositories should contact the Tennessee Department of Environment and Conservation to discuss any auxiliary aids or services needed to facilitate such review. Such contact may be in person, by writing, telephone, or other means, and should be made no less than ten days prior to the end of the public comment period to allow time to provide such aid or services. Contact the Tennessee Department of Environment and Conservation ADA Coordinator, William R. Snodgrass Tennessee Tower, 312 Rosa L. Parks Avenue 22nd Floor, Nashville, TN 37243, 1-(866)-253-5827. Hearing impaired callers may use the Tennessee Relay Service, 1-(800)-848-0298.

https://urldefense.com/v3/__https:/www.epa.gov/caa-permitting/tennessee-proposed-title-v-permits__;!!PRtDf9A!7sDUpqYVUpKGRkTA2-RS8kSQ7KybHg9lxQjH1dRpdNZ8Uj6IrphRa6EN1nosfoX_2A$

http://www.tn.gov/environment/topic/ppo-air

mailto:[email protected]


--------------------------------------------------------------------------------------------------------------------------------------------------------------- For the Rutherford County “Daily News Journal” -- publish once during the time period of April 27, 2020 through May 4, 2020. Air Pollution Control Date: April 27, 2020 Assigned to – Sarosh Kaiser No alterations to the above are allowed: Nissan North America, Inc. must pay to place this advertisement in the newspaper Air Pollution Control must be furnished with an affidavit from the newspaper stating that the ad was run and the date of the ad or one complete sheet from the newspaper showing this advertisement, the name of the newspaper and the date of publication. Mail to Mrs. Sarosh Kaiser, Air Pollution Control Division, William R. Snodgrass Tennessee Tower, 312 Rosa L. Parks Avenue, 15th Floor, Nashville, Tennessee 37243.

CN-0827(Rev. 2-13) RDA-1298

TENNESSEE AIR POLLUTION CONTROL BOARD DEPARTMENT OF ENVIRONMENT AND CONSERVATION NASHVILLE, TENNESSEE 37243-1531 SIGNIFIGANT MODIFICATION #3 OPERATING PERMIT (TITLE V) Issued Pursuant to Tennessee Air Quality Act This permit fulfills the requirements of Title V of the Federal Clean Air Act (42 U.S.C. 7661a-7661e) and the Federal regulations promulgated thereunder at 40 CFR Part 70 (FR Vol. 57, No. 140, Tuesday, July 21, 1992, p.32295-32312). This permit is issued in accordance with the provisions of paragraph 1200-03-09-.02(11) of the Tennessee Air Pollution Control Regulations (TAPCR). The permittee has been granted permission to operate an air contaminant source in accordance with emissions limitations and monitoring requirements set forth herein. Date Issued: April 14, 2015 Permit Number: 568333 Date of Significant Modification #3: DRAFT Date Expires: April 13, 2020 Issued To: Installation Address: Nissan North America, Inc. 983 Nissan Drive Smyrna Installation Description: Emission Source Reference No. Automotive Manufacturing Facility 75-0155 Listing of Sources in Table of Contents-Section E Emission Source Reference No.: 75-0155 Renewal Application Due Date: Primary SIC: 37 Between July 17, 2019 and October 15, 2019 Information Relied Upon: Title V Renewal Application dated February 6, 2014, and amendment dated February 13, 2015. Administrative Amendment #1 letter dated April 29, 2015. Minor Modification #1 application dated April 27, 2015. Minor Modification #2 applications dated September 11, 2015 and October 24, 2015. Significant Modification #1 application dated April 24, 2015. Minor Modification #3 application dated December 11, 2015. Minor Modification #4 application dated March 5, 2016. Significant Modification #2 applications dated June 16, 2016 and July 14, 2016. Administrative Amendment #2 letter dated October 7, 2016. Minor Modification #5 applications dated March 24, 2017, June 2, 2017, and June 23, 2017 Minor Modification #6 applications dated November 21, 2017 and January 31, 2018 Minor Modification #7 applications dated June 8, 2018 and June 29, 2018 Significant Modification #3 applications dated December 15, 2018, April 9, 2019, and March 13, 2020 Minor Modification request letters (two) dated September 13, 2019 (continued on the next page) ____________________________ TECHNICAL SECRETARY No Authority is Granted by this Permit to Operate, Construct, or Maintain any Installation in Violation of any Law, Statute, Code, Ordinance, Rule, or Regulation of the State of Tennessee or any of its Political Subdivisions. POST AT INSTALLATION ADDRESS

Permit Number: 568333 Expiration Date: April 13, 2020

i RDA-1298

CONTENTS

SECTION A GENERAL PERMIT CONDITIONS

A1. Definitions 1 A2. Compliance requirement 1 A3. Need to halt or reduce activity 1 A4. The permit 1 A5. Property rights 1 A6. Submittal of requested information 1 A7. Severability clause 1 A8. Fee payment 2 A9. Permit revision not required 3 A10. Inspection and entry 3 A11. Permit shield 3 A12. Permit renewal and expiration 3 A13. Reopening for cause 4 A14. Permit transference 4 A15. Air pollution alert 4 A16. Construction permit required 5 A17. Notification of changes 5 A18. Schedule of compliance 5 A19. Title VI 5 A20. 112(r) 5

SECTION B GENERAL CONDITIONS for MONITORING,

REPORTING, and ENFORCEMENT B1. Recordkeeping 6 B2. Retention of monitoring data 6 B3. Reporting 6 B4. Certification 6 B5. Annual compliance certification 7 B6. Submission of compliance certification 7 B7. Emergency provisions 7 B8. Excess emissions reporting 8 B9. Malfunctions, startups and shutdowns - reasonable measures required 8 B10. Reserved 8 B11. Report required upon the issuance of a notice of violation for excess emissions 8


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CONTENTS

SECTION C PERMIT CHANGES

C1. Operational flexibility changes 9 C2. Section 502(b)(10) changes 9 C3. Administrative amendment 9 C4. Minor permit modifications 9 C5. Significant permit modifications 10 C6. New construction or modifications 10

SECTION D GENERAL APPLICABLE REQUIREMENTS

D1. Visible emissions 11 D2. General provisions and applicability for non-process gaseous emissions 11 D3. Non-process emission standards 11 D4. General provisions and applicability for process gaseous emissions 11 D5. Particulate emissions from process emission sources 11 D6. Sulfur dioxide emission standards 11 D7. Fugitive dust 11 D8. Open burning 12 D9. Asbestos 12 D10. Annual certification of compliance 12 D11. Emission standards for hazardous air pollutants 12 D12. Standards of performance for new stationary sources 12 D13. Gasoline dispensing facilities 12 D14. Internal combustion engines 12


iii RDA-1298

CONTENTS

SECTION E SOURCE SPECIFIC EMISSION STANDARDS, OPERATING LIMITATIONS, and

MONITORING, RECORDKEEPING and REPORTING REQUIREMENTS E1. Fee payment 13 E2. Reporting requirements 16

E3. General permit requirements 20 E4. NESHAP – 40 CFR 63 Subpart IIII 22 E5. NESHAP – 40 CFR 63 Subpart EEEE 26 E6. NESHAP – 40 CFR 63 Subpart DDDDD 27

E11. Paint Line 1 Frame and Body Pretreatment Lines (75-0155-90) 30 E12. Paint Line 1 Frame E-Coat Line (75-0155-07) 31 E21. Paint Line 2 Pretreatment Line (75-0155-89) 32 E22. Paint Line 2 Body E-Coat Line (75-0155-71) 33 E23. Paint Line 2 Stoneguard and Cavity Wax Coating Line (75-0155-68) 35 E24. Paint Line 2 Primer Coating Line (75-0155-66) 36 E25. Paint Line 2 Topcoat Lines and Touch Up Operations (75-0155-64) 39 E26. Paint Line 2 Cavity Wax Booth (75-0155-70) 42 E27. Paint Line 2 Undercoat Booth (75-0155-25) 43 E31. Fascia Paint Line 1 (75-0155-53) 44 E32. Fascia Paint Line 2 (75-0155-62) 46 E35. Paint Line 1 (75-0155-51) 49 E41. Service Parts E-Coat Line (75-0155-72) 54 E51. Miscellaneous Solvent Usage (75-0155-22) 56 E52. Miscellaneous Sealers and Adhesives Usage (75-0155-78) 57 E61. Three Natural Gas-fired Boilers (75-0155-01) 58 E62. Natural Gas Fuel Burning (75-0155-65) 60 E64. Paint Strip House (75-0155-61) 62 E65. Frame Welding Process (75-0155-95) 63 E66. WWL Preparation Platforms and Spray Booths with Ovens (75-0155-26) 64 E67. Gasoline Dispensing (75-0155-83) 66 E68. Shot Blasting Operation (75-0155-97) 67 E69. Shot Blaster for Paint Line 1 (75-0155-54) 68 E70. Windshield Wiper Fluid Operation (75-0155-80) 69 E71. Natural Gas Fuel Burning Sources (75-0155-52) 70 E78. Altima Door Adhesive Line (75-0155-104) 74 END OF PERMIT NUMBER 568333 74 ATTACHMENT 1 Permit Shield 3 pages

ATTACHMENT 2 Opacity Matrix Decision 1 page ATTACHMENT 3 Emissions Log Information 11 pages


1 RDA-1298

SECTION A GENERAL PERMIT CONDITIONS

A permit issued under the provisions of Tennessee Comprehensive Rules and Regulations (Tenn. Comp. R. & Regs.) Paragraph 1200-03-09-.02(11) is a permit issued pursuant to the requirements of Title V of the Federal Act and its implementing Federal regulations promulgated at 40 CFR, Part 70. A1. Definitions. Terms not otherwise defined in the permit shall have the meaning assigned to such terms in the referenced

regulation.

TAPCR 1200-03 A2. Compliance requirement. All terms and conditions in a permit issued pursuant to paragraph 1200-03-09-.02(11)

including any provisions designed to limit a source's potential to emit, are enforceable by the Administrator and citizens under the Federal Act. The permittee shall comply with all conditions of its permit. Except for requirements specifically designated herein as not being federally enforceable (State Only), non-compliance with the permit requirements is a violation of the Federal Act and the Tennessee Air Quality Act and is grounds for enforcement action; for a permit termination, revocation and reissuance, or modification; or for denial of a permit renewal application. Non-compliance with permit conditions specifically designated herein as not being federally enforceable (State Only) is a violation of the Tennessee Air Quality Act and may be grounds for these actions.

TAPCR 1200-03-09-.02(11)(e)2(i) and 1200-03-09-.02(11)(e)1(vi)(I)

A3. Need to halt or reduce activity. The need to halt or reduce activity is not a defense for noncompliance. It shall not be a

defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of the permit. However, nothing in this item shall be construed as precluding consideration of a need to halt or reduce activity as a mitigating factor in assessing penalties for noncompliance if the health, safety or environmental impacts of halting or reducing operations would be more serious than the impacts of continuing operations.

TAPCR 1200-03-09-.02(11)(e)1(vi)(II)

A4. The permit. The permit may be modified, revoked, reopened, and reissued, or terminated for cause. The filing of a request

by the permittee for a permit modification, revocation and reissuance, or termination, or of a notification of planned changes or anticipated noncompliance does not stay any permit condition.

TAPCR 1200-03-09-.02(11)(e)1(vi)(III)

A5. Property rights. The permit does not convey any property rights of any sort, or any exclusive privilege.

TAPCR 1200-03-09-.02(11)(e)1(vi)(IV) A6. Submittal of requested information. The permittee shall furnish to the Technical Secretary, within a reasonable time,

any information that the Technical Secretary may request in writing to determine whether cause exists for modifying, revoking and reissuing, or termination of the permit or to determine compliance with the permit. Upon request, the permittee shall also furnish to the Technical Secretary copies of records required to be kept by the permit. If the permittee claims that such information is confidential, the Technical Secretary may review that claim and hold the information in protected status until such time that the Board can hear any contested proceedings regarding confidentiality disputes. If the information is desired by EPA, the permittee may mail the information directly to EPA. Any claims of confidentiality for federal purposes will be determined by EPA.

TAPCR 1200-03-09-.02(11)(e)1(vi)(V)

A7. Severability clause. The requirements of this permit are severable. A dispute regarding one or more requirements of this

permit does not invalidate or otherwise excuse the permittee from their duty to comply with the remaining portion of the permit.

TAPCR 1200-03-09.02(11)(e)1(v)


2 RDA-1298

A8 (MM6). Fee payment. (a) The permittee shall pay an annual Title V emission fee based upon the responsible official's choice of actual emissions, allowable emissions, or a combination of actual and allowable emissions; and on the responsible official’s choice of annual accounting period. An emission cap of 4,000 tons per year per regulated pollutant per source SIC Code shall apply to actual or allowable based emission fees. A Title V annual emission fee will not be charged for emissions in excess of the cap. Title V annual emission fees will not be charged for carbon monoxide or for greenhouse gas pollutants solely because they are greenhouse gases. (b) New Title V sources shall pay allowable based emission fees until the beginning of the next annual accounting period following receipt of their initial Title V operating permit. Thenceforth, the permittee shall pay their Title V fee based upon their choice of actual or allowable based fees, or mixed actual and allowable based fees. Once permitted, the Responsible Official may revise their existing fee choice by submitting a written request to the Division no later than December 31 of the annual accounting period for which the fee is due. If a source does not declare an annual accounting period or fee basis the default annual accounting period is a calendar year and the default fee basis is the allowable emissions basis. (c) When paying annual Title V emission fees, the permittee shall comply with all provisions of Tenn. Comp. R. & Regs. Rule 1200-03-26-.02 and Paragraph 1200-03-09-.02(11) applicable to such fees.

1. Major stationary sources choosing to pay annual emission fees on an allowable emissions basis shall pay one hundred percent (100%) of the fee due:

(i) No later than March 31 of the year immediately following the annual accounting period for which the fee is due for major stationary sources paying on a calendar year basis pursuant to subparagraph (b) of this paragraph; or (ii) No later than March 31 of the current fiscal year for major stationary sources paying on a fiscal year basis.

2. Major stationary sources choosing to pay annual emission fees on an actual emissions basis or a combination of actual and allowable emissions basis, and on a calendar year basis, shall pay one hundred percent (100%) of the fee due no later than April 1 of the year immediately following the annual accounting period for which the fee is due, except as allowed by part 3 of Tenn. Comp. R. & Regs. subparagraph1200-03-26-.02(9)(g). 3. Major stationary sources choosing to pay annual emission fees on an actual emissions basis or a combination of actual and allowable emissions basis and on a fiscal year basis shall pay an estimated sixty-five percent (65%) of the fee due pursuant to subparagraph (d) of Tenn. Comp. R. & Regs. paragraph 1200-03-26-.02(9) no later than April 1 of the current fiscal year. The remainder of the annual emission fee is due July 1 of each year, except as allowed by part 3 of Tenn. Comp. R. & Regs. subparagraph1200-03-26-.02(9)(g).

(d) Where more than one (1) allowable emission limit is applicable to a regulated pollutant, the allowable emissions for the regulated pollutants shall not be double counted. Sources subject to the provisions of Tenn. Comp. R. & Regs. Paragraph 1200-03-26-.02(9) shall apportion their emissions as follows to ensure that their fees are not double counted.

1. Sources that are subject to federally promulgated hazardous air pollutant under 40 CFR 60, 61, or 63 will place such regulated emissions in the regulated hazardous air pollutant (HAP) category. 2. A category of miscellaneous HAPs shall be used for hazardous air pollutants listed at Tenn. Comp. R. & Regs. part 1200-03-26-.02(2)(i)12 that are not subject to federally promulgated hazardous air pollutant standards under 40 CFR 60, 61, or 63. 3. HAPs that are also in the family of volatile organic compounds, particulate matter, or PM10 shall not be placed in either the regulated HAP category or miscellaneous HAP category. 4. Sources that are subject to a provision of Tenn. Comp. R. & Regs. Chapter 1200-03-16 New Source Performance Standards (NSPS), Tenn. Comp. R. & Regs. 0400-30-39 Standards of Performance for New Stationary Sources, or 40 CFR 60 for pollutants that are neither particulate matter, PM10, sulfur dioxide (SO2), volatile organic compounds (VOC), nitrogen oxides (NOx), or hazardous air pollutants (HAPs) will place such regulated emissions in an NSPS pollutant category. 5. The regulated HAP category, the miscellaneous HAP category, and the NSPS pollutant category are each subject to the 4,000 ton cap provisions of Tenn. Comp. R. & Regs. subpart 1200-03-26-.02(2)(i). 6. Sources that wish to pay annual emission fees for PM10 on an allowable emission basis may do so if they have a specific PM10 allowable emission standard. If a source has a total particulate emission standard, but wishes to pay annual emission fees on an actual PM10 emission basis, it may do so if the PM10 actual emission levels are proven to the satisfaction of the Technical Secretary. The method to demonstrate the actual PM10 emission levels must be made as part of the source’s Title V operating permit in advance in order to exercise this option. The PM10

emissions reported under these options shall not be subject to fees under the family of particulate emissions. The 4,000 ton cap provisions of Tenn. Comp. R. & Regs. subpart 1200-03-26-.02(2)(i) shall also apply to PM10

emissions. .

Tenn. Comp. R. & Regs. 1200-03-26-.02 and 1200-03-09-.02(11)(e)1(vii)


3 RDA-1298

A9. Permit revision not required. A permit revision will not be required under any approved economic incentives, marketable permits, emissions trading and other similar programs or process for changes that are provided for in the permit.

TAPCR 1200-03-09-.02(11)(e)1(viii)

A10. Inspection and entry. Upon presentation of credentials and other documents as may be required by law, the permittee shall

allow the Technical Secretary or his authorized representative to perform the following for the purposes of determining compliance with the permit applicable requirements: (a) Enter upon, at reasonable times, the permittee's premises where a source is located or emissions-related activity is conducted, or where records must be kept under the conditions of the permit; (b) Have access to and copy, at reasonable times, any records that must be kept under the conditions of the permit; (c) Inspect at reasonable times any facilities, equipment (including monitoring and air pollution control equipment), practices, or operations regulated or required under the permit; and (d) As authorized by the Clean Air Act and Chapter 1200-03-10 of TAPCR, sample or monitor at reasonable times substances or parameters for the purpose of assuring compliance with the permit or applicable requirements. (e) "Reasonable times" shall be considered to be customary business hours unless reasonable cause exists to suspect noncompliance with the Act, Division 1200-03 or any permit issued pursuant thereto and the Technical Secretary specifically authorizes an inspector to inspect a facility at any other time.

TAPCR 1200-03-09-.02(11)(e)3.(ii)

A11. Permit shield.

(a) Compliance with the conditions of this permit shall be deemed compliance with all applicable requirements as of the date of permit issuance, provided that:

1. Such applicable requirements are included and are specifically identified in the permit; or 2. The Technical Secretary, in acting on the permit application or revision, determines in writing that other requirements specifically identified are not applicable to the source, and the permit includes the determination or a concise summary thereof.

(b) Nothing in this permit shall alter or affect the following: 1. The provisions of section 303 of the Federal Act (emergency orders), including the authority of the Administrator under that section. Similarly, the provisions of T.C.A. §68-201-109 (emergency orders) including the authority of the Governor under the section; 2. The liability of an owner or operator of a source for any violation of applicable requirements prior to or at the time of permit issuance; 3. The applicable requirements of the acid rain program, consistent with section 408(a) of the Federal Act; or 4. The ability of EPA to obtain information from a source pursuant to section 114 of the Federal Act.

(c) Permit shield is granted to the permittee. TAPCR 1200-03-09-.02(11)(e)6

A12(MM7). Permit renewal and expiration. (a) An application for permit renewal must be submitted at least 180 days, but no more than 270 days prior to the expiration of this permit. Permit expiration terminates the source’s right to operate unless a timely and complete renewal application has been submitted. (b) If the permittee submits a timely and complete application for permit renewal the source will not be considered to be operating without a permit until the Technical Secretary takes final action on the permit application, except as otherwise noted in paragraph 1200-03-09-.02(11). (c) This permit, its shield provided in Condition A11, and its conditions will be extended and effective after its expiration date provided that the source has submitted a timely, complete renewal application to the Technical Secretary.

Tenn. Comp. R. & Regs. 1200-03-09-.02(11)(f)2 and 3, 1200-03-09-.02(11)(d)1(i)(III), and 1200-03-09-.02(11)(a)2


4 RDA-1298

A13. Reopening for cause. (a) A permit shall be reopened and revised prior to the expiration of the permit under any of the circumstances listed below:

1. Additional applicable requirements under the Federal Act become applicable to the sources contained in this permit provided the permit has a remaining term of 3 or more years. Such a reopening shall be completed not later than 18 months after promulgation of the applicable requirement. No such reopening is required if the effective date of the requirement is later than the permit expiration date of this permit, unless the original has been extended pursuant to 1200-03-09-.02(11)(a)2. 2. Additional requirements become applicable to an affected source under the acid rain program. 3. The Technical Secretary or EPA determines that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit. 4. The Technical Secretary or EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements.

(b) Proceedings to reopen and issue a permit shall follow the same proceedings as apply to initial permit issuance and shall affect only those parts of the permit for which cause to reopen exists, and not the entire permit. Such reopening shall be made as expeditiously as practicable. (c) Reopenings for cause shall not be initiated before a notice of such intent is provided to the permittee by the Technical Secretary at least 30 days in advance of the date that the permit is to be reopened except that the Technical Secretary may provide a shorter time period in the case of an emergency. An emergency shall be established by the criteria of T.C.A. 68-201-109 or other compelling reasons that public welfare is being adversely affected by the operation of a source that is in compliance with its permit requirements. (d) If the Administrator finds that cause exists to terminate, modify, or revoke and reissue a permit as identified in A13, he is required under federal rules to notify the Technical Secretary and the permittee of such findings in writing. Upon receipt of such notification, the Technical Secretary shall investigate the matter in order to determine if he agrees or disagrees with the Administrator's findings. If he agrees with the Administrator's findings, the Technical Secretary shall conduct the reopening in the following manner: 1. The Technical Secretary shall, within 90 days after receipt of such notification, forward to EPA a proposed determination of termination, modification, or revocation and reissuance, as appropriate. If the Administrator grants additional time to secure permit applications or additional information from the permittee, the Technical Secretary shall have the additional time period added to the standard 90 day time period.

2. EPA will evaluate the Technical Secretary's proposed revisions and respond as to their evaluation. 3. If EPA agrees with the proposed revisions, the Technical Secretary shall proceed with the reopening in the same manner prescribed under Condition A13 (b) and Condition A13 (c). 4. If the Technical Secretary disagrees with either the findings or the Administrator that a permit should be reopened or an objection of the Administrator to a proposed revision to a permit submitted pursuant to Condition A13(d), he shall bring the matter to the Board at its next regularly scheduled meeting for instructions as to how he should proceed. The permittee shall be required to file a written brief expressing their position relative to the Administrator's objection and have a responsible official present at the meeting to answer questions for the Board. If the Board agrees that EPA is wrong in their demand for a permit revision, they shall instruct the Technical Secretary to conform to EPA's demand, but to issue the permit under protest preserving all rights available for litigation against EPA.

TAPCR 1200-03-09-.02(11)(f)6 and 7.

A14. Permit transference. An administrative permit amendment allows for a change of ownership or operational control of a

source where the Technical Secretary determines that no other change in the permit is necessary, provided that the following requirements are met: (a) Transfer of ownership permit application is filed consistent with the provisions of 1200-03-09-.03(6), and (b) written agreement containing a specific date for transfer of permit responsibility, coverage, and liability between the current and new permittee has been submitted to the Technical Secretary.

TAPCR 1200-03-09-.02(11)(f)4(i)(IV) and 1200-03-09-.03(6)

A15. Air pollution alert. When the Technical Secretary has declared that an air pollution alert, an air pollution warning, or an

air pollution emergency exists, the permittee must follow the requirements for that episode level as outlined in TAPCR 1200-03-09-.03(1) and TAPCR 1200-03-15-.03.


5 RDA-1298

A16. Construction permit required. Except as exempted in TAPCR 1200-03-09-.04, or excluded in subparagraph TAPCR 1200-03-02-.01(1)(aa) or subparagraph TAPCR 1200-03-02-.01(1)(cc), this facility shall not begin the construction of a new air contaminant source or the modification of an air contaminant source which may result in the discharge of air contaminants without first having applied for and received from the Technical Secretary a construction permit for the construction or modification of such air contaminant source.

TAPCR 1200-03-09-.01(1)(a)

A17. Notification of changes. The permittee shall notify the Technical Secretary 30 days prior to commencement of any of the

following changes to an air contaminant source which would not be a modification requiring a construction permit. (a) change in air pollution control equipment (b) change in stack height or diameter (c) change in exit velocity of more than 25 percent or exit temperature of more than 15 percent based on absolute temperature. TAPCR 1200-03-09-.02(7)

A18. Schedule of compliance. The permittee will comply with any applicable requirement that becomes effective during the permit

term on a timely basis. If the permittee is not in compliance the permittee must submit a schedule for coming into compliance which must include a schedule of remedial measure(s), including an enforceable set of deadlines for specific actions.

TAPCR 1200-03-09-.02(11)(d)3 and 40 CFR Part 70.5(c) A19. Title VI.

(a) The permittee shall comply with the standards for recycling and emissions reduction pursuant to 40 CFR, Part 82, Subpart F, except as provided for motor vehicle air conditioners (MVACs) in Subpart B:

1. Persons opening appliances for maintenance, service, repair, or disposal must comply with the required practices pursuant to Section 82.156. 2. Equipment used during the maintenance, service, repair, or disposal of appliances must comply with the standards for recycling and recovery equipment pursuant to Section 82.158. 3. Persons performing maintenance, service, repair, or disposal of appliances must be certified by an approved technician certification program pursuant to Section 82.161.

(b) If the permittee performs a service on motor (fleet) vehicles when this service involves ozone depleting substance refrigerant in the motor vehicle air conditioner (MVAC), the permittee is subject to all the applicable requirements as specified in 40 CFR, Part 82, Subpart B, Servicing of Motor Vehicle Air Conditioners. (c) The permittee shall be allowed to switch from any ozone-depleting substance to any alternative that is listed in the Significant New Alternatives Program(SNAP) promulgated pursuant to 40 CFR, Part 82, Subpart G, Significant New Alternatives Policy Program.

A20(MM7). 112 (r). Sources which are subject to the provisions of Section 112(r) of the federal Clean Air Act or any

federal regulations promulgated thereunder, shall annually certify in writing to the Technical Secretary that they are properly following their accidental release plan. The annual certification is due in the office of the Technical Secretary no later than January 31 of each year. Said certification will be for the preceding calendar year.

Tenn. Comp. R. & Regs. 1200-03-32-.03(3)


6 RDA-1298

SECTION B GENERAL CONDITIONS for MONITORING,

REPORTING, and ENFORCEMENT B1. Recordkeeping. Monitoring and related record keeping shall be performed in accordance with the requirements specified in

the permit conditions for each individual permit unit. In no case shall reports of any required monitoring and record keeping be submitted less frequently than every six months.

(a) Where applicable, records of required monitoring information include the following:

1. The date, place as defined in the permit, and time of sampling or measurements; 2. The date(s) analyses were performed; 3. The company or entity that performed the analysis; 4. The analytical techniques or methods used; 5. The results of such analyses; and 6. The operating conditions as existing at the time of sampling or measurement.

(b) Digital data accumulation which utilizes valid data compression techniques shall be acceptable for compliance determination as long as such compression does not violate an applicable requirement and its use has been approved in advance by the Technical Secretary.

TAPCR 1200-03-09-.02(11)(e)1(iii) B2. Retention of monitoring data. The permittee shall retain records of all required monitoring data and support information

for a period of at least 5 years from the date of the monitoring sample, measurement, report, or application. Support information includes all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, and copies of all reports required by the permit.

TAPCR 1200-03-09-.02(11)(e)1(iii)(II)II B3. Reporting. Reports of any required monitoring and record keeping shall be submitted to the Technical Secretary in

accordance with the frequencies specified in the permit conditions for each individual permit unit. Reports shall be submitted within 60 days of the close of the reporting period unless otherwise noted. All instances of deviations from permit requirements must be clearly identified in such reports. All required reports must be certified by a responsible official. Reports required under "State only requirements" are not required to be certified by a responsible official.

TAPCR 1200-03-09-.02(11)(e)1(iii) B4. Certification. Except for reports required under “State Only” requirements, any application form, report or compliance

certification submitted pursuant to the requirements of this permit shall contain certification by a responsible official of truth, accuracy and completeness. This certification shall state that, based on information and belief formed after reasonable inquiry, the statements and information in the document are true, accurate and complete.

TAPCR 1200-03-09-.02(11)(d)4


7 RDA-1298

B5(MM4). Annual compliance certification. The permittee shall submit annually compliance certifications with terms and conditions contained in Sections A, B, D and E of this permit, including emission limitations, standards, or work practices. This compliance certification shall include all of the following (provided that the identification of applicable information may cross-reference the permit or previous reports, as applicable): (a) The identification of each term or condition of the permit that is the basis of the certification; (b) The identification of the method(s) or other means used by the owner or operator for determining the compliance status with each term and condition during the certification period; such methods and other means shall include, at a minimum, the methods and means required by this permit. If necessary, the owner or operator also shall identify any other material information that must be included in the certification to comply with section 113(c)(2) of the Federal Act, which prohibits knowingly making a false certification or omitting material information; (c) The status of compliance with the terms and conditions of the permit for the period covered by the certification, including whether compliance during the period was continuous or intermittent. The certification shall be based on the method or means designated in B5(b) above. The certification shall identify each deviation and take it into account in the compliance certification. The certification shall also identify as possible exceptions to compliance any periods during which compliance is required and in which an excursion* or exceedance** as defined below occurred; and (d) Such other facts as the Technical Secretary may require to determine the compliance status of the source. * “Excursion” shall mean a departure from an indicator range established for monitoring under this paragraph, consistent with any averaging period specified for averaging the results of the monitoring. ** “Exceedance” shall mean a condition that is detected by monitoring that provides data in terms of an emission limitation or standard and that indicates that emissions (or opacity) are greater than the applicable emission limitation or standard (or less than the applicable standard in the case of a percent reduction requirement) consistent with any averaging period specified for averaging the results of the monitoring.

40 CFR Part 70.6(c)(5)(iii) as amended in the Federal Register Vol. 79, No.144, July 28, 2014, pages 43661 through 43667

B6(SM3). Submission of compliance certification. The compliance certification shall be submitted to:

The Tennessee Department of Environment and Conservation Environmental Field Office specified in Section E of this permit

and Air Enforcement Branch US EPA Region IV 61 Forsyth Street, SW Atlanta, Georgia 30303

TAPCR 1200-03-09-.02(11)(e)3(v)(IV)

B7. Emergency provisions. An emergency constitutes an affirmative defense to an enforcement action brought against this source for noncompliance with a technology based emission limitation due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment, lack of preventative maintenance, careless or improper operation, or operator error. (a) The affirmative defense of the emergency shall be demonstrated through properly signed, contemporaneous operating logs, or other relevant evidence that:

1. An emergency occurred and that the permittee can identify the probable cause(s) of the emergency. "Probable" must be supported by a credible investigation into the incident that seeks to identify the causes and results in an explanation supported by generally accepted engineering or scientific principles. 2. The permitted source was at the time being properly operated. In determining whether or not a source was being properly operated, the Technical Secretary shall examine the source's written standard operating procedures which were in effect at the time of the noncompliance and any other code as detailed below that would be relevant to preventing the noncompliance. Adherence to the source's standard operating procedures will be the test of adequate preventative maintenance, careless operation, improper operation or operator error to the extent that such adherence would prevent noncompliance. The source's failure to follow recognized standards of practice to the extent that adherence to such a standard would have prevented noncompliance will disqualify the source from any claim of an emergency and an affirmative defense. 3. During the period of the emergency, the permittee took all reasonable steps to minimize levels of emissions that exceeded the emission standards, or other requirements in the permit. 4. The permittee submitted notice of the emergency to the Technical Secretary according to the notification criteria for malfunctions in rule 1200-03-20-.03. For the purposes of this condition, "emergency" shall be substituted for "malfunction(s)" in rule 1200-03-20-.03 to determine the relevant notification threshold. The notice shall include a description of the emergency, any steps taken to mitigate emissions, and corrective actions taken.

(b) In any enforcement proceeding the permittee seeking to establish the occurrence of an emergency has the burden of proof. (c) The provisions of this condition are in addition to any emergency, malfunction or upset requirement contained in Division 1200-03 or other applicable requirement.

TAPCR 1200-03-09-.02(11)(e)7


8 RDA-1298

B8. Excess emissions reporting. (a) The permittee shall promptly notify the Technical Secretary when any emission source, air pollution control equipment, or related facility breaks down in such a manner to cause the emission of air contaminants in excess of the applicable emission standards contained in Division 1200-03 or any permit issued thereto, or of sufficient duration to cause damage to property or public health. The permittee must provide the Technical Secretary with a statement giving all pertinent facts, including the estimated duration of the breakdown. Violations of the visible emission standard which occur for less than 20 minutes in one day (midnight to midnight) need not be reported. Prompt notification will be within 24 hours of the malfunction and shall be provided by telephone to the Division's Nashville office. The Technical Secretary shall be notified when the condition causing the failure or breakdown has been corrected. In attainment and unclassified areas if emissions other than from sources designated as significantly impacting on a nonattainment area in excess of the standards will not and do not occur over more than a 24-hour period (or will not recur over more than a 24-hour period) and no damage to property and or public health is anticipated, notification is not required. (b) Any malfunction that creates an imminent hazard to health must be reported by telephone immediately to the Division's Nashville office at (615) 532-0554 and to the State Civil Defense. (c) A log of all malfunctions, startups, and shutdowns resulting in emissions in excess of the standards in Division 1200-03 or any permit issued thereto must be kept at the plant. All information shall be entered in the log no later than twenty-four (24) hours after the startup or shutdown is complete, or the malfunction has ceased or has been corrected. Any later discovered corrections can be added in the log as footnotes with the reason given for the change. This log must record at least the following:

1. Stack or emission point involved 2. Time malfunction, startup, or shutdown began and/or when first noticed 3. Type of malfunction and/or reason for shutdown 4. Time startup or shutdown was complete or time the air contaminant source returned to normal operation 5. The company employee making entry on the log must sign, date, and indicate the time of each log entry

The information under items 1. and 2. must be entered into the log by the end of the shift during which the malfunction or startup began. For any source utilizing continuous emission(s) monitoring, continuous emission(s) monitoring collection satisfies the above log keeping requirement.

TAPCR 1200-03-20-.03 and .04

B9. Malfunctions, startups and shutdowns - reasonable measures required. The permittee must take all reasonable

measures to keep emissions to a minimum during startups, shutdowns, and malfunctions. These measures may include installation and use of alternate control systems, changes in operating methods or procedures, cessation of operation until the process equipment and/or air pollution control equipment is repaired, maintaining sufficient spare parts, use of overtime labor, use of outside consultants and contractors, and other appropriate means. Failures that are caused by poor maintenance, careless operation or any other preventable upset condition or preventable equipment breakdown shall not be considered malfunctions. This provision does not apply to standards found in 40 CFR, Parts 60(Standards of performance for new stationary sources), 61(National emission standards for hazardous air pollutants) and 63(National emission standards for hazardous air pollutants for source categories). TAPCR 1200-03-20-.02

B10(MM6). Reserved.

B11(MM6). Report required upon the issuance of a notice of violation for excess emissions. The permittee must submit within twenty (20) days after receipt of the notice of violation, the data required below. If this data has previously been available to the Technical Secretary prior to the issuance of the notice of violation no further action is required of the violating source. However, if the source desires to submit additional information, then this must be submitted within the same twenty (20) day time period. The minimum data requirements are: (a) The identity of the stack and/or other emission point where the excess emission(s) occurred; (b) The magnitude of the excess emissions expressed in pounds per hour and the units of the applicable emission limitation and the operating data and calculations used in determining the magnitude of the excess emissions; (c) The time and duration of the emissions; (d) The nature and cause of such emissions; (e) For malfunctions, the steps taken to correct the situation and the action taken or planned to prevent the recurrence of such malfunctions; (f) The steps taken to limit the excess emissions during the occurrence reported, and (g) If applicable, documentation that the air pollution control equipment, process equipment, or processes were at all times maintained and operated in a manner consistent with good operating practices for minimizing emissions. Failure to submit the required report within the twenty (20) day period specified shall preclude the admissibility of the data for determination of potential enforcement action. TAPCR 1200-03-20-.06(2), (3) and (4)


9 RDA-1298

SECTION C

PERMIT CHANGES C1. Operational flexibility changes. The source may make operational flexibility changes that are not addressed or prohibited by

the permit without a permit revision subject to the following requirements: (a) The change cannot be subject to a requirement of Title IV of the Federal Act or Chapter 1200-03-30. (b) The change cannot be a modification under any provision of Title I of the federal Act or Division 1200-03. (c) Each change shall meet all applicable requirements and shall not violate any existing permit term or condition. (d) The source must provide contemporaneous written notice to the Technical Secretary and EPA of each such change, except for changes that are below the threshold of levels that are specified in Rule 1200-03-09-.04. (e) Each change shall be described in the notice including the date, any change in emissions, pollutants emitted, and any

applicable requirements that would apply as a result of the change. (f) The change shall not qualify for a permit shield under the provisions of part 1200-03-09-.02(11)(e)6. (g) The permittee shall keep a record describing the changes made at the source that result in emissions of a regulated air pollutant subject to an applicable requirement, but not otherwise regulated under the permit, and the emissions resulting from those changes. The records shall be retained until the changes are incorporated into subsequently issued permits.

TAPCR 1200-03-09-.02(11)(a)4 (ii)

C2. Section 502(b)(10) changes.

(a) The permittee can make certain changes without requiring a permit revision, if the changes are not modifications under Title I of the Federal Act or Division 1200-03 and the changes do not exceed the emissions allowable under the permit. The permittee must, however, provide the Administrator and Technical Secretary with written notification within a minimum of 7 days in advance of the proposed changes. The Technical Secretary may waive the 7 day advance notice in instances where the source demonstrates in writing that an emergency necessitates the change. Emergency shall be demonstrated by the criteria of TAPCR 1200-03-09-.02(11)(e)7 and in no way shall it include changes solely to take advantages of an unforeseen business opportunity. The Technical Secretary and EPA shall attach each such notice to their copy of the relevant permit. (b) The written notification must be signed by a facility Title V responsible official and include the following:

1. a brief description of the change within the permitted facility; 2. the date on which the change will occur; 3. a declaration and quantification of any change in emissions; 4. a declaration of any permit term or condition that is no longer applicable as a result of the change; and 5. a declaration that the requested change is not a Title I modification and will not exceed allowable emissions

under the permit. (c) The permit shield provisions of TAPCR 1200-03-09-.02(11)(e)6 shall not apply to Section 502(b)(10) changes.

TAPCR 1200-03-09-.02(11)(a)4 (i)

C3. Administrative amendment.

(a) Administrative permit amendments to this permit shall be in accordance with 1200-03-09-.02(11)(f)4. The source may implement the changes addressed in the request for an administrative amendment immediately upon submittal of the request. (b) The permit shield shall be extended as part of an administrative permit amendment revision consistent with the provisions of TAPCR 1200-03-09-.02(11)(e)6 for such revisions made pursuant to item (c) of this condition which meet the relevant requirements of TAPCR 1200-03-09-.02(11)(e), TAPCR 1200-03-09-.02(11)(f) and TAPCR 1200-03-09-.02(11)(g) for significant permit modifications. (c) Proceedings to review and grant administrative permit amendments shall be limited to only those parts of the permit for which cause to amend exists, and not the entire permit.

TAPCR 1200-03-09-.02(11)(f)4

C4. Minor permit modifications.

(a) The permittee may submit an application for a minor permit modification in accordance with TAPCR 1200-03-09-.02(11)(f)5(ii). (b) The permittee may make the change proposed in its minor permit modification immediately after an application is filed with the Technical Secretary. (c) Proceedings to review and modify permits shall be limited to only those parts of the permit for which cause to modify exists, and not the entire permit. (d) Minor permit modifications do not qualify for a permit shield.

TAPCR 1200-03-09-.02(11)(f)5(ii)


10 RDA-1298

C5. Significant permit modifications. (a) The permittee may submit an application for a significant modification in accordance with TAPCR 1200-03-09-.02(11)(f)5(iv). (b) Proceedings to review and modify permits shall be limited to only those parts of the permit for which cause to modify exists, and not the entire permit.

TAPCR 1200-03-09-.02(11)(f)5(iv)

C6. New construction or modifications.

Future construction at this facility that is subject to the provisions of TAPCR 1200-03-09-.01 shall be governed by the following: (a) The permittee shall designate in their construction permit application the route that they desire to follow for the purposes of incorporating the newly constructed or modified sources into their existing operating permit. The Technical Secretary shall use that information to prepare the operating permit application submittal deadlines in their construction permit. (b) Sources desiring the permit shield shall choose the administrative amendment route of TAPCR 1200-03-09-.02(11)(f)4 or the significant modification route of TAPCR 1200-03-09-.02(11)(f)5(iv). (c) Sources desiring expediency instead of the permit shield shall choose the minor permit modification procedure route of TAPCR 1200-03-09-.02(11)(f)5(ii) or group processing of minor modifications under the provisions of TAPCR 1200-03-09-.02(11)(f)5(iii) as applicable to the magnitude of their construction.

TAPCR 1200-03-09-.02(11)(d) 1(i)(V)


11 RDA-1298

SECTION D

GENERAL APPLICABLE REQUIREMENTS D1. Visible emissions. With the exception of air emission sources exempt from the requirements of TAPCR

Chapter 1200-03-05 and air emission sources for which a different opacity standard is specifically provided elsewhere in this permit, the permittee shall not cause, suffer, allow or permit discharge of a visible emission from any air contaminant source with an opacity in excess of twenty (20) percent for an aggregate of more than five (5) minutes in any one (1)hour or more than twenty (20) minutes in any twenty-four (24) hour period; provided, however, that for fuel burning installations with fuel burning equipment of input capacity greater than 600 million btu per hour, the permittee shall not cause, suffer, allow, or permit discharge of a visible emission from any fuel burning installation with an opacity in excess of twenty (20) percent (6-minute average) except for one six minute period per one (1) hour of not more than forty (40) percent opacity. Sources constructed or modified after July 7, 1992 shall utilize 6-minute averaging. Consistent with the requirements of TAPCR Chapter 1200-03-20, due allowance may be made for visible emissions in excess of that permitted under TAPCR 1200-03-05 which are necessary or unavoidable due to routine startup and shutdown conditions. The facility shall maintain a continuous, current log of all excess visible emissions showing the time at which such conditions began and ended and that such record shall be available to the Technical Secretary or his representative upon his request.

TAPCR 1200-03-05-.01(1), TAPCR 1200-03-05-.03(6) and TAPCR 1200-03-05-.02(1)

D2. General provisions and applicability for non-process gaseous emissions. Any person constructing or otherwise

establishing a non-portable air contaminant source emitting gaseous air contaminants after April 3, 1972, or relocating an air contaminant source more than 1.0 km from the previous position after November 6, 1988, shall install and utilize the best equipment and technology currently available for controlling such gaseous emissions.

TAPCR 1200-03-06-.03(2)

D3. Non-process emission standards. The permittee shall not cause, suffer, allow, or permit particulate emissions from non-

process sources in excess of the standards in TAPCR 1200-03-06. D4. General provisions and applicability for process gaseous emissions. Any person constructing or otherwise establishing an

air contaminant source emitting gaseous air contaminants after April 3, 1972, or relocating an air contaminant source more than 1.0 km from the previous position after November 6, 1988, shall install and utilize equipment and technology which is deemed reasonable and proper by the Technical Secretary.

TAPCR 1200-03-07-.07(2)

D5. Particulate emissions from process emission sources. The permittee shall not cause, suffer, allow, or permit

particulate emissions from process sources in excess of the standards in TAPCR 1200-03-07. D6. Sulfur dioxide emission standards. The permittee shall not cause, suffer, allow, or permit Sulfur dioxide emissions from

process and non-process sources in excess of the standards in TAPCR 1200-03-14. Regardless of the specific emission standard, new process sources shall utilize the best available control technology as deemed appropriate by the Technical Secretary of the Tennessee Air Pollution Control Board.

D7(MM7). Fugitive Dust.

(a) The permittee shall not cause, suffer, allow, or permit any materials to be handled, transported, or stored; or a building, its appurtenances, or a road to be used, constructed, altered, repaired, or demolished without taking reasonable precautions to prevent particulate matter from becoming airborne. Such reasonable precautions shall include, but not be limited to, the following:

1. Use, where possible, of water or chemicals for control of dust in demolition of existing buildings or structures, construction operations, grading of roads, or the clearing of land; 2. Application of asphalt, water, or suitable chemicals on dirt roads, material stock piles, and other surfaces which can create airborne dusts; 3. Installation and use of hoods, fans, and fabric filters to enclose and vent the handling of dusty materials. Adequate containment methods shall be employed during sandblasting or other similar operations.

(b) The permittee shall not cause, suffer, allow, or permit fugitive dust to be emitted in such manner to exceed five (5) minutes per hour or twenty (20) minutes per day as to produce a visible emission beyond the property line of the property on which the emission originates, excluding malfunction of equipment as provided in Chapter 1200-03-20.

TAPCR 1200-03-08


12 RDA-1298

D8. Open burning. The permittee shall comply with the TAPCR 1200-03-04 for all open burning activities at the facility. TAPCR 1200-03-04

D9. Asbestos. Where applicable, the permittee shall comply with the requirements of 1200-03-11-.02(2)(d) when conducting

any renovation or demolition activities at the facility.

TAPCR 1200-03-11-.02(2)(d) and 40 CFR, Part 61 D10. Annual certification of compliance. The generally applicable requirements set forth in Section D of this permit are

intended to apply to activities and sources that are not subject to source-specific applicable requirements contained in State of Tennessee and U.S. EPA regulations. By annual certification of compliance, the permittee shall be considered to meet the monitoring and related record keeping and reporting requirements of TAPCR 1200-03-09-.02(11)(e)1.(iii) and 1200-03-10-.04(2)(b)1 and compliance requirements of TAPCR 1200-03-09-.02(11)(e)3.(i). The permittee shall submit compliance certification for these conditions annually.

D11(MM6). Emission Standards for Hazardous Air Pollutants. Where applicable, the permittee shall comply with the Tenn. Comp. R. & Regs. 0400-30-38 for all emission sources subject to a requirement contained therein.

Tenn. Comp. R. & Regs. Chapter 0400-30-38

D12(MM6). Standards of Performance for New Stationary Sources. Where applicable, the permittee shall comply with

the Tenn. Comp. R. & Regs. 0400-30-39 for all emission sources subject to a requirement contained therein.

Tenn. Comp. R. & Regs. Chapter 0400-30-39 D13(MM6). Gasoline Dispensing Facilities. Where applicable, the permittee shall comply with the Tenn. Comp. R. & Regs.

Rule 1200-03-18-.24 for all emission sources subject to a requirement contained therein.

D14(MM7). Internal Combustion Engines.

(a) All stationary reciprocating internal combustion engines, including engines deemed insignificant activities and insignificant emissions units, shall comply with the applicable provisions of Tenn. Comp. R. & Regs. 0400-30-38-.01.

(b) All stationary compression ignition internal combustion engines, including engines deemed insignificant activities and insignificant emission units, shall comply with the applicable provisions of Tenn. Comp. R. & Regs. 0400-30-39-.01.

(c) All stationary spark ignition internal combustion engines, including engines deemed insignificant activities and insignificant emission units, shall comply with the applicable provisions of Tenn. Comp. R. & Regs. 0400-30-39-.02.


13 RDA-1298

SECTION E SOURCE SPECIFIC EMISSION STANDARDS, OPERATING LIMITATIONS, and

MONITORING, RECORDKEEPING and REPORTING REQUIREMENTS

75-0155 Facility Description:

This facility manufactures automobiles and light-duty trucks.

Conditions E1 through E3-14 apply to all sources in Section E of this permit unless otherwise noted.

E1(SM3). Fee payment

FEE EMISSIONS SUMMARY TABLE FOR MAJOR SOURCE 75-0155

REGULATED POLLUTANTS ALLOWABLE

EMISSIONS (tons per AAP)

ACTUAL EMISSIONS

(tons per AAP) COMMENTS

PARTICULATE MATTER (PM) 79.38 AEAR Pay on allowables for all sources except sources 01, 52, and 65, which pay on actuals.

PM10 N/A N/A N/A SO2 N/A AEAR Pay on actuals for all sources

VOC 6.1 AEAR Pay on actuals for all sources except sources 80 and 83, which pay on allowables

NOX N/A AEAR Pay on actuals for all sources CATEGORY OF MISCELLANEOUS HAZARDOUS AIR POLLUTANTS (HAP WITHOUT A STANDARD)*

VOC FAMILY GROUP N/A N/A Fee emissions are included in VOC above. NON-VOC GASEOUS GROUP N/A N/A N/A PM FAMILY GROUP N/A N/A Fee emissions are included in PM above.

CATEGORY OF SPECIFIC HAZARDOUS AIR POLLUTANTS (HAP WITH A STANDARD)** VOC FAMILY GROUP N/A N/A NESHAP (40 CFR Part 63). Fee emissions are

included in VOC above. NON-VOC GASEOUS GROUP N/A N/A N/A PM FAMILY GROUP N/A N/A N/A CATEGORY OF NSPS POLLUTANTS NOT LISTED ABOVE*** EACH NSPS POLLUTANT NOT LISTED ABOVE N/A N/A

NOTES

AAP The Annual Accounting Period (AAP) is a twelve (12) consecutive month period that is either (a) begins each July

1st and ends June 30th of the following year when fees are paid on a fiscal year basis, or (b) begins January 1st and ends December 31st of the same year when paying on a calendar year basis. In a letter dated October 7, 2016, the permittee chose to pay annual emission fees on a calendar year basis. The Annual Accounting Period at the time of Significant Modification #3 issuance began January 1, 2019 and ends December 31, 2019. The next Annual Accounting Period begins January 1, 2020 and ends December 31, 2020 unless a request to change the annual account period is submitted by the responsible official as required by subparagraph 1200-03-26-.02(9)(b) and approved by the Technical Secretary. If the permittee wishes to revise their annual accounting period or their annual emission fee basis as allowed by subparagraph 1200-03-26-.02(9)(b), the responsible official must submit the request to the Division in writing on or before December 31 of the annual accounting period for which the fee is due. If a change in fee basis from allowable emissions to actual emissions for any pollutant is requested, the request from the responsible official must include the methods that will be used to determine actual emissions.

N/A N/A indicates that no emissions are specified for fee computation. AEAR AEAR indicates that an Actual Emissions Analysis is Required to determine the actual emissions of:


14 RDA-1298

(1) each regulated pollutant (Particulate matter, SO2, VOC, NOX and so forth. See TAPCR 1200-03-26-.02(2)(i) for the definition of a regulated pollutant.),

(2) each pollutant group (VOC Family, Non-VOC Gaseous, and Particulate Family) (3) the Miscellaneous HAP Category (4) the Specific HAP Category, and (5) the NSPS Category

under consideration during the Annual Accounting Period.

* Category Of Miscellaneous HAP (HAP Without A Standard): This category is made-up of hazardous air pollutants that do not have a federal or state standard. Each HAP is classified into one of three groups, the VOC Family group, the Non-VOC Gaseous group, or the Particulate (PM) Family group. For fee computation, the Miscellaneous HAP Category is subject to the 4,000 ton cap provisions of subparagraph 1200-03-26-.02(2)(i).

** Category Of Specific HAP (HAP With A Standard): This category is made-up of hazardous air pollutants (HAP) that are subject to Federally promulgated Hazardous Air Pollutant Standards that can be imposed under Chapter 1200-03-11 or Chapter 1200-03-31. Each individual hazardous air pollutant is classified into one of three groups, the VOC Family group, the Non-VOC Gaseous group, or the Particulate (PM) Family group. For fee computation, each individual hazardous air pollutant of the Specific HAP Category is subject to the 4,000 ton cap provisions of subparagraph 1200-03-26-.02(2)(i).

*** Category Of NSPS Pollutants Not Listed Above: This category is made-up of each New Source Performance Standard (NSPS) pollutant whose emissions are not included in the PM, SO2, VOC or NOX emissions from each source in this permit. For fee computation, each NSPS pollutant not listed above is subject to the 4,000 ton cap provisions of subparagraph 1200-03-26-.02(2)(i).

END NOTES

The permittee shall:

(1) Pay Title V annual emission fees, on the emissions and year bases requested by the responsible official and approved by the Technical Secretary, for each annual accounting period (AAP) by the payment deadline(s) established in TAPCR 1200-03-26-.02(9)(g). Fees may by paid on an actual, allowable, or mixed emissions basis; an on either a state fiscal year or a calendar year, provided the requirements of 1200-03-26-.02(9)(b) are met. If any part of any fee imposed under TAPCR 1200-03-26-.02 is not paid within fifteen (15) days of the due date, penalties shall at once accrue as specified in TAPCR 1200-03-26-.02(8).

(2) Sources paying annual emission fees on an allowable emissions basis: pay annual allowable based emission fees for each annual accounting period pursuant to TAPCR 1200-03-26-.02(9)(d).

(3) Sources paying annual emission fees on an actual emissions basis: prepare an actual emissions analysis for each AAP and pay actual based emission fees pursuant to TAPCR 1200-03-26-.02(9)(d). The actual emissions analysis shall include:

(a) the completed Fee Emissions Summary Table, (b) each actual emissions analysis required, and (c) the actual emission records for each pollutant and each source as required for actual emission fee

determination, as specified by the Technical Secretary or the Technical Secretary’s representative. These calculations must be based on the annual fee basis approved by the Technical Secretary (a state fiscal year [July 1 through June 30] or a calendar year [January 1 through December 31]). These records shall be used to complete the actual emissions analyses required by the above Fee Emissions Summary Table.

(4) Sources paying annual emissions fees on a mixed basis: for all pollutants and all sources for which the permittee has chosen an actual emissions basis, prepare an actual emissions analysis for each AAP and pay actual based emission fees pursuant to TAPCR 1200-03-26-.02(9)(d). The actual emissions analysis shall include:

(a) The completed Fee Emissions Summary Table, (b) Each AEAR required by the above Fee Emissions Summary Table, and (c) The records, or a summary of the records, required by Conditions E11-1, E12-5, E21-1, E22-1,

E23-1, E24-2, E25-2, E26-3, E27-3, E31-2, E32-2, E35-2, E41-1, E51-1, E52-1, E61-14, E62-9, E64-2, E66-1, E71-6, E71-15, and E78-2 of this permit. These calculations must be based on the fee bases approved by the Technical Secretary (payment on an actual or mixed emissions basis) and payment on a state fiscal year (July 1 through June 30) or a calendar year (January 1 through December 31). These records shall be used to complete the AEARs required by the above Fee Emissions Summary Table.


15 RDA-1298

For all pollutants and all sources for which the permittee has chosen an allowable emissions basis, pay allowable emission fees pursuant to TAPCR 1200-03-26-.02(9)(d).

(5) When paying on an actual or mixed emissions basis, submit the actual emissions analyses at the time the fees are paid in full.

The annual emission fee due dates are specified in TAPCR 1200-03-26-.02(g) and are dependent on the Responsible

Official’s choice of fee bases as described above. If any part of any fee imposed under TAPCR 1200-03-26-.02 is not paid within fifteen (15) days of the due date, penalties shall at once accrue as specified in TAPCR 1200-03-26-.02(8). Emissions for regulated pollutants shall not be double counted as specified in Condition A8(d). Payment of the fee due and the actual emissions analysis (if required) shall be submitted to The Technical Secretary at the address listed below:

Payment of Fee to:

AND

Actual Emissions Analysis to:

Tennessee Department of Environment and Conservation Division of Fiscal Services Consolidated Fee Section – APC (75-0155) William R. Snodgrass Tennessee Tower 312 Rosa L. Parks Avenue, 10th Floor Nashville, TN 37243

Tennessee Department of Environment and Conservation Division of Air Pollution Control Emissions Inventory Program William R. Snodgrass Tennessee Tower 312 Rosa L. Parks Avenue, 15th Floor Nashville, TN 37243 or An electronic copy (PDF) of the AEAR can be submitted to: [email protected]



16 RDA-1298

E2(SM3). Reporting requirements.

(a) Semiannual reports. The first report since issuance of this permit shall cover the 6-month period from October 1,

2014, to March 31, 2015, and shall be submitted within 60 days after the 6-month period ending March 31, 2015. Subsequent reports shall be submitted within 60 days after the end of each 6-month period following the first report.

Start of Semiannual

Report Period End of Semiannual

Report Period Semiannual Report

Due October 1, 2014 March 31, 2015 May 30, 2015 April 1, 2015 September 30, 2015 November 29, 2015 October 1, 2015 March 31, 2016 May 30, 2016 April 1, 2016 September 30, 2016 November 29, 2016 October 1, 2016 March 31, 2017 May 30, 2017 April 1, 2017 September 30, 2017 November 29, 2017 October 1, 2017 March 31, 2018 May 30, 2018 April 1, 2018 September 30, 2018 November 29, 2018 October 1, 2018 March 31, 2019 May 30, 2019 April 1, 2019 September 30, 2019 November 29, 2019 October 1, 2019 March 31, 2020 May 30, 2020 April 1, 20XX September 30, 20XX November 29, 20XX October 1, 20XX March 31, 20XX + 1 May 30, 20XX + 1

These semiannual reports shall include:

(1) Any monitoring and recordkeeping required by Conditions E11-1, E12-2, E12-4, E12-5, E21-1, E22-1(MM2), E22-2, E22-5, E22-8(SM3), E23-1, E23-2, E23-3(SM3), E23-5(SM3), E24-1(SM1), E24-2 (SM2), E24-3, E24-4, E24-5, E24-7, E24-10, E24-11(SM3), E25-1(SM1), E25-2, E25-3, E25-6, E25-9, E25-10(SM3), E26-1(SM3), E26-2, E26-3, E26-5(SM3), E27-1(SM3), E27-2, E27-3, E27-6(SM3), E31-1, E31-2, E31-3, E31-5, E32-1(SM3), E32-2, E32-3, E32-4, E32-5, E32-8, E32-11, E32-12(SM3), E35-1(MM5), E35-2, E35-3(MM4), E35-5(MM4), E35-6(MM4), E35-7, E35-10, E35-11(MM4), E35-13, E35-16, E41-1, E41-2, E41-5, E41-8(SM3), E51-1, E52-1, E61-9, E62-1(SM3), E64-1, E64-2, E65-1, E66-1, E66-2, E66-5, E66-6, E68-1, E68-2, E69-1, E69-3, E71-3, E71-6, E78-1, E78-2, and E78-3 of this permit. However, a summary report of this data is acceptable provided there is sufficient information to enable the Technical Secretary to evaluate compliance.

(2) The visible emission evaluation readings from Conditions E3-3, E22-7, E23-4, E24-9, E25-8, E26-4, E27-4, E31-4, E32-6, E35-14, E41-7, E62-8, E69-2, and E78-4(SM3) of this permit if required. However, a summary report of this data is acceptable provided there is sufficient information to enable the Technical Secretary to evaluate compliance.

(3) Identification of all instances of deviations from ALL PERMIT REQUIREMENTS (except Conditions E4-1 through E4-8; E5-1 through E5-3; E6-1(MM6) through E6-7(MM6), E61-10; and E71-10, which are reported in the NESHAP semiannual and 5-year reports). The word “deviation” (in Condition E2(a)(3)) shall have the meaning as defined in a dictionary; such as, departure or divergence. If no deviations occurred, all instances of no deviation must be identified.

These reports must be certified by a responsible official consistent with condition B4 of this permit and shall be submitted to the Nashville Environmental Field Office at the address below. In lieu of mailing a hard copy of the report, the permittee may submit an electronic copy of the report to both of the email addresses below.


OR

[email protected] and

[email protected]

TAPCR 1200-03-09-.02(11)(e)1.(iii), 40 CFR §63.10(d) and 63.3120




17 RDA-1298

E2(SM2). Reporting requirements. (continued)

(b) Annual compliance certification The permittee shall submit annually compliance certifications with terms and conditions contained in Sections A, B, D and E of this permit, including emission limitations, standards, or work practices. This compliance certification shall include all of the following (provided that the identification of applicable information may cross-reference the permit or previous reports, as applicable): (1) The identification of each term or condition of the permit that is the basis of the certification; (2) The identification of the method(s) or other means used by the owner or operator for determining the

compliance status with each term and condition during the certification period; such methods and other means shall include, at a minimum, the methods and means required by this permit. If necessary, the owner or operator also shall identify any other material information that must be included in the certification to comply with section 113(c)(2) of the Federal Act, which prohibits knowingly making a false certification or omitting material information;

(3) The status of compliance with the terms and conditions of the permit for the period covered by the certification, including whether compliance during the period was continuous or intermittent. The certification shall be based on the method or means designated in E2(b)(2) above. The certification shall identify each deviation and take it into account in the compliance certification. The certification shall also identify as possible exceptions to compliance any periods during which compliance is required and in which an excursion* or exceedance** as defined below occurred; and

(4) Such other facts as the Technical Secretary may require to determine the compliance status of the source. * “Excursion” shall mean a departure from an indicator range established for monitoring under this paragraph, consistent with any averaging period specified for averaging the results of the monitoring. ** “Exceedance” shall mean a condition that is detected by monitoring that provides data in terms of an emission limitation or standard and that indicates that emissions (or opacity) are greater than the applicable emission limitation or standard (or less than the applicable standard in the case of a percent reduction requirement) consistent with any averaging period specified for averaging the results of the monitoring.

The first certification shall cover the 12-month period from April 1, 2014 to March 31, 2015 and shall be submitted within 60 days after the 12-month period ending March 31, 2015. Subsequent certifications shall be submitted within 60 days after the end of each 12-month period following the first certification.

Start of Annual Compliance

Certification Period

End of Annual Compliance

Certification Period

Annual Compliance Certification Due

April 1, 2014 March 31, 2015 May 30, 2015 April 1, 2015 March 31, 2016 May 30, 2016 April 1, 2016 March 31, 2017 May 30, 2017 April 1, 2017 March 31, 2018 May 30, 2018 April 1, 2018 March 31, 2019 May 30, 2019 April 1, 2019 March 31, 2020 May 30, 2020 April 1, 20XX March 31, 20XX + 1 May 30, 20XX + 1

These certifications must be certified by a responsible official consistent with condition B4 of this permit and shall be submitted to the Nashville Environmental Field Office and U.S. EPA at the address below. In lieu of mailing a hard copy of the certification to the Nashville Environmental Field Office, the permittee may submit an electronic copy of the certification to both of the email addresses below.


OR [email protected] and [email protected]

and

Air Enforcement Branch US EPA Region IV 61 Forsyth Street, SW Atlanta, Georgia 30303

40 CFR Part 70.6(c)(5)(iii) as amended in the Federal Register Vol. 79, No.144, July 28, 2014, pages 43661 through 43667




18 RDA-1298

E2(SM3). Reporting requirements. (continued)

(c) Reporting required by TAPCR Chapter 18. The permittee shall comply with the applicable reporting and recordkeeping requirements specified in TAPCR Chapter 18. TAPCR 1200-03-18-.02(8). The permittee shall submit to the Technical Secretary a summary report of the calendar year VOC emissions. This information shall be submitted before March 31 of the year following the calendar year for which the information and data are reported. Each report shall be signed by the permittee certifying that the information and data contained in the report are accurate to the best knowledge of the individual certifying the report.

(d) Reporting required by TAPCR Chapter 27. The permittee shall comply with the applicable reporting and recordkeeping requirements specified in TAPCR Chapter 27. TAPCR 1200-03-27-.02(6). The permittee shall submit to the Technical Secretary a summary report of the calendar year NOx emissions. This information shall be submitted before March 31 of the year following the calendar year for which the information and data are reported. Each report shall be signed by the permittee certifying that the information and data contained in the report are accurate to the best knowledge of the individual certifying the report.

(e) NESHAP Semiannual reports. The first report since issuance of this permit shall cover the 6-month period from October 1, 2014, to March 31, 2015, and shall be submitted within 60 days after the 6-month period ending March 31, 2015. Subsequent reports shall be submitted within 60 days after the end of each 6-month period as follows:

Start of Semiannual Report Period

End of Semiannual Report Period

Semiannual Report Due

October 1, 2014 March 31, 2015 May 30, 2015 April 1, 2015 September 30, 2015 November 29, 2015 October 1, 2015 March 31, 2016 May 30, 2016 April 1, 2016 September 30, 2016 November 29, 2016 October 1, 2016 March 31, 2017 May 30, 2017 April 1, 2017 September 30, 2017 November 29, 2017 October 1, 2017 March 31, 2018 May 30, 2018 April 1, 2018 September 30, 2018 November 29, 2018 October 1, 2018 March 31, 2019 May 30, 2019 April 1, 2019 September 30, 2019 November 29, 2019 October 1, 2019 March 31, 2020 May 30, 2020 April 1, 20XX September 30, 20XX November 29, 20XX October 1, 20XX March 31, 20XX + 1 May 30, 20XX + 1

These semiannual reports shall include:

(1) Any monitoring, recordkeeping or notifications required by 40 CFR 63 Subpart IIII or required by Conditions E4-2, E4-3, E4-4, and E4-6 of this permit. However, a summary report of this data is acceptable provided there is sufficient information to enable the Technical Secretary to evaluate compliance.

(2) Any monitoring, recordkeeping or notifications required by 40 CFR 63 Subpart EEEE or required by Conditions E5-2 and E5-3 of this permit. However, a summary report of this data is acceptable provided there is sufficient information to enable the Technical Secretary to evaluate compliance.

(3) [Reserved] This condition was removed by Significant Modification #3. (4) Identification of all instances of deviations from the following: Conditions D14, E4-1 through E4-8, and

E5-1 through E5-3. The word “deviation” (in condition E2(e)(4)) shall have the meaning as defined in a dictionary; such as, departure or divergence. If no deviations occurred, all instances of no deviation must be identified.

These reports must be certified by a responsible official consistent with condition B4 of this permit and shall be submitted to the Nashville Central Office at the address below. In lieu of mailing a hard copy of the report, the permittee may submit an electronic copy of the report to the email address below.

Tennessee Division of Air Pollution Control William R. Snodgrass Tennessee Tower 312 Rosa L. Parks Avenue, 15th Floor Nashville, TN 37243

OR

[email protected]

TAPCR 1200-03-09-.02(11)(e)1.(iii)



19 RDA-1298

E2(MM5). Reporting requirements. (continued) (f) NESHAP Subpart DDDDD reports. The first report since issuance of the minor modification shall cover the 2-

year period from January 31, 2016, to December 31, 2017, and shall be submitted within 60 days after the 2-year period ending December 31, 2017. In order to synchronize the reporting period with the Title V reporting periods, the second report shall cover the annual period from January 1, 2018, to March 31, 2018, and shall be submitted within 60 days after the annual period ending March 31, 2018. Subsequent reports shall be submitted within 60 days after the end of each annual period as follows:

Start of Annual Report Period

End of Annual Report Period

Annual Report Due

January 31, 2016 December 31, 2017 March 1, 2018 January 1, 2018 March 31, 2018 May 30, 2018 April 1, 20XX March 31, 20XX + 1 May 30, 20XX + 1

Each report shall include, as applicable:

(1) Any monitoring, recordkeeping or notifications required by 40 CFR 63 Subpart DDDDD or required by Conditions E6-1 through E6-7 of this permit. However, a summary report of this data is acceptable provided there is sufficient information to enable the Technical Secretary to evaluate compliance.

(2) Identification of all instances of deviations from the following: E6-1 through E6-7. The word “deviation” (in condition E2(e)(4)) shall have the meaning as defined in a dictionary; such as, departure or divergence. If no deviations occurred, all instances of no deviation must be identified.

These reports must be certified by a responsible official consistent with Condition B4 of this permit and shall be submitted to the Nashville Central Office at the address below. In lieu of mailing a hard copy of the report, the permittee may submit an electronic copy of the report to the email address below. Each report must be submitted electronically using the subpart specific reporting form in the Compliance and Emissions Data Reporting Interface (CEDRI) that is accessed through EPA's Central Data Exchange (CDX) (www.epa.gov/cdx). However, if the reporting form specific to this subpart is not available in CEDRI at the time that the report is due, the written report must be submitted to the Technical Secretary at one of the addresses listed below:

Tennessee Division of Air Pollution Control William R. Snodgrass Tennessee Tower 312 Rosa L. Parks Avenue, 15th Floor Nashville, TN 37243

OR

[email protected]

TAPCR 1200-03-09-.02(11)(e)1.(iii)



20 RDA-1298

E3. General Permit Requirements. E3-1(MM4). [Reserved] This condition was removed by Minor Modification #4. E3-2. Records. The permittee shall retain all records required by this permit at the source location for a period of not less than five

(5) years and keep these records available for inspection by the Technical Secretary or their representative. All yearly data, including all required calculations, must be entered in the log(s) no later than thirty (30) days from the end of the year for which the data is required. All monthly data, including all required calculations, must be entered in the log(s) no later than thirty (30) days from the end of the month for which the data is required. All daily data, including all required calculations, must be entered in the log(s) no later than seven (7) days from the end of the day for which the data is required.

E3-3. Unless specified otherwise, visible emissions from this facility shall not exhibit greater than twenty percent (20%) opacity,

except for one (1) six-minute period in any one (1) hour period, and for no more than four (4) six-minute periods in any twenty-four (24) hour period. Visible emissions from this source shall be determined by EPA Method 9, as published in the current 40 CFR 60, Appendix A (six-minute average).

TAPCR 1200-03-05-.03(6) and TAPCR 1200-03-05-.01(1)

Compliance Method: The permittee shall assure compliance with the opacity standard by utilizing the opacity matrix dated June 18, 1996, and amended on September 11, 2013 that is enclosed as Attachment 2.

If the magnitude and frequency of excursions reported by the permittee in the periodic monitoring for emissions is unsatisfactory to the Technical Secretary, this permit may be reopened to impose additional opacity monitoring requirements.

E3-4. Should proof of compliance for the pollutant(s) with emission limitations placed on this permit be required, the emissions

measuring test method(s) and procedure(s) to be used are the following (or alternate method(s) approved by the Technical Secretary):

Pollutant or Parameter Testing Methodology Sulfur Dioxide EPA Method 6 as published in the current 40 CFR 60, Appendix A Particulate Matter EPA Method 5 as published in the current 40 CFR 60, Appendix A Carbon Monoxide EPA Method 10 as published in the current 40 CFR 60, Appendix A Nitrogen Oxides EPA Method 7 as published in the current 40 CFR 60, Appendix A Volatile Organic Compounds (from fuel burning sources and incinerators and incinerator destruction efficiency)

EPA Method 25A as published in the current 40 CFR 60, Appendix A

Volatile Organic Compounds (content in coatings, thinners, gasoline, etc.)

Method 24 (1 hour bake) as published in the current 40 CFR 60, Appendix A

Actual Transfer Efficiencies (except for NSPS)

An approved procedure outlined in the November 25, 1991, test protocol for the expansion.

Actual Measured Oven VOC Loading Values

An approved procedure outlined in the November 25, 1991, test protocol for the expansion.

E3-5. Unless otherwise specified, at least thirty (30) days prior to conducting any required performance test, the permittee shall

notify the Technical Secretary of the test in order to afford him/her the opportunity to have an observer present. At least sixty (60) days prior to conducting any required performance test, the permittee shall submit a test protocol to the Technical Secretary for approval.

E3-6. Routine maintenance and repair, as required to comply with the specified emission limits, shall be performed on all of the air

pollution control devices at this facility. Maintenance and repair records for each air pollution control device shall be recorded in a suitable permanent form. The use of computer-generated records is also acceptable. The records shall include a brief description of the maintenance/repair and the date(s) of the maintenance/repair.

E3-7. The final rule for the National Emission Standards for Hazardous Air Pollutants: Surface Coating of Automobiles and Light-

Duty Trucks (40 CFR Part 63, Subpart IIII) was published in the Federal Register (69 FR 22601) on April 26, 2004. This facility is subject to this regulation. The permittee submitted the initial notification as required by 40 CFR §63.3110 in a letter dated March 31, 2005.


21 RDA-1298

E3-8. The final rule for the National Emission Standards for Hazardous Air Pollutants for Surface Coating of Plastic Parts and Products (40 CFR Part 63, Subpart PPPP) was published in the Federal Register (69 FR 20967) on April 19, 2004. This facility is subject to this regulation. The permittee submitted the initial notification as required by 40 CFR §63.4510 in a letter dated March 31, 2005. Pursuant to 40 CFR §63.3082(c), the sources subject to 40 CFR Part 63, Subpart PPPP are included in the affected source subject to 40 CFR Part 63, Subpart IIII.

E3-9. The final rule for the National Emission Standards for Hazardous Air Pollutants: Surface Coating of Miscellaneous Metal

Parts and Products (40 CFR Part 63, Subpart MMMM) was published in the Federal Register (69 FR 129) on January 2, 2004. This facility is subject to this regulation. The permittee submitted the initial notification as required by 40 CFR §63.3910 in a letter dated December 17, 2004. Pursuant to 40 CFR §63.3082(c), the sources subject to 40 CFR Part 63, Subpart MMMM are included in the affected source subject to 40 CFR Part 63, Subpart IIII.

E3-10. The final rule for the National Emission Standards for Hazardous Air Pollutants: Organic Liquids Distribution (40 CFR Part

63, Subpart EEEE) was published in the Federal Register (69 FR 5038) on February 3, 2004. This facility is subject to this regulation. The permittee submitted an initial notification as required by 40 CFR §63.7545 in a letter dated November 1, 2004.

E3-11 (MM6). The final rule for the National Emission Standards for Hazardous Air Pollutants: Industrial, Commercial, and

Institutional Boilers and Process Heaters (40 CFR Part 63, Subpart DDDDD) was published in the Federal Register (80 FR 72790) on November 20, 2015. This facility is subject to this regulation. The permittee submitted an initial notification as required by 40 CFR §63.7510 in a letter dated March 27, 2013 for the three (3) natural gas boilers (Source 01).

E3-12. The permittee shall apply reasonably available control technology (RACT) to control NOx emissions from sources of

nitrogen oxides. The reasonably available control technology requirements of this rule shall not apply to any of the following: (a) A process emission source or fuel burning installation which neither emits nor has the potential to emit one ton or more

per year of nitrogen oxides before control; (b) Fuel burning equipment or a component of a process emission source which does not operate between April 1 and

October 31; or (c) An air pollution control device which is installed to effect compliance with a requirement of other chapters of Division

1200-03. TAPCR 1200-03-27-.03(1)(a) and 1200-03-27-.03(4); State Only

E3-13. The permittee is not required to file an accidental release plan pursuant to Section 112(r) of the Clean Air Act and 1200-03-32 of

TAPCR. E3-14. Identification of Responsible Official, Technical Contact, and Billing Contact

a) The application that was utilized in the preparation of this permit is dated February 6, 2014, and signed by John Harris, Director, Facilities, Environmental and Systems Engineering of the permitted facility. If this person terminates his/her employment or is assigned different duties such that he/she is no longer a Responsible Official for this facility as defined in part 1200-03-09-.02(11)(b)21 of the Tennessee Air Pollution Control Regulations, the owner or operator of this air contaminant source shall notify the Technical Secretary of the change. Said notification must be in writing and must be submitted within thirty (30) days of the change. The notification shall include the name and title of the new Responsible Official and certification of truth and accuracy. All representations, agreement to terms and conditions, and covenants made by the former Responsible Official that were used in the establishment of the permit terms and conditions will continue to be binding on the facility until such time that a revision to this permit is obtained that would change said representations, agreements, and/or covenants.

b) The application that was utilized in the preparation of this permit is dated February 6, 2014, and identifies Mike

Haverstick as the Principal Technical Contact for the permitted facility. If this person terminates his/her employment or is assigned different duties such that he/she is no longer the Principal Technical Contact for this facility, the owner or operator of this air contaminant source shall notify the Technical Secretary of the change. Said notification must be in writing and must be submitted within thirty (30) days of the change. The notification shall include the name and title of the new Principal Technical Contact and certification of truth and accuracy.

c) The application that was utilized in the preparation of this permit is dated February 6, 2014, and identifies Mike

Haverstick as the Billing Contact for the permitted facility. If this person terminates his/her employment or is assigned different duties such that he/she is no longer the Billing Contact for this facility, the owner or operator of this air contaminant source shall notify the Technical Secretary of the change. Said notification must be in writing and must be submitted within thirty (30) days of the change. The notification shall include the name and title of the new Billing Contact and certification of truth and accuracy.


22 RDA-1298

NESHAP IIII: 40 CFR Part 63, Subpart IIII - National Emission Standards for Hazardous Air Pollutants: Surface Coating of Automobiles and Light-Duty Trucks.

Conditions E4-1 through E4-8 are the NESHAP IIII requirements E4-1. The permittee is subject to the National Emission Standards for Hazardous Air Pollutants: Surface Coating of Automobiles

and Light-Duty Trucks (40 CFR Part 63, Subpart IIII). The permittee shall comply with 40 CFR Part 63, Subpart IIII by the compliance date (April 26, 2007)

40 CFR Part 63, Subpart IIII

Compliance Method: As specified in this permit section. E4-2(SM3). Combined organic HAP emissions from electrodeposition primer, primer-surfacer, topcoat, final repair, glass bonding

primer, and glass bonding adhesive operations plus all coatings and thinners, except for deadener materials, adhesive and sealer materials that are not components of glass bonding systems, and maintenance coatings (e.g., cavity wax), used in coating operations shall be limited to no more than 0.072 kg/liter (0.60 lb/gal) of coating solids deposited during each month. The permittee may comply with alternative limits in 40 CFR §63.3091(b) and 40 CFR §63.3092.

The following sources at this facility are subject to this condition:

Title V Emission Source Reference

Number Emission Source Description

75-0155-07 Paint Line 1 Frame E-Coat Line 75-0155-51 Paint Line 1 75-0155-71 Paint Line 2 Body E-Coat Line 75-0155-68 Paint Line 2 Stoneguard and Cavity Wax Coating Line 75-0155-66 Paint Line 2 Primer Coating Line 75-0155-64 Paint Line 2 Topcoat Lines and Touch Up Operations 75-0155-25 Paint Line 2 Undercoat Booth 75-0155-53 Fascia Paint Line 1 75-0155-62 Fascia Paint Line 2

75-0155-78 (part) Miscellaneous Sealers and Adhesives (Glass Bonding only) 75-0155-72 Service Parts E-Coat Line 75-0155-26 WWL Preparation Platforms (4) and Spray Booths with Ovens (2)

75-0155-104 Altima Door Adhesive Line 40 CFR §63.3091(a), §63.3091(f), §63.3120(b) and §63.3167(a) and (f) Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the combined organic

HAPs emitted from the source(s) listed above during each calendar month and maintaining a log that contains the information specified in Attachment 3. The mass fraction organic HAP for each material used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 311, EPA Method 24, manufacturer/vendor formulation data, or an alternative method approved by the Administrator. If the permittee complies with the alternative limits in 40 CFR §63.3091(b) and 40 CFR §63.3092, the permittee shall clearly state this in the log.

HAP emissions shall be calculated and maintained to demonstrate monthly compliance with the emission limit based on actual

measured transfer, capture and destruction efficiencies. Methods for measuring transfer, capture, and destruction efficiencies are to follow approved protocols (e.g., the Nissan protocol dated November 25, 1991 and/or the “Protocol for determining Daily Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck Topcoat Operations,” EPA-450/3-88-018).

The permittee shall notify the Technical Secretary in writing of their intent to conduct a performance test at least 60 calendar

days before the performance test is scheduled to begin. The permittee shall submit reports of performance test results no later than 60 days after completing the tests.

The permittee shall assure compliance with the add-on control device operating limits of 40 CFR §63.3167(a) by assuring

compliance with the add-on control device operating limits in Conditions E22-6, E24-8, E25-7, E32-10, E35-15, and E41-6. Once the capture efficiencies have been established, continuous monitoring is not required on capture devices associated with a

downdraft spray booth or from a flash-off area or bake oven associated with a downdraft spray booth. (Federal Register Vol. 69, No. 80, April 26, 2004, Page 22613, 3rd column, 2nd full paragraph)


23 RDA-1298

E4-3. Average organic HAPs emitted from facility-wide Miscellaneous Sealers and Adhesives Usage, with the exception of glass bonding, shall not exceed 0.010 lbs HAPs per lb of material used during each month.

40 CFR §63.3091(c) and 63.3151 Compliance Method: The permittee shall demonstrate initial compliance by following the procedures specified in 40 CFR

§63.3151. Following the initial compliance demonstration, the permittee shall demonstrate continuous compliance by following the procedures specified in 40 CFR §63.3152. The permittee shall assure compliance with the emission limitation by calculating the organic HAPs emitted from facility-wide Miscellaneous Sealers and Adhesives Usage, with the exception of glass bonding, during each calendar month and maintaining a log that contains the information specified in Attachment 3.

E4-4(MM5). Average organic HAPs emitted from facility-wide Deadener Materials shall not exceed 0.010 lbs HAPs per lb of

material used during each month. 40 CFR §63.3091(d), 63.3151, and 63.3152 Compliance Method: The permittee shall demonstrate initial compliance by following the procedures specified in 40 CFR

§63.3151. Following the initial compliance demonstration, the permittee shall demonstrate continuous compliance by following the procedures specified in 40 CFR §63.3152. The permittee shall assure compliance with the emission limitation by calculating the organic HAPs emitted from facility-wide Deadener Materials during each calendar month and maintaining a log that contains the information specified in Attachment 3. Alternatively, if every individual material used within a group of materials meets the emission limit for that group of materials, the permittee may demonstrate compliance with that emission limit by documenting the name of the organic HAP content of each material used during the compliance period.

E4-5. The permittee shall develop and implement a Work Practice Plan, or an alternative plan approved by the Administrator, to

minimize organic HAP emissions from the storage, mixing, and conveying of coatings, thinners, and cleaning materials used in, and waste materials generated by, all coating operations for which emission limits are established. The Work Practice Plan shall also minimize organic HAP emissions from cleaning and purging of equipment associated with all coating operations for which emission limits are established.

40 CFR §63.3094(b) and (c)

Compliance Method: The permittee shall assure compliance by developing and implementing a Work Practice Plan by April 26, 2007. The Work Practice Plan shall specify practices and procedures to ensure that, at a minimum, the elements of 40 CFR §63.3094(b) are implemented. Also, the Work Practice Plan shall, at a minimum, address each of the operations listed in 40 CFR §63.3094(c) in which the permittee uses organic-HAP containing materials or in which there is a potential for emission of organic HAP.


24 RDA-1298

E4-6. The permittee shall develop and implement a written Start-up, Shutdown, and Malfunction Plan (SSMP) that covers the following sources that have emission capture systems and add-on control devices:

Title V Emission Source Reference

Number Emission Sources with organic HAP Control Devices

75-0155-71 Paint Line 2 Body E-Coat Line 75-0155-66 Paint Line 2 Primer Coating Line 75-0155-64 Paint Line 2 Topcoat Lines and Touch Up Operations 75-0155-62 Fascia Paint Line 2 Plastics Plant Coating Lines 75-0155-51 Paint Line 1 75-0155-72 Service Parts E-Coat Line

40 CFR §63.6(e)(3), 63.10(d)(5), and 63.3100(f)

Compliance Method: The permittee shall assure compliance by developing and implementing an SSMP by April 26, 2007. The SSMP shall describe procedures for operating and maintaining the source during periods of startup, shutdown, and malfunction, and a program of corrective action for malfunctioning process and air pollution control and monitoring equipment used to comply with the emissions limit in Condition E4-2.

If a startup, shutdown, or malfunction occurs during the semiannual reporting period, and the SSMP is followed, the permittee shall submit a periodic startup, shutdown, and malfunction report. The periodic report shall summarize the actions taken to minimize emissions during such startups, shutdowns, and malfunctions. The report shall also include the number, duration, and a brief description for each type of malfunction which occurred during the reporting period and which caused or may have caused any applicable emission limitation to be exceeded. The periodic report shall be submitted with the semiannual report.

If a startup, shutdown, or malfunction occurs during the semiannual reporting period, and the SSMP is not followed, the permittee shall submit an immediate startup, shutdown, and malfunction report. The immediate report shall explain the circumstances of the event, the reasons for not following the startup, shutdown, and malfunction plan, describe all excess emissions and/or parameter monitoring exceedances which are believed to have occurred (or could have occurred in the case of malfunctions), and actions taken to minimize emissions. The immediate report shall be delivered by facsimile, telephone, or other means to the Technical Secretary within 2 working days. The permittee shall also submit a letter to the Technical Secretary within 7 working days after the end of the event, unless otherwise agreed upon with the Technical Secretary.

E4-7. Pursuant to 40 CFR §63.3165, the permittee must use the procedures and test methods in this section to determine capture

efficiency as part of the performance test required by 40 CFR §63.3160. For purposes of this subpart, a spray booth air seal is not considered a natural draft opening in a PTE or a temporary total enclosure provided the permittee demonstrates that the direction of air movement across the interface between the spray booth air seal and the spray booth is into the spray booth. For purposes of this subpart, a bake oven air seal is not considered a natural draft opening in a PTE or a temporary total enclosure provided the permittee demonstrates that the direction of air movement across the interface between the bake oven air seal and the bake oven is into the bake oven. The permittee may use lightweight strips of fabric or paper, or smoke tubes to make such demonstrations as part of showing that the capture system is a PTE or conducting a capture efficiency test using a temporary total enclosure. The permittee cannot count air flowing from a spray booth air seal into a spray booth as air flowing through a natural draft opening into a PTE or into a temporary total enclosure unless the permittee elects to treat that spray booth air seal as a natural draft opening. The permittee cannot count air flowing from a bake oven air seal into a bake oven as air flowing through a natural draft opening into a PTE or into a temporary total enclosure unless the permittee elects to treat that bake oven air seal as a natural draft opening. Pursuant to 40 CFR §63.3165(a), the permittee may assume the capture system efficiency is 100 percent if both of the conditions in paragraphs (a)(1) and (2) of this condition are met:

(1) The capture system meets the criteria in Method 204 of appendix M to 40 CFR part 51 for a Permanent Total

Enclosure (PTE) and directs all the exhaust gases from the enclosure to an add-on control device. (2) All coatings and thinners used in the coating operation are applied within the capture system, and coating solvent

flash-off and coating curing and drying occurs within the capture system. For example, this criterion is not met if parts enter the open shop environment when being moved between a spray booth and a curing oven.

40 CFR §63.3165(a)

Compliance Method: The permittee shall certify annually that the above criteria are met for each PTE.


25 RDA-1298

E4-8. The following are the criteria for a Temporary Total Enclosure (TTE) and a Permanent Total Enclosure (PTE): a. Criteria for Temporary Total Enclosure

a.1 Any Natural Draft Opening (NDO) shall be at least four equivalent opening diameters from each VOC emitting point unless otherwise specified by the Administrator.

a.2 Any exhaust point from the enclosure shall be at least four equivalent duct or hood diameters from each NDO. a.3 The total area of all NDO's shall not exceed 5 percent of the surface area of the enclosure's four walls, floor,

and ceiling. a.4 The average facial velocity (FV) of air through all NDO's shall be at least 3,600 m/hr (200 fpm). The direction

of air flow through all NDO's shall be into the enclosure. a.5 All access doors and windows whose areas are not included in section a.3 and are not included in the

calculation in section a.4 shall be closed during routine operation of the process. b. Criteria for a Permanent Total Enclosure

b.1 Same as sections a.1 and a.3 through a.5. b.2 All VOC emissions must be captured and contained for discharge through a control device

40 CFR part 51, Appendix M, Method 204

Compliance Method: The permittee shall certify annually that the above criteria are met for each PTE.


26 RDA-1298

NESHAP EEEE: 40 CFR Part 63, Subpart EEEE - National Emission Standards for Hazardous Air Pollutants: Organic Liquids Distribution (Non-Gasoline)

Conditions E5-1 through E5-3 are the NESHAP EEEE requirements E5-1. The permittee is subject to the National Emission Standards for Hazardous Air Pollutants: Organic Liquids Distribution (Non-

Gasoline) (40 CFR 63, Subpart EEEE). 40 CFR Part 63, Subpart EEEE

Compliance Method: The permittee shall comply with 40 CFR Part 63, Subpart EEEE by the compliance date (February 5, 2007).

E5-2. The permittee shall maintain a list of all storage tanks that are subject to 40 CFR Part 63, Subpart EEEE. 40 CFR §63.2343(b)

Compliance Method: The permittee shall assure compliance by maintaining a list of these storage tanks. The list shall identify each storage tank, its capacity, the organic liquid HAP, and the annual average true vapor pressure of the organic liquid HAP.

E5-3. The permittee shall submit Semiannual Compliance Reports. 40 CFR §63.2342(b)

Compliance Method: The permittee shall assure compliance by submitting the information required by 40 CFR §63.2386(c) and (d)


27 RDA-1298

NESHAP DDDDD: 40 CFR Part 63, Subpart DDDDD – National Emission Standards for Hazardous Air Pollutants: Industrial, Commercial, and Institutional Boilers and Process Heaters.

Conditions E6-1 through E6-7 are the NESHAP DDDDD requirements E6-1(MM6). The permittee is subject to the National Emission Standards for Hazardous Air Pollutants: Industrial, Commercial, and Institutional Boilers and Process Heaters (40 CFR Part 63, Subpart DDDDD). 40 CFR Part 63, Subpart DDDDD Compliance Method: The permittee shall comply with 40 CFR Part 63, Subpart DDDDD by the compliance date (January 31,

2016). E6-2(MM6). The following Boilers/Process Heaters have been identified as subject to the requirements of 40 CFR Part 63, Subpart DDDDD:

Combustion Source Location Subpart DDDDD Group Requirement Fuel Boiler 4 Boiler House >10 MMBtu/hr with O2 trim 5 year tune-up Natural Gas Boiler 5 Boiler House >10 MMBtu/hr with O2 trim 5 year tune-up Natural Gas Boiler 6 Boiler House >10 MMBtu/hr with O2 trim 5 year tune-up Natural Gas Hot Water Generator for PT

Paint Line 1 >5 and <10 MMbtu/hr without O2 trim 2 year tune-up Natural Gas

Hot Water Generator for PT

Paint Line 1 >5 and <10 MMbtu/hr without O2 trim 2 year tune-up Natural Gas

Primer HFO #5 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Primer HFO #6 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Base HFO #5 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Base HFO #6 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Topcoat Heat-up #1 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Topcoat Heat-up #2 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Topcoat Keep #3 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Topcoat Keep #4 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas Topcoat Keep #5 Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas FPL1 (Color 1) Burner Box

Fascia Paint Line 1 <5 MMBtu/hr 5 year tune-up Natural Gas

Lab 1 Parts Oven 1, #510433

Lab 1 <5 MMBtu/hr 5 year tune-up Natural Gas







Color 3 Oven Zone 1 Paint Line 2 <5 MMBtu/hr 5 year tune-up Natural Gas Color 3 Oven Zone 2 Paint Line 2 <5 MMBtu/hr 5 year tune-up Natural Gas Color 4 Oven Zone 1 Paint Line 2 <5 MMBtu/hr 5 year tune-up Natural Gas Color 4 Oven Zone 2 Paint Line 2 <5 MMBtu/hr 5 year tune-up Natural Gas Prime Burner Box Paint Line 2 <5 MMBtu/hr 5 year tune-up Natural Gas

TAPCR 1200-03-09-.03(8) E6-3 (MM6). Pursuant to 40 CFR §63.7490(b), a boiler or process heater is considered new if the permittee commences construction

of the boiler or process heater after June 4, 2010, and the permittee meets the applicability criteria at the time the permittee commences construction. Pursuant to 40 CFR §63.7495(a), for each new or reconstructed boiler or process heater, the permittee must comply with 40 CFR 63, subpart DDDDD by January 31, 2013, or upon startup of the boiler or process heater, whichever is later.

40 CFR §63.7490(b) and §63.7495(a)


28 RDA-1298

E6-4 (MM6). Pursuant to 40 CFR §63.7540(a)(11), for each boiler or process heater that has a heat input capacity of less than 10 million Btu per hour, or meets the definition of limited-use boiler or process heater in 40 CFR §63.7575, the permittee must conduct a biennial tune-up of the boiler or process heater as specified in 40 CFR §63.7540(a)(10)(i) through (a)(10)(vi), as follows, to demonstrate continuous compliance. Pursuant to 40 CFR §63.7540(a)(12), for each boiler or process heater that has a continuous oxygen trim system that maintains an optimum air to fuel ratio, or a heat input capacity of less than or equal to 5 million Btu per hour and the unit is in the units designed to burn gas 1; units designed to burn gas 2 (other); or units designed to burn light liquid subcategories, or meets the definition of limited-use boiler or process heater in 40 CFR §63.7575, the permittee must conduct a tune-up of the boiler or process heater every 5 years as specified in paragraphs (i) through (vi) of this condition to demonstrate continuous compliance. The permittee may delay the burner inspection specified in paragraph (i) of this condition until the next scheduled or unscheduled unit shutdown, but the permittee must inspect each burner at least once every 72 months. Pursuant to 40 CFR §63.7540(a)(13), if the unit is not operating on the required date for a tune-up, the tune-up must be conducted within 30 calendar days of startup.

(i) As applicable, inspect the burner, and clean or replace any components of the burner as necessary (the permittee may delay the burner inspection until the next scheduled unit shutdown). Units that produce electricity for sale may delay the burner inspection until the first outage, not to exceed 36 months from the previous inspection. At units where entry into a piece of process equipment or into a storage vessel is required to complete the tune-up inspections, inspections are required only during planned entries into the storage vessel or process equipment;

(ii) Inspect the flame pattern, as applicable, and adjust the burner as necessary to optimize the flame pattern. The adjustment should be consistent with the manufacturer’s specifications, if available;

(iii) Inspect the system controlling the air-to-fuel ratio, as applicable, and ensure that it is correctly calibrated and functioning properly (the permittee may delay the inspection until the next scheduled unit shutdown). Units that produce electricity for sale may delay the inspection until the first outage, not to exceed 36 months from the previous inspection;

(iv) Optimize total emissions of CO. This optimization should be consistent with the manufacturer’s specifications, if available, and with any NOX requirement to which the unit is subject;

(v) Measure the concentration in the effluent stream of CO in parts per million, by volume, and oxygen in volume percent, before and after the adjustments are made (measurements may be either of a dry or wet basis, as long as it is the same basis before and after the adjustments are made). Measurements may be taken using a portable CO analyzer; and

(vi) Maintain on-site and submit, if requested by the Technical Secretary, an annual report containing the information in paragraphs (vi)(A) through (C) of this condition,

(A) The concentrations of CO in the effluent stream in parts per million by volume, and oxygen in volume percent, measured at high fire or typical operating load, before and after the tune-up of the boiler or process heater;

(B) A description of any corrective actions taken as a part of the tune-up; and (C) The type and amount of fuel used over the 12 months prior to the tune-up, but only if the unit was

physically and legally capable of using more than one type of fuel during that period. Units sharing a fuel meter may estimate the fuel used by each unit.

E6-5 (MM6). Pursuant to 40 CFR §63.7550(b), for units that are subject to a requirement to conduct an annual, biennial, or 5-year

tune-up according to 40 CFR §63.7540(a)(10), (11) or (12), respectively, and not subject to emission limits or operating limits, the permittee may submit only an annual, biennial, or 5-year compliance report, as applicable, as specified in paragraphs 40 CFR §63.7550(b)(1) through (4), instead of a semiannual compliance report. Compliance reports should be submitted to the Technical Secretary as specified in Condition E2(f) of this permit. Pursuant to 40 CFR §63.7550(c)(1), if the facility is subject to the requirements of a tune-up, then the permittee must submit a compliance report with the following information:

(i) Company and Facility name and address. (ii) Process unit information, emission limitations, and operating parameter limitations.

(iii) Date of the report and beginning and ending dates of the reporting period. (iv) The total operating time during the reporting period. (v) Include the date of the most recent tune-up for each unit subject to only the requirement to conduct an annual,

biennial, or 5-year tune-up according to 40 CFR §63.7540(a)(10), (11), or (12), respectively. Include the date of the most recent burner inspection if it was not done annually, biennially, or on a 5-year period and was delayed until the next scheduled or unscheduled unit shutdown.


29 RDA-1298

E6-6 (MM6). Pursuant to 40 CFR §63.7555(a), the permittee must keep records according to paragraphs (1) and (2) of this condition.

(1) A copy of each notification and report that the permittee submitted to comply with this 40 CFR 63, subpart DDDDD, including all documentation supporting any Initial Notification or Notification of Compliance Status or semiannual compliance report that the permittee submitted, according to the requirements in 40 CFR §63.10(b)(2)(xiv).

(2) Records of performance tests, fuel analyses, or other compliance demonstrations and performance evaluations as required in 40 CFR §63.10(b)(2)(viii).

E6-7 (MM6). Pursuant to 40 CFR §63.7560, the permittee’s records must be in a form suitable and readily available for

expeditious review, according to 40 CFR §63.10(b)(1). As specified in 40 CFR §63.10(b)(1), the permittee must keep each record for 5 years following the date of each occurrence, measurement, maintenance, corrective action, report, or record. The permittee must keep each record on site, or they must be accessible from on site (for example, through a computer network), for at least 2 years after the date of each occurrence, measurement, maintenance, corrective action, report, or record, according to 40 CFR §63.10(b)(1). The permittee can keep the records off site for the remaining 3 years.


30 RDA-1298

75-0155-90 Paint Line 1 Body and Frame Pretreatment Lines

Condition E11-1 applies to source 75-0155-90.

E11-1. Volatile organic compounds (VOC) emitted from this source (75-0155-90) shall not exceed 5.3 tons per calendar month and

10.0 tons during all intervals of 12 consecutive months. TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(4); This limitation is part of a PSD netting analysis. Compliance Method: The permittee shall assure compliance with the emission limitations by calculating the total VOC

emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS) or manufacturer or vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).


31 RDA-1298

75-0155-07 Paint Line 1 Frame E-Coat Line NSPS

Conditions E12-1 through E12-5 apply to source 75-0155-07.

E12-1. Volatile organic compounds (VOC) emitted from this source (75-0155-07) shall not exceed 1.5 pounds per gallon of solids

applied. TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(5) Nonattainment NSR evaluation 10/25/80 Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E12-1 by assuring

compliance with the emission limitation in Condition E12-2. E12-2. Volatile organic compounds (VOC) emitted from this source (75-0155-07) shall not exceed 0.16 kilograms per liter of coating

solids applied (1.34 pounds per gallon of solids applied), monthly weighted average. TAPCR 1200-03-16-.34(3)(a)

Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the monthly volume weighted average mass of VOC per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. The permittee shall use the procedures in TAPCR 1200-03-16-.34(4)(c)1. to calculate emissions. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E12-3. Volatile organic compounds (VOC) emitted from this source (75-0155-07) shall not exceed 0.17 kilograms per liter of coating

solids applied (1.4 pounds per gallon of solids applied), monthly weighted average. TAPCR 1200-03-18-.11(3)(a)3 and 40 CFR §60.392(a)(1)(i) Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E12-3 by assuring

compliance with the emission limitation in Condition E12-2. E12-4. The permittee shall comply with the reporting and recordkeeping requirements specified in the compliance method below. TAPCR 1200-03-16-.34, 1200-03-18-.11, and 40 CFR §60.395 Compliance Method: The permittee shall identify, record, and submit a written report every calendar quarter (postmarked

not later than thirty (30) days after the end of the calendar quarter) of each instance in which the volume weighted average of the total mass of VOC’s emitted to the atmosphere per volume of applied coating solids is greater than the limit specified in Condition E12-2. If no such instances have occurred during a particular quarter, a report stating this shall be submitted in accordance with Condition E2.

E12-5. Volatile organic compounds (VOC) emitted from this source (75-0155-07) shall not exceed 63.0 tons during all intervals of 12

consecutive months. TAPCR 1200-03-07-.01(5); Agreement Letter Dated March 14, 2008 Compliance Method: The permittee shall assure compliance with the emission limitations by calculating the total VOC

emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).


32 RDA-1298

75-0155-89 Paint Line 2 Pretreatment Line


E21-1. Volatile organic compounds (VOC) emitted from this source (75-0155-89) shall not exceed 1.6 tons per calendar month and

9.53 tons during all intervals of 12 consecutive months. TAPCR 1200-03-07-.07(2) Compliance Method: The permittee shall assure compliance with the emission limitations by calculating the total VOC



33 RDA-1298

75-0155-71 Paint Line 2 Body E-Coat Line LAER, NSPS Thermal Oxidizer Control



consecutive months. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted

from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E22-2. Volatile organic compounds (VOC) emitted from this source (75-0155-71) shall not exceed 0.51 pounds per gallon of solids

applied (daily weighted average). TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the

daily volume weighted average mass of VOC emitted per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on VOC contents as described in Condition E22-1, established oven VOC loading values, and incinerator VOC destruction efficiency (EPA Method 25A).

E22-3. Volatile organic compounds (VOC) emitted from this source (75-0155-71) shall not exceed 0.16 kilograms per liter of solids

applied (1.33 pounds per gallon of solids applied), monthly weighted average. TAPCR 1200-03-16-.34(3)(a) Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E22-3 by assuring

compliance with the emission limitation in Condition E22-2. E22-4. Volatile organic compounds (VOC) emitted from this source (75-0155-71) shall not exceed 0.17 kilograms per liter of solids

applied (1.4 pounds per gallon of solids applied), monthly weighted average. 40 CFR §60.392(a)(1)(i) and TAPCR 1200-03-18-.11(3)(a)3. Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E22-4 by assuring

compliance with the emission limitation in Condition E22-2. E22-5. The permittee shall comply with the reporting and recordkeeping requirements specified in the compliance method below. TAPCR 1200-03-16-.34(6), 1200-03-18-.11(8)(e), and 40 CFR §60.395 Compliance Method: The permittee shall identify, record, and submit a written report every calendar quarter (postmarked

not later than thirty (30) days after the end of the calendar quarter) of each instance in which the volume weighted average of the total mass of VOC’s emitted to the atmosphere per volume of applied coating solids is greater than the limit specified in Conditions E22-2, E22-3, or E22-4. If no such instances have occurred during a particular quarter, a report stating this shall be submitted in accordance with Condition E2. Where compliance is achieved through the use of a capture system and control device, the volume weighted average after the control device should be reported.

The permittee shall continuously (i.e., a minimum of one every fifteen minutes) record the incinerator combustion temperature during coating operations for thermal incineration during coating operations. The permittee shall report in accordance with Condition E2 as follows: every three-hour period shall be reported during which the average temperature measured for the thermal incinerator(s) is more than 28°C (50°F) less than the average temperature during the most recent control device performance test at which the destruction efficiency was determined. If no such periods occur, the permittee shall submit a negative report.


34 RDA-1298

E22-6. The transfer efficiency for this source was determined to be 100% (per 40 CFR §60.393(c)(1)(i)(C) and 40 CFR §63.3161(g)) The capture efficiency for this source was determined by mass balance to be 70% (Based on PPG Data and Industry Standard). Performance testing showed the operating temperatures and destruction efficiencies as follows:

Description Operating Temperature

of Exhaust Oxidizer Destruction Efficiency

Paint Line 2 Body E-Coat Line 1,100°F 93.0% Paint Line 2 Body E-Coat Line 1,399°F 98.7%

Performance tests may be conducted to set different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The Division shall be given at least thirty (30) days advance notice before conducting such a performance test. The new values shall be incorporated into this permit by administrative permit amendment.

E22-7. Visible emissions from this source (75-0155-71) shall not exceed ten (10) percent opacity (6-minute average). Visible emissions

from this source shall be determined by EPA Method 9, as published in the current 40 CFR 60, Appendix A (6 minute average).

TAPCR 1200-03-05-.03(6)



E22-8(SM3). Hours of operation for this source shall not exceed 8,000 hours during all intervals of twelve (12) consecutive months.

TAPCR 1200-03-07-.01(5) and 1200-03-09-.01(4) PSD avoidance evaluation 5/11/1989 Compliance Method: The permittee shall demonstrate compliance with the operating limitation by maintaining a monthly

log showing the hours of operation in each month and the hours of operation in the previous twelve (12) consecutive months.


35 RDA-1298

75-0155-68 Paint Line 2 Stoneguard and Cavity Wax Coating Line LAER


E23-1(MM2). Volatile organic compounds (VOC) emitted from this source (75-0155-68) shall not exceed 44.0 tons during all

intervals of 12 consecutive months. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the emission limitations by calculating the total VOC

emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS) or manufacturer or vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E23-2. Volatile organic compounds (VOC) contents for this source (75-0155-68) shall not exceed 3.64 pounds of VOC per gallon of

Stoneguard and 3.00 pounds of VOC per gallon of cavity wax as applied, less water and less negligibly photochemically reactive materials.

TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC content limitation by calculating the monthly

volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The as-applied VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E23-3(SM3). Particulate matter (PM/PM10/PM2.5) emitted from this source (75-0155-68) shall not exceed 0.02 pounds per hour, on

daily average basis.

TAPCR 1200-03-07-.01(5), 1200-03-09-.01(4), and the significant modification applications dated April 9, 2019 and March 13, 2020 to maintain PSD avoidance (PSD Final Determination dated May 11, 1989)

Compliance Method: The permittee shall assure compliance with the emission limitation by using exhaust filters. This source shall not operate without the use of exhaust filters during normal operation. The permittee shall keep a log denoting the actual day(s) that filters were replaced.



TAPCR 1200-03-05-.03(6)



E23-5(SM3). Hours of operation for this source shall not exceed 8,000 hours during all intervals of 12 consecutive months. TAPCR 1200-03-07-.01(5),1200-03-09-.01(4), and the significant modification applications dated April 9, 2019 and March

13, 2020 to maintain PSD avoidance (PSD Final Determination dated 5/11/1989) Compliance Method: The permittee shall demonstrate compliance with the operating limitation by maintaining a monthly

log showing the hours of operation in each month and the hours of operation during each period of 12 consecutive months.


36 RDA-1298

75-0155-66 Paint Line 2 Primer Coating Line NSPS, LAER Waterwash and 9 MMBtu/hr natural gas-fired Thermal Oxidizer Control


E24-1(SM1, SM3). Particulate matter (PM/PM10) emitted from this source (75-0155-66) shall not exceed 0.90 pounds per hour,

ona daily average basis, and PM2.5 emitted from this source shall not exceed 0.63 pounds per hour, on a daily average basis.

TAPCR 1200-03-07-.01(5), 1200-03-09-.01(4), and the significant modification applications dated April 9, 2019 and March 13, 2020 to maintain PSD avoidance (PSD Final Determination dated 5/11/89)

Compliance Method: This source shall not operate without the use of the spray booth downdraft waterwash system. A daily

log shall be maintained indicating that the spray booth downdraft waterwash system was operating properly while the source was in operation.

E24-2(SM2). Volatile organic compounds (VOC) emitted from this source (75-0155-66) shall not exceed 258.2 tons during all

intervals of 12 consecutive months. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the emission limitations by calculating the total VOC


E24-3. Volatile organic compounds (VOC) emitted from this source (75-0155-66) shall not exceed the following:

9.01 pounds per gallon of solids applied for primer (daily weighted average); 12.84 pounds per gallon of solids applied for chip primer (daily weighted average); 19.01 pounds per gallon of solids applied for blackout (daily weighted average).

The permittee shall use actual transfer efficiencies. The permittee shall include the effect of oven exhaust incineration.

TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the

daily volume weighted average mass of VOC emitted per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on previous testing of actual measured transfer efficiency (based on approved protocol), measured oven VOC loading values (laboratory panel test), VOC contents as described in Condition E24-2, and incinerator VOC destruction efficiency (EPA Method 25A).

E24-4. Volatile organic compounds (VOC) emitted from the primer shall not exceed 1.40 kilograms per liter of solids applied (11.68

pounds per gallon of solids applied). The permittee shall use the transfer efficiencies stated in the EPA performance test and compliance provisions, 40 CFR 60.393, subpart MM, for primer-surfacer.

TAPCR 1200-03-16-.34(3)(b) and 40 CFR §60.392(b)

Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the monthly volume weighted average mass of VOC emitted per volume of applied coating solids after the control device and maintaining a log that contains the information specified in Attachment 3. The permittee shall use the procedures in TAPCR 1200-03-16-.34(4)(c)2. to calculate emissions.


applied (15.1 pounds per gallon of solids applied) (daily weighted average). TAPCR 1200-03-18-.11(3)(b)1 Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the

daily volume weighted average mass of VOC emitted per volume of applied coating solids after the control device and maintaining a log that contains the information specified in Attachment 3.


37 RDA-1298

E24-6. The permittee shall comply with the applicable emission limits (from TAPCR 1200-03-18-.11) for any prime coat, final repair, or primer surfacer operation by: (a) Installing and operating a capture system and a control device on that operation; (b) Determining for each day the overall emission reduction efficiency needed to demonstrate compliance. The overall

emission reduction needed is the lesser of the value calculated according to the procedure in TAPCR 1200-03-18 or 95 percent; and

(c) Demonstrating each day that the overall emission reduction efficiency achieved is greater than or equal to the overall emission reduction efficiency required.

TAPCR 1200-03-18-.11(5) E24-7. The permittee shall comply with the reporting and recordkeeping requirements specified in the compliance method below. TAPCR 1200-03-16-.34(6), 1200-03-18-.11(8)(e), and 40 CFR §60.395

Compliance Method: The permittee shall identify, record, and submit a written report every calendar quarter (postmarked not later than thirty (30) days after the end of the calendar quarter) of each instance in which the volume weighted average of the total mass of VOC’s emitted to the atmosphere per volume of applied coating solids is greater than the limit specified in Conditions E24-4 and E24-5. If no such instances have occurred during a particular quarter, a report stating this shall be submitted in accordance with Condition E2. Where compliance is achieved through the use of a capture system and control device, the volume weighted average after the control device should be reported.

The permittee shall continuously (i.e., a minimum of once every fifteen minutes) record the incinerator combustion temperature during coating operations for thermal incineration during coating operations. The permittee shall report in accordance with Condition E2 as follows: every three-hour period shall be reported during which the average temperature measured for the thermal incinerator(s) is more than 28°C (50°F) less than the average temperature during the most recent control device performance test at which the destruction efficiency was determined. If no such periods occur, the permittee shall submit a negative report.

E24-8(MM7). The transfer efficiencies for this source were determined to be as follows:

Model Prime Chip Primer Blackout Sedan 69.9% 75.32% Not in use Hatchback 76.48% 74.79% Not in use

The VOC capture efficiency has been determined to be 27.88% for the primer (per test on February 20, 2007) and 15.38% for chip primer (per test on January 15, 2013). Performance testing conducted on February 28, 2018 showed the operating temperatures and destruction efficiencies as follows:

Description Operating Temperature of Exhaust Oxidizer

Destruction Efficiency

Paint Line 2 Primer Coating Line – West (No. 1) 1,350°F 99.4%

*Paint Line 2 Primer Coating Line – East (No. 2) thermal oxidizer was removed with Minor Modification #6

Performance tests may be conducted to set different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The Division shall be given at least thirty (30) days advance notice before conducting such a performance test. Pursuant to 40 CFR §60.393 and 40 CFR §63.3160, the permittee shall conduct an initial performance test in accordance with 40 CFR §60.8(a) and 40 CFR §63.3164. Within 60 day of achieving the maximum production rate at which the facility will be operated, but no later than 180 days after initial start-up, the owner or operator shall furnish the Technical Secretary a written report of the results of the performance test. The performance test shall measure the destruction efficiency, and combustion temperature of the thermal oxidizer. The performance test shall measure the total mass of VOC per volume of applied coating solids before and after the incinerator. The performance test shall simultaneously measure the inlet and outlet concentration of VOC to determine the destruction efficiency. The performance test shall be conducted and the data reduced in accordance with the methods and procedures specified in the following regulations:

a) For VOC – Method 25A for 40 CFR Part 60, Appendix A; or an alternative method approved by the Technical Secretary.


38 RDA-1298

E24-9. Visible emissions from this source (75-0155-66) shall not exceed ten (10) percent opacity (6-minute average). Visible emissions from this source shall be determined by EPA Method 9, as published in the current 40 CFR 60, Appendix A (6 minute average).

TAPCR 1200-03-05-.03(6)



E24-10. This source (75-0155-66) is subject to 40 CFR Part 64-Compliance Assurance Monitoring (CAM) for particulate matter. The

following table summarizes the CAM requirements:

Downdraft Waterwash System Indicator Type Work practices. Measurement Approach The permittee shall maintain a log of daily inspections to document proper operation of

the waterwash system. The permittee shall conduct preventative maintenance to maintain the integrity of the waterwash system.

Indicator Range/Indicator Level An excursion is defined as a forced shutdown of coating operations due to the buildup of overspray in the coating booth.

QIP Threshold Not applicable. Performance Criteria: Data Representativeness

Not applicable.

Performance Criteria: Verification of Operational Status

Not applicable.

QA/QC Practices and Criteria Not applicable. Monitoring Frequency: Data Collection Procedures

The permittee shall maintain a daily operating log. The permittee shall maintain a copy of the manufacturer’s specifications for the operation and maintenance of the spray booth process equipment and the downdraft waterwash system. The permittee shall keep a log of routine preventative maintenance and nonroutine maintenance.

Monitoring Frequency: Averaging Period

Not applicable.

E24-11(SM3). Hours of operation for this source shall not exceed 8,000 hours during all intervals of 12 consecutive months. TAPCR 1200-03-07-.01(5), 1200-03-09-.01(4), and the significant modification applications dated April 9, 2019 and March




39 RDA-1298

75-0155-64 Paint Line 2 Topcoat Lines and Touch Up Operations NSPS, LAER Waterwash and Thermal Oxidizer Control


E25-1(SM1, SM3). Particulate matter (PM/PM10) emitted from this source (75-0155-64) shall not exceed 1.51 pounds per hour,

on a daily average basis, and PM2.5 emitted from this source shall not exceed 1.06 pounds per hour, on a daily average basis.





consecutive months for topcoats, clearcoats, and touch up paints. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted



applied (10.01 pounds per gallon of solids applied), daily weighted average, using actual transfer efficiencies. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the

daily volume weighted average mass of VOC emitted per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on previous testing of actual measured transfer efficiency (based on approved protocol), measured oven VOC loading values (laboratory panel test), VOC contents as described in Condition E25-2 and incinerator VOC destruction efficiency (EPA Method 25A).


applied (15.1 pounds per gallon of solids applied). TAPCR 1200-03-18-.11(3)(b)1 Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E25-4 by assuring

compliance with the emission limitation in Condition E25-3. E25-5. Volatile organic compounds (VOC) emitted from this source (75-0155-64) shall not exceed 1.47 kilograms per liter of solids

applied (12.26 pounds per gallon of solids applied). TAPCR 1200-03-16-.34(3)(c) and 40 CFR 60.392(c) Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E25-5 by assuring

compliance with the emission limitation in Condition E25-3.


40 RDA-1298

E25-6. The permittee shall comply with the reporting and recordkeeping requirements specified in the compliance method below. TAPCR 1200-03-16-.34(6), 1200-03-18-.11(8)(e), and 40 CFR §60.395

Compliance Method: The permittee shall identify, record, and submit a written report every calendar quarter (postmarkednot later than thirty (30) days after the end of the calendar quarter) of each instance in which the volume weighted average of the total mass of VOC’s emitted to the atmosphere per volume of applied coating solids is greater than the limit specified in Conditions E25-3, E25-4, and E25-5. If no such instances have occurred during a particular quarter, a report stating this shall be submitted in accordance with Condition E2. Where compliance is achieved through the use of a capture system and control device, the volume weighted average after the control device should be reported.

The permittee shall continuously (i.e., a minimum of one every fifteen minutes) record the incinerator combustion temperature during coating operations for thermal incineration during coating operations. The permittee shall report in accordance with Condition E2 as follows: every three-hour period shall be reported during which the average temperature measured for the thermal incinerator(s) is more than 28°C (50°F) less than the average temperature during the most recent control device performance test at which the destruction efficiency was determined. If no such periods occur, the permittee shall submit a negative report.

E25-7(MM7). The transfer efficiencies for this source were determined to be as follows:

Model Basecoat Clearcoat Sedan 55.44% 71.67% Hatchback 54.44% 71.64%

The VOC capture efficiencies have been determined to be: 3.91% for basecoat (per test on March 16, 2007) and 26.09% for clearcoat (per test on March 6, 2007). Performance testing showed the operating temperatures and destruction efficiencies as follows:

Description Oven Temperature of

Exhaust Oxidizer Destruction Efficiency

Paint Line 2 Topcoat Lines – Color 3 – West (No.1) 1,400°F 99.8% Paint Line 2 Topcoat Lines – Color 3 – West (No.1) 1,168°F 88.1% Paint Line 2 Topcoat Lines – Color 3 – West (No.1) 1,353°F 97.3% Paint Line 2 Topcoat Lines – Color 3 – East (No.2) 1400°F 99.7% Paint Line 2 Topcoat Lines – Color 3 – East (No.2) 1,147°F 83.2% Paint Line 2 Topcoat Lines – Color 3 – East (No.2) 1,349°F 98.0% Paint Line 2 Topcoat Lines – Color 4 – West (No.1) 1,396°F 99.98% Paint Line 2 Topcoat Lines – Color 4 – West (No.1) 1,199°F 95.0% Paint Line 2 Topcoat Lines – Color 4 – West (No. 1) 1,099°F 79.9% Paint Line 2 Topcoat Lines – Color 4 – West (No. 1) 1,350°F 99.6% Paint Line 2 Topcoat Lines – Color 4 – East (No.2) 1,400°F 99.2% Paint Line 2 Topcoat Lines – Color 4 – East (No.2) 1,207°F 94.2% Paint Line 2 Topcoat Lines – Color 4 – East (No.2) 1,101°F 92.3% Paint Line 2 Topcoat Lines – Color 4 – East (No. 2) 1,348°F 96.0%

Performance tests may be conducted to set different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The Division shall be given at least thirty (30) days advance notice before conducting such a performance test.



TAPCR 1200-03-05-.03(6)

Compliance Method: The permittee shall assure compliance with the opacity standard by utilizing the opacity matrix dated June 18, 1996, and amended on September 11, 2013 that is enclosed as Attachment 2. Reports and certifications shall be submitted in accordance.



41 RDA-1298

E25-9. This source (75-0155-64) is subject to 40 CFR Part 64-Compliance Assurance Monitoring (CAM) for particulate matter. The following table summarizes the CAM requirements:





Not applicable.


Not applicable.




Not applicable.





42 RDA-1298

75-0155-70 Paint Line 2 Cavity Wax Booth Exhaust Filter Control

Conditions E26-1 through 26-5 apply to source 75-0155-70.

E26-1(SM3). Particulate matter (PM/PM10/PM2.5) emitted from this source (75-0155-70) shall not exceed 0.02 pounds per hour, on a




E26-2. Volatile organic compound (VOC) contents for this source (75-0155-70) shall not exceed 3.00 pounds per gallon for cavity wax

and 3.00 pounds per gallon for blackout as applied. TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC content limitation by calculating the monthly

volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The as applied VOC content of all VOC-containing materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).



from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS) or manufacturer or vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).



TAPCR 1200-03-05-.03(6)







43 RDA-1298

75-0155-25 Paint Line 2 Undercoat Booth Exhaust Filter Control


E27-1(SM3). Particulate matter (PM/PM10/PM2.5) emitted from this source (75-0155-25) shall not exceed 0.07 pounds per hour, on a




E27-2. Volatile organic compound (VOC) content for this source (75-0155-25) shall not exceed 0.234 pounds per gallon for undercoat

as applied. TAPCR 1200-03-07-.07(2) and 1200-03-9-.01(5) Nonattainment NSR evaluation 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC content limitation by calculating the monthly

volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The as applied VOC content of all VOC-containing coatings used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).



from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS) or manufacturer or vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).



TAPCR 1200-03-05-.03(6)



E27-5. The transfer efficiency for this source was determined to be 91.15% for underbody. Performance tests may be conducted to set

different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The Division shall be given at least thirty (30) days advance notice before conducting such a performance test. The new values shall be incorporated into this permit by administrative permit amendment.





44 RDA-1298

75-0155-53 Fascia Paint Line 1 Downdraft Waterwash System, and Exhaust Filters


E31-1. Particulate matter (PM) emitted from this source (75-0155-53) shall not exceed 1.25 pounds per hour.

TAPCR 1200-03-07-.01(5) and 1200-03-09-.01(4); Application dated April 27, 2015; This limitation is part of a PSD netting analysis.

Compliance Method: The permittee shall assure compliance with the emission limitation by using control equipment and keeping records.

For the adhesion promoter spray booth and the basecoat/clearcoat spray booth, the permittee shall assure compliance with the emission limitation by using a downdraft waterwash system and keeping records. These spray booths shall not operate without the use of the downdraft waterwash system during normal operation. The permittee shall maintain a daily log indicating that the downdraft waterwash system was operating properly while the source was in operation.


consecutive months.

TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(4); This limitation is part of a PSD netting analysis.

Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3 of Permit #568333. The VOC content of all VOC-containing process materials used by this source shall be determined by using safety data sheets (SDS), EPA Method 24 or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E31-3. Volatile organic compound (VOC) contents for this source (75-0155-53) shall not exceed the following limits, daily weighted

average, as applied.

4.7 pounds per gallon for high bake colorcoat 4.3 pounds per gallon for high bake clearcoat 5.6 pounds per gallon for low bake colorcoat 5.1 pounds per gallon for low bake colorcoat (red and black) 4.5 pounds per gallon for low bake clearcoat 6.8 pounds per gallon for adhesion primers/promoters,

TAPCR 1200-03-18-.44(3)(a)2.(ii) and 1200-03-18-.44(3)(a)3.(iv)

Compliance Method: The permittee shall assure compliance with the VOC content limitation by calculating the daily volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The as-applied VOC content of all VOC-containing process materials used by this source shall be determined by using safety data sheets (SDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E31-4. Visible emissions from this source (75-0155-53) shall not exhibit greater than ten percent (10%) opacity. Visible emissions

from this source shall be determined by EPA Method 9, as published in the current 40 CFR 60, Appendix A (six-minute average).

TAPCR 1200-03-05-.01(3) and agreement letter dated June 15, 2011.




45 RDA-1298






Not applicable.


Not applicable.




Not applicable.


46 RDA-1298

75-0155-62 Fascia Paint Line 2 Waterwash and Thermal Oxidizer Control LAER


E32-1(SM3). Particulate matter (PM/PM10) emitted from this source (75-0155-62) shall not exceed 3.37 pounds per hour, on a daily

average basis, for Booth 1, 0.58 pound per hour, on a daily average basis, for Booth 2, and 15.8 tons during all intervals of 12 consecutive months. PM2.5 emissions from Booth 2 of this source shall not exceed 0.41 pounds per hour.




E32-2. Volatile organic compounds (VOC) emitted from this source (75-0155-62) shall not exceed a total of 388.8 tons during all

intervals of 12 consecutive months for all coatings. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation revised 5/11/89; and 1200-03-09-.01(4) PSD Evaluation 12/21/88 Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted


E32-3. Volatile organic compounds (VOC) emitted from this source (75-0155-62) shall not exceed 3,588.6 total pounds per day for

coatings. TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation revised 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC emissions limitation by calculating the daily VOC

emissions and maintaining a log that contains the information specified in Attachment 3. Daily VOC emissions from this source shall be based on previous testing of actual measured transfer efficiency (based on approved methods), measured oven VOC loading values (laboratory panel test), a VOC content as described in Condition E32-2, and previously tested incinerator VOC destruction efficiency (EPA Method 25A).

E32-4. Volatile organic compound (VOC) contents for this source (75-0155-62) shall not exceed 89.9 pounds per gallon of solids for

adhesion promoter, 10.9 pounds per gallon of solids for straight shades, 11.6 pounds per gallon of solids for basecoats, and 9.17 pounds per gallon of solids for clearcoats, daily weighted average, excluding the effect of the bake oven incineration.

TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(5) Nonattainment NSR evaluation revised 5/11/89 Compliance Method: The permittee shall assure compliance with the VOC coating solids limitation by calculating the daily

volume weighted average mass of VOC emitted per volume of coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on previous testing of actual measured transfer efficiency (based on approved protocol) and measured oven VOC loading values (panel test).

E32-5. Volatile organic compound (VOC) contents for this source (75-0155-62) shall not exceed the following limits, daily weighted

average, as applied.

4.7 pounds per gallon for high bake colorcoat 4.3 pounds per gallon for high bake clearcoat 5.6 pounds per gallon for low bake colorcoat 5.1 pounds per gallon for low bake colorcoat (red and black) 4.5 pounds per gallon for low bake clearcoat 6.8 pounds per gallon for adhesion primers/promoters,

TAPCR 1200-03-18-.44(3)(a)2.(ii) and 1200-03-18-.44(3)(a)3.(iv)

Compliance Method: The permittee shall assure compliance with the VOC content limitation by calculating the daily volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The as-applied VOC content of all VOC-containing process materials used by this source shall be


47 RDA-1298

determined by using safety data sheets (SDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).



TAPCR 1200-03-05-.03(6)



E32-7. All coatings shall be applied utilizing robotic electrostatic spray or an equivalent alternative technology, followed by hand

(manual) electrostatic spray or an equivalent alternative technology, as necessary for product quality. If an alternative technology is to be employed, then compliance with the equivalence requirements shall be demonstrated by the source through comparison of performance data obtained during appropriate transfer efficiency testing. Not later than 90 days after employing an equivalent alternative technology, the owner or operator shall submit an acceptable report of a transfer efficiency test which demonstrates, using accepted protocol, that the transfer efficiency is at least equivalent to that of the robotic electrostatic spray.

TAPCR 1200-03-09-.01(4) PSD evaluation 5/11/89 Compliance Method: Annual Certification of Compliance E32-8. The permittee shall continuously (i.e., a minimum of once every fifteen minutes) record the incinerator combustion temperature

during coating operations for thermal incineration during coating operations. The permittee shall report in accordance with Condition E2 as follows: every three-hour period shall be reported during which the average temperature measured for the thermal incinerator(s) is more than 28°C (50°F) less than the average temperature during a validated control device performance test at which the destruction efficiency was determined. If no such periods occur, the permittee shall submit a negative report.

TAPCR 1200-03-18-.03(5)(b)9. E32-9. The bake ovens for this operation shall each be equipped with an exhaust incinerator which, as proven by appropriate testing:

(a) Achieves a minimum VOC destruction efficiency of 95 percent; and (b) Treats all air exhausted from the bake oven.

TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation revised 5/11/89. E32-10. The permittee shall keep a list of the current transfer efficiencies for this source. The VOC capture efficiency has been determined to be as follows:

System 3 Capture Efficiency

Booth 1 - AdPro 4.91% Booth 1 - Paint 7.85% Booth 1 - Clear 12.21% Booth 2 - AdPro 4.68% Booth 2 - Paint 9.26% Booth 2 - Clear 20.75%

Performance testing showed the operating temperatures and destruction efficiencies as follows:



Fascia Paint Line 2 - Oven 1 1,351°F 98.2% Fascia Paint Line 2 - Oven 2 1,351°F 99.5%

Performance tests may be conducted to set different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The Division shall be given at least thirty (30) days advance notice before conducting destruction


48 RDA-1298

efficiency performance test. Capture efficiency and transfer efficiency performance testing may be conducted without notification and all records shall be maintained on site. The new values shall be incorporated into this permit by administrative permit amendment.






Not applicable.


Not applicable.




Not applicable.





49 RDA-1298

75-0155-51 Paint Line 1 Body E-Coat Line, Sealer and Stoneguard Line, Functional Primer Coating Lines, Topcoat Coating Lines, Touch-up, Cavity Wax and Underbody. Two Regenerative Thermal Oxidizers, Exhaust Filters, Downdraft Waterwash System. NSPS (Subpart MM), NESHAP (Subpart IIII)


E35-1 (MM5). Particulate matter (PM) emitted from this source (75-0155-51) (excluding Lab 1 Coating Test Booth) shall not exceed

1.33 pounds per hour.


Compliance Method: The permittee shall assure compliance with the emission limitation by using control equipment and keeping records.

For the Stoneguard Booth (which is part of the Sealers and Stoneguard Line) and the Cavity Wax and Underbody, the permittee shall assure compliance with the emission limitation by using exhaust filters and keeping records. These coating lines shall not operate without the use of exhaust filters during normal operation. The permittee shall keep a log denoting the actual day(s) that filters were replaced.

For the Functional Primer Coating Lines and the Topcoat Coating Lines, the permittee shall assure compliance with the emission limitation by using a downdraft waterwash system, exhaust filters, and keeping records. These coating lines shall not operate without the use of the downdraft waterwash system and exhaust filters during normal operation. The permittee shall maintain a daily log indicating that the downdraft waterwash system was operating properly while the source was in operation. The permittee shall keep a log denoting the actual day(s) that filters were replaced.


consecutive months.


Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The permittee shall clearly indicate whether the VOC emissions are controlled by an RTO or not. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24 or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

Paint Line 1 Body E-Coat Line. Conditions E35-3 and E35-4 apply to the Paint Line 1 Body E-Coat Line. E35-3(MM4). Volatile organic compounds (VOC) emitted from the Paint Line 1 Body E- Coat Line shall not exceed 0.16 kilograms

per liter of solids applied (1.34 pounds per gallon of solids applied). TAPCR 1200-03-16-.34(3)(a) Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the

monthly volume weighted average mass of VOC emitted per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on VOC contents (as described in Condition E35-2); transfer efficiency (which was determined to be 100% per 40 CFR §63.3161(g)); capture efficiency (which was determined by mass balance to be 70% based on PPG Data and Industry Standard; and VOC destruction efficiency of the Paint Line 1 regenerative thermal oxidizers (RTO’s).

E35-4(MM4). Volatile organic compounds (VOC) emitted from the Paint Line 1 Body E-Coat Line shall not exceed 0.17 kilograms

per liter of solids applied (1.4 pounds per gallon of solids applied). 40 CFR §60.392(a)(1)(i) and TAPCR 1200-03-18-.11(3)(a)3. Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E35-4 by assuring

compliance with the emission limitation in Condition E35-3.


50 RDA-1298

Paint Line 1 Functional Primer Coating Lines. Conditions E35-5 and E35-6 apply to the Paint Line 1 Functional Primer Coating Lines. E35-5(MM4). Volatile organic compounds (VOC) emitted from the guide coat operation (which is part of the Paint Line 1 Functional

Primer Coating Lines) shall not exceed 1.40 kilograms per liter of solids applied (11.69 pounds per gallon of solids applied). TAPCR 1200-03-16-.34(3)(b) and 40 CFR §60.392(b)

Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the monthly volume weighted average mass of VOC emitted per volume of applied coating solids after the control device and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on transfer efficiencies listed in 40 CFR 60, Subpart MM; measured oven VOC loading values (laboratory panel test); VOC contents as described in Condition E35-2; and VOC destruction efficiency of the Paint Line 1 regenerative thermal oxidizers.

E35-6(MM4). Volatile organic compounds (VOC) emitted from the Paint Line 1 Functional Primer Coating Lines shall not exceed

1.8 kilograms per liter of solids applied (15.1 pounds per gallon of solids applied), on any day. Alternatively, the VOC content shall not exceed 0.34 kilograms per liter (2.8 pounds per gallon) of coating, excluding water and/or exempt compounds, as applied.

TAPCR 1200-03-18-.11(3)(b)1. and 2.

Compliance Method: The permittee shall assure compliance with the VOC limitations by (one of the following):

(a) not exceeding the emission limit of 1.8 kilograms per liter of solids applied (15.1 pounds per gallon of solids applied),

on any day. The permittee shall calculate the daily volume weighted average mass of VOC emitted per volume of applied coating solids (before the control device) and maintain a daily log.

(b) not applying coatings whose VOC content (before the control device) exceeds 0.34 kilograms per liter (2.8 pounds

per gallon) of coating, excluding water and/or exempt compounds, as applied. The permittee shall maintain a monthly log of the VOC content of each coating, excluding water and/or exempt compounds, as applied.

(c) not applying coatings, during any day, whose volume weighted average VOC content (before the control device)

exceeds 0.34 kilograms per liter (2.8 pounds per gallon) of coating, excluding water and/or exempt compounds, as applied. The permittee shall calculate the daily volume weighted average VOC content, excluding water and/or exempt compounds, as applied, and maintain a daily log.

(d) installing and operating a capture system and a control device. The permittee shall determine for each day the overall

emission reduction efficiency needed to demonstrate compliance. The overall emission reduction needed is the lesser of the value calculated according to the procedure in TAPCR 1200-03-18 or 95 percent (95%). The permittee shall maintain a daily log and demonstrate each day that the overall emission reduction efficiency achieved is greater than or equal to the overall emission reduction efficiency required.

VOC emissions from Paint Line 1 Functional Primer Coating Lines shall be based on transfer efficiencies listed in 40 CFR 60, Subpart MM; measured oven VOC loading values (laboratory panel test); VOC contents as described in Condition E35-2; and VOC capture and destruction efficiency of the Paint Line 1 regenerative thermal oxidizers (RTO’s). The permittee shall maintain a log that contains the information specified in Attachment 3.

Paint Line 1 Topcoat Coating Lines and Touchup. Conditions E35-7 through E35-11 apply to the Paint Line 1 Topcoat Coating Lines and Touchup. E35-7. Particulate matter (PM) emitted from the Lab 1 Coating Test Booth shall not exceed 3.43 pounds per hour. TAPCR 1200-03-07-.04(1) and 1200-03-09-.01(4) PSD evaluation revised 6/30/83 Compliance Method: This source shall not operate without the use of the spray booth sidedraft waterwash system. A daily log

shall be maintained indicating that the spray booth downdraft waterwash system was operating within the manufacturer’s recommended operating parameters while the source was in operation.

E35-8(MM5). [Reserved] This condition was removed by Minor Modification #5. E35-9(MM5). [Reserved] This condition was removed by Minor Modification #5.


51 RDA-1298

E35-10. Volatile organic compounds (VOC) emitted from the Paint Line 1 Topcoat Coating Lines and Touch-up Booths shall not exceed 1.47 kilograms per liter of solids applied (12.28 pounds per gallon of solids applied).

TAPCR 1200-03-16-.34(3)(c) and 40 CFR 60.392(c) Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the

monthly volume weighted average mass of VOC emitted per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on transfer efficiencies listed in 40 CFR 60, Subpart MM; measured oven VOC loading values (laboratory panel test); VOC contents as described in Condition 35-2; and VOC destruction efficiency of the Paint Line 1 regenerative thermal oxidizers (RTO’s).

E35-11(MM4). Volatile organic compounds (VOC) emitted from the Paint Line 1 Topcoat Coating Lines and Touch-up Booths shall

not exceed 1.8 kilograms per liter of solids applied (15.1 pounds per gallon of solids applied), on any day. Alternatively, the VOC content shall not exceed 0.34 kilograms per liter (2.8 pounds per gallon) of coating, excluding water and/or exempt compounds, as applied.

TAPCR 1200-03-18-.11(3)(b)1. and 2.

Compliance Method: The permittee shall assure compliance with the VOC limitations by (one of the following):

(a) not exceeding the emission limit of 1.8 kilograms per liter of solids applied (15.1 pounds per gallon of solids applied),

on any day. The permittee shall calculate the daily volume weighted average mass of VOC emitted per volume of applied coating solids (before the control device) and maintain a daily log.

(b) not applying coatings whose VOC content (before the control device) exceeds 0.34 kilograms per liter (2.8 pounds

per gallon) of coating, excluding water and/or exempt compounds, as applied. The permittee shall maintain a monthly log of the VOC content of each coating, excluding water and/or exempt compounds, as applied.

(c) not applying coatings, during any day, whose volume weighted average VOC content (before the control device)

exceeds 0.34 kilograms per liter (2.8 pounds per gallon) of coating, excluding water and/or exempt compounds, as applied. The permittee shall calculate the daily volume weighted average VOC content, excluding water and/or exempt compounds, as applied, and maintain a daily log.

(d) installing and operating a capture system and a control device. The permittee shall determine for each day the overall

emission reduction efficiency needed to demonstrate compliance. The overall emission reduction needed is the lesser of the value calculated according to the procedure in TAPCR 1200-03-18 or 95 percent (95%). The permittee shall maintain a daily log and demonstrate each day that the overall emission reduction efficiency achieved is greater than or equal to the overall emission reduction efficiency required.

VOC emissions from Paint Line 1 Topcoat Coating Lines and Touch-up Booths shall be based on transfer efficiencies listed in 40 CFR 60, Subpart MM; measured oven VOC loading values (laboratory panel test); VOC contents as described in Condition E35-2; and VOC capture and destruction efficiency of the Paint Line 1 regenerative thermal oxidizers (RTO’s). The permittee shall maintain a log that contains the information specified in Attachment 3.

E35-12. The permittee shall comply with the monitoring requirements specified in the compliance method below.

TAPCR 1200-03-16-.34(5), 1200-03-18-.11(5)(b)2., and 40 CFR §60.394 Compliance Method: The permittee shall install, calibrate, maintain, and operate temperature measurement devices as prescribed below:

(a) A temperature measurement device shall be installed in the firebox. (b) Each temperature measurement device shall be installed, calibrated, and maintained according to accepted practice

and the manufacturer's specifications. The device shall have an accuracy of the greater of ±5 percent of the temperature being measured expressed in degrees Celsius or ±2.5 °C.

(c) Each temperature measurement device shall be equipped with a recording device so that a permanent record is produced.


52 RDA-1298

E35-13. The permittee shall comply with the reporting and recordkeeping requirements specified in the compliance method below. TAPCR 1200-03-16-.34(6), 1200-03-18-.11(8)(e), 40 CFR §60.395, 40 CFR §63.3167(a)

Compliance Method: The permittee shall identify, record, and submit a written report every calendar quarter (postmarked not later than thirty (30) days after the end of the calendar quarter) of each instance in which the volume weighted average of the total mass of VOC’s emitted to the atmosphere per volume of applied coating solids is greater than the limit specified in Conditions E35-3, E35-4, E35-5, E35-6, E35-10, and E35-11. If no such instances have occurred during a particular quarter, a report stating this shall be submitted in accordance with Condition E2. Where compliance is achieved through the use of a capture system and control device, the volume weighted average after the control device should be reported.

For each regenerative thermal oxidizer (RTO), the permittee shall maintain each 3-hour average temperature above the minimum temperature established during the performance test. The permittee shall continuously (i.e., a minimum of once every fifteen minutes) monitor the combustion temperature of the central retention chambers. The permittee shall record the average temperature for each 3-hour period. The permittee shall report all 3-hour average temperatures that are below the minimum temperature established during the performance test. If no such periods occur, the permittee shall submit a negative report.



TAPCR 1200-03-05-.01(3) and agreement letter dated July 7, 2010.

Compliance Method: The permittee shall assure compliance with the opacity standard by utilizing the opacity matrix dated June 18, 1996, and amended on September 11, 2013 that is enclosed as Attachment 2 of this permit.


E35-15. The transfer efficiencies for this source were determined to be: 100% for E-Coat, 65.10% for Prime, 79.52% for Basecoat, and

74.24% for Clearcoat. The VOC capture efficiency for the Clearcoat booths and Topcoat oven was determined to be 100% since there is a permanent total enclosure (PTE). Based on a panel test, the capture efficiencies for this source were determined to be: 3.38% for Basecoat and 2.05% for Prime. The VOC capture efficiency for the E-Coat oven is 70%. Performance testing showed the operating temperatures and destruction efficiencies as follows:

Description Operating Temperature of Exhaust Oxidizer Destruction Efficiency

RTO #1 1,551º F 98.1% RTO #2 1,552º F 98.1%

Performance tests may be conducted to set different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The new values shall be incorporated into this permit by administrative permit amendment.


53 RDA-1298


Downdraft Waterwash System

Indicator Type Work practices. Circulation tank water level. Measurement Approach The permittee shall conduct preventative maintenance to maintain the integrity of the

waterwash system. The water level in the circulation tank is an indicator of proper operation of the downdraft waterwash system.

Indicator Range/Indicator Level An excursion is defined as a forced shutdown of coating operations due to a low water level in the downdraft waterwash circulation tank.


Not applicable.


Not applicable.

QA/QC Practices and Criteria The permittee shall test the low level alarm annually to ensure proper operation. Monitoring Frequency: Data Collection Procedures

The permittee shall continuously monitor the water level in the downdraft waterwash circulation tank. The water level will be displayed in the paint control room. The downdraft waterwash tank level has an interlock that will shut down the painting operation on a low level alarm. The permitee shall maintain an alarm log. Any forced shutdown for a low water level alarm will be treated as an excursion of the monitoring requirements and documented accordingly. The permittee shall maintain a copy of the manufacturer’s specification for the operation and maintenance of the spray booth process equipment and the downdraft waterwash system. The permittee shall keep a log of routine preventative maintenance and non-routine maintenance.


Not applicable.

Stoneguard Process

Indicator Type Work practices. Measurement Approach The permittee shall conduct maintenance and preventative maintenance to maintain the

exhaust filter system. Indicator Range/Indicator Level An excursion is defined as a forced shutdown of coating operations due to the

buildup of overspray in the spray booth. QIP Threshold Not applicable. Performance Criteria: Data Representativeness

Not applicable.


Not applicable.


The permittee shall perform a visual inspection or a differential pressure reading across the exhaust filters on a daily basis. The permittee shall maintain a copy of the manufacturer’s specifications for the operation and maintenance of the exhaust filters. The permittee shall keep a log of required maintenance and routine preventative maintenance performed on the exhaust filter system. The permittee shall keep a log of daily inspections or differential pressure readings and the actual dates that filters were replaced.


Not applicable.


54 RDA-1298

75-0155-72 Service Parts E-Coat Line, including Battery Cases LAER, NSPS 9.0 MMBtu/hr Thermal Oxidizer Control


E41-1. Volatile Organic Compounds (VOCs) emitted from this source (75-0155-72) shall not exceed 20.0 tons during all intervals of 12

consecutive months.

TAPCR 1200-03-07-.07(2) and 1200-03-09-.01(4); This limitation is part of a PSD netting analysis. Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E41-2. Volatile Organic Compounds (VOCs) emitted from this source (75-0155-72) shall not exceed 0.51 pounds per gallon of solids

applied (monthly weighted average).

TAPCR 1200-03-09-.01(5) Nonattainment NSR evaluation 5/11/89

Compliance Method: The permittee shall assure compliance with the VOC coating solids applied limitation by calculating the monthly volume weighted average mass of VOC emitted per volume of applied coating solids and maintaining a log that contains the information specified in Attachment 3. VOC emissions from this source shall be based on the VOC content (as described in Condition E41-1); transfer efficiency (which was determined to be 100% per 40 CFR §63.3161(g)); capture efficiency (which was determined by mass balance to be 70% based on PPG Data and Industry Standard; and VOC destruction efficiency of the thermal oxidizers (EPA Method 25A).

E41-3. Volatile Organic Compounds (VOCs) emitted from this source (75-0155-72) shall not exceed 0.16 kilograms per liter of solids

applied (1.33 pounds per gallon of solids applied).

TAPCR 1200-03-16-.34(3)(a)

Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E41-3 by assuring compliance with the emission limitation in Condition E41-2.

E41-4. Volatile Organic Compounds (VOCs) emitted from this source (75-0155-72) shall not exceed 0.17 kilograms per liter of solids

applied (1.42 pounds per gallon of solids applied).

40 CFR §60.392(a)(1)(i) and TAPCR 1200-03-18-.11(3)(a)3.

Compliance Method: The permittee shall assure compliance with the emission limitation in Condition E41-4 by assuring compliance with the emission limitation in Condition E41-2.

E41-5. The permittee shall comply with the reporting and recordkeeping requirements specified in the compliance method below.

TAPCR 1200-03-16-.34(6), 1200-03-18-.11(8)(e), 40 CFR §60.395, and 40 CFR §63.3167(a)

Compliance Method: The permittee shall identify, record, and submit a written report every calendar quarter (postmarked not later than thirty (30) days after the end of the calendar quarter) of each instance in which the volume weighted average of the total mass of VOC’s emitted to the atmosphere per volume of applied coating solids is greater than the limit specified in Conditions E41-2, E41-3, and E41-4. If no such instances have occurred during a particular quarter, a report stating this shall be submitted in accordance with Condition E2. Where compliance is achieved through the use of a capture system and control device, the volume weighted average after the control device should be reported.

The permittee shall continuously (i.e., a minimum of one every fifteen minutes) record the incinerator combustion temperature during coating operations for thermal incineration during coating operations. The permittee shall report in accordance with Condition E2 of this permit as follows: every three-hour period shall be reported during which the average temperature measured for the thermal incinerator(s) is more than 28°C (50°F) less than the average temperature during the most recent control device performance test at which the destruction efficiency was determined. If no such periods occur, the permittee shall submit a negative report.

The permittee shall keep the combustion temperature set point on the thermal oxidizer no lower than 14°C (25°F) below the lower of that set point during the performance test for that thermal oxidizer and the average combustion temperature maintained during the performance test for that thermal oxidizer.


55 RDA-1298

E41-6(MM7). The transfer efficiency for this source was determined to be 100% (per 40 CFR §63.3161(g)). The capture efficiency for this source was determined by mass balance to be 70% (Based on PPG Data and Industry Standard). Performance testing conducted on March 8, 2018 showed the operating temperatures and destruction efficiencies as follows:



Service Parts E-Coat Line 1,350°F 97.6%

Performance tests may be conducted to set different operating temperatures, destruction efficiencies, capture efficiencies, and transfer efficiencies. The Division shall be given at least thirty (30) days advance notice before conducting such a performance test. The new values shall be incorporated into this permit by administrative permit amendment.



TAPCR 1200-03-05-.03(6)



E41-8(SM3). Hours of operation for this source shall not exceed 8,000 hours during all intervals of twelve (12) consecutive

months. TAPCR 1200-03-07-.01(5) and 1200-03-09-.01(4) PSD avoidance evaluation 5/11/1989 Compliance Method: The permittee shall demonstrate compliance with the operating limitation by maintaining a monthly

log showing the hours of operation in each month and the hours of operation in the previous twelve (12) consecutive months.


56 RDA-1298

75-0155-22 Miscellaneous Solvent Usage. Facility wide except 75-0155-26


E51-1. Volatile Organic Compounds (VOCs) emitted from this source (75-0155-22) shall not exceed 575.0 tons during all intervals of

12 consecutive months. TAPCR 1200-03-07-.07(2); 1200-03-07-.01(5); 1200-03-09-.01(4) PSD evaluation 12/21/88; 1200-03-09-.01(5) Nonattainment NSR evaluations 5/11/89 and 6/30/83; This limitation is part of a PSD netting analysis. Miscellaneous Solvent Usage includes Paint Line 2 Solvent Wiping, Paint Line 2 Primer Coating Line solvents, Paint Line 2 Topcoat Lines solvents and touch-up operations solvents, Fascia Paint Line 2 Plastics Plant Coating Lines solvents, Paint Line 1 Solvent Wiping, Paint Line 1 Primer Coating Line solvents, Paint Line 1 Topcoat Lines solvents and miscellaneous operations solvents, Fascia Paint Line 1 Plastics Plant Coating Lines solvents, and other solvent usage throughout the facility except for Source 75-0155-26. Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using safety data sheets (SDS), EPA Method 24 or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).


57 RDA-1298

75-0155-78 Miscellaneous Sealers and Adhesives Usage



12 consecutive months. Miscellaneous Sealers and Adhesives Usage includes Body Shop Adhesives and Sealers, Paint Line 2 Sealer Booth, Trim and Chassis Vehicle Assembly Lines, and other sealer and adhesive usage. Sealer and adhesive usage in Paint Line 1 (75-0155-51) are not included in this source.

TAPCR 1200-03-07-.07(2) Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted

from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24 or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).


58 RDA-1298

75-0155-01 Three Natural Gas-fired Boilers RACT, NSPS, NESHAP


E61-1. The maximum heat input capacity for this source (75-0155-01) shall not exceed 173,559,000 British Thermal Units per hour

(173.559 MMBtu/hr).

Compliance Method: Compliance by certification E61-2. Only natural gas shall be used as a fuel for this source.

Compliance Method: Compliance by certification E61-3. Natural gas fuel usage for this source (75-0155-01) shall not exceed 1,200 million standard cubic feet during all intervals of

twelve consecutive months. This limitation is established pursuant to the information contained in the agreement letter dated October 10, 2012 from the permittee. The permittee has requested this limit in order to avoid PSD review.

Compliance Method: The permittee shall assure compliance by maintaining the records required by Condition E61-9.


TAPCR 1200-03-06-.01(7); Agreement letter dated October 10, 2012

Compliance Method: The permittee shall assure compliance with the PM emission limitation by assuring compliance with Conditions E61-1 and E61-2. Compliance is assured based on an emission factor of 0.016 lb PM/MMBtu.

E61-5. Sulfur dioxide (SO2) emitted from this source (75-0155-01) shall not exceed 1.0 pound per hour.

TAPCR 1200-03-14-.01(3); Agreement letter dated October 10, 2012

Compliance Method: The permittee shall assure compliance with the SO2 emission limitation by assuring compliance with Conditions E61-1 and E61-2. Compliance is assured based on a Cleaver Brooks emission factor of 0.0017 lb SO2/MMBtu.

E61-6. Carbon Monoxide (CO) emitted from this source (75-0155-01) shall not exceed 50.4 tons during all intervals of twelve

consecutive months.

TAPCR 1200-03-06-.03(2)

Compliance Method: The permittee shall assure compliance with the CO emission limitation by assuring compliance with Conditions E61-1, E61-2, and E61-3. Compliance is assured based on an AP-42 emission factor of 84 lb CO/MMscf.


twelve consecutive months.

TAPCR 1200-03-06-.03(2)

Compliance Method: The permittee shall assure compliance with the VOC emission limitation by assuring compliance with Conditions E61-1, E61-2, and E61-3. Compliance is assured based on a Cleaver Brooks emission factor of 0.006 lb VOC/MMBtu.

E61-8. Nitrogen Oxides (NOX) emitted from this source (75-0155-01) shall not exceed 6.25 pounds per hour and 22.2 tons during all

intervals of twelve consecutive months.

TAPCR 1200-03-06-.03(2) and 1200-03-27-.03(1)(a)

Compliance Method: The permittee shall assure compliance with the NOx emission limitations by assuring compliance with Conditions E61-1, E61-2, and E61-3. Compliance is assured based on a Cleaver Brooks emission factor of 0.036 lb NOx/MMBtu. The permittee has specified that the three boilers are equipped with low-NOx burners and flue gas recirculation. The permittee shall not operate the three boilers unless the low-NOx burners and flue gas recirculation are fully operational. The permittee shall maintain documentation from the manufacturer that states that these features are present and provides NOx emission factors.


59 RDA-1298

E61-9. The three boilers are subject to 40 CFR Part 60 Subpart Dc. The recordkeeping requirement of 40 CFR §60.48c(g) is modified in accordance with EPA and TAPCD guidance to allow for monthly rather than daily recording of fuel combusted. The permittee shall maintain a log of the monthly fuel usage for this source. The permittee shall calculate the fuel usage during each calendar month and each interval of 12 consecutive months and maintaining a log that contains the information specified in Attachment 3.

E61-10 (MM6). This source is subject to 40 CFR 63, subpart DDDDD (National Emission Standards for Hazardous Air Pollutants

for Industrial, Commercial, and Institutional Boilers and Process Heaters). Pursuant to 40 CFR §63.7495(a), the permittee shall comply with this rule upon startup of the affected source. Compliance requirements for 40 CFR 63, subpart DDDDD can be found in Conditions E6-1 – E6-7.

E61-11(MM6). [Reserved.] This condition was removed by Minor Modification #6. E61-12 (MM6). [Reserved.] This condition was removed by Minor Modification #6. E61-13 (MM6). [Reserved.] This condition was removed by Minor Modification #6. E61-14. For fee purposes, the permittee shall calculate emissions of particulate matter (PM), sulfur dioxide (SO2), volatile organic

compounds (VOC), and nitrogen oxide (NOx). The permittee shall utilize the emission factors listed in the table below. The permittee shall maintain the following log format or an alternative format which readily provides the same required information.

Emission from July 1 to June 30 (Fee Accounting Period)

Pollutant Emission Factors Emission Factors Source

Fuel Usage (scf)

Emissions (ton/yr)

PM 0.016 lb PM/MMBtu Cleaver Brooks/AP-42 SO2 0.0017 lb SO2/MMBtu Cleaver Brooks

VOC 0.006 lb VOC/MMBtu Cleaver Brooks NOX 0.036 lb NOx/MMBtu Cleaver Brooks


60 RDA-1298

75-0155-65 Natural Gas Fuel Burning This source does not include natural gas fuel burning sources that meet the definition of an “insignificant activity” or “insignificant emissions unit.”


E62-1(SM3). Natural gas usage for this source (75-0155-65) shall not exceed 3,078.7 MMScf during all intervals of twelve

consecutive months. A sub-limit for natural gas usage for Paint Line 2, Fascia Booth 2, and Service Parts, including Sources 75-0155-62 (only Fascia Booth 2), 75-0155-64, 75-0155-66, 75-0155-68, 75-0155-70, 75-0155-71, 75-0155-25, and 75-0155-72 (Service Parts) shall not exceed 900 MMScf during all intervals of twelve (12) consecutive months. The following natural gas fuel burning units are included in this source (75-0155-65):

Natural gas fuel burning unit Heat input capacity (MMBtu/hr)

Paint Line 2 Prime 2.1 Air Supply House 35.2 Paint Line 2 Prime 2.2 Air Supply House 35.2 Paint Line 2 Color 3 Booth Air Supply House 30.8 Paint Line 2 Color 4 Booth Air Supply House 30.8 Paint Line 2 Clear 3 Booth Air Supply House 29.7 Paint Line 2 Clear 4 Booth Air Supply House 29.7 Fascia Paint Line 2 Air Supply House #1 27.5 Fascia Paint Line 2 Air Supply House #2 27.5 Paint Line 2 Air Conditioning #2 26.95 Paint Line Air Conditioning #1 26.95 Paint Line 2 Major Metal Air Supply House 21.45 Paint Line 2 Damp Sand Air Supply House 18.15 Paint Line 2 Tu-Tone/Wax Air Supply House 11.55

TAPCR 1200-03-07-.01(5) and 1200-03-09-.01(4) PSD avoidance evaluation 5/11/1989

Compliance Method: The permittee shall assure compliance with the natural gas usage limitation by maintaining a log of the main limit and sub-limit (that contains the information specified in Attachment 3) of the natural gas usage for each calendar month and during each interval of twelve consecutive calendar months. For purposes of this condition, the permittee may use the facility-wide natural gas usage, which includes insignificant sources, to determine the monthly fuel usage. If fuel usage from insignificant sources is included, the permittee shall clearly state this in the log.

E62-2. Only natural gas shall be used as a fuel for this source (75-0155-65).

Compliance Method: Annual certification of compliance. E62-3(SM3). Particulate matter (PM) emitted from this source (75-0155-65) shall not exceed 8.01 pounds per hour, on a daily

average basis. Particulate matter (PM/PM10/PM2.5) emitted from Paint Line 2, Fascia Booth 2, and Service Parts, including Sources 75-0155-62 (only Fascia Booth 2), 75-0155-64, 75-0155-66, 75-0155-68, 75-0155-70, 75-0155-71, 75-0155-25, and 75-0155-72 (Service Parts) shall not exceed 0.86 tons per year.

TAPCR 1200-03-26-.02(9)(g)1., the agreement letter dated August 1, 2007, TAPCR 1200-03-09-.01(4), and the significant modification applications dated April 9, 2019 and March 13, 2020 to maintain PSD avoidance (PSD Final Determination dated 5/11/1989)

Compliance Method: Compliance with the source emission limitation is based on an emission factor of 7.6 pounds of TSP per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998). Compliance with the sub-limit for Paint Line 2, Fascia Booth 2, and Service Parts is based on an emission factor of 1.9 pounds of filterable PM per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998).

E62-4. Sulfur dioxide (SO2) emitted from this source (75-0155-65) shall not exceed 0.42 pounds per hour. TAPCR 1200-03-26-.02(9)(g)1.; Agreement letter dated August 1, 2007 Compliance Method: Compliance with this emission limitation is based on an emission factor of 0.6 pounds of sulfur dioxide

per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998).


61 RDA-1298

E62-5. Nitrogen oxides (NOx) emitted from this source (75-0155-65) shall not exceed 35.1 pounds per hour and 153.9 tons during all intervals of twelve consecutive months.

TAPCR 1200-03-06-.03(2) Compliance Method: Compliance with the hourly emission limitation is based on an emission factor of 100 pounds of nitrogen

oxides per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998). The permittee shall assure compliance with the annual emission limitation by calculating the NOx emissions during each calendar month and each interval of twelve consecutive calendar months and maintaining a log that contains the information specified in Attachment 3.

E62-6. Carbon monoxide (CO) emitted from this source (75-0155-65) shall not exceed 29.5 pounds per hour and 129.3 tons during all

intervals of twelve consecutive months. TAPCR 1200-03-06-.03(2) Compliance Method: Compliance with the hourly emission limitation is based on an emission factor of 84 pounds of carbon

monoxide per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998). The permittee shall assure compliance with the annual emission limitation by calculating the CO emissions during each calendar month and each interval of twelve consecutive calendar months and maintaining a log that contains the information specified in Attachment 3.

E62-7. Volatile organic compounds (VOC) emitted from this source (75-0155-65) shall not exceed 1.93 pounds per hour and 8.5 tons

during all intervals of twelve consecutive months. TAPCR 1200-03-06-.03(2) Compliance Method: Compliance with the hourly emission limitation is based on an emission factor of 5.5 pounds of VOC

per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998). The permittee shall assure compliance with the annual emission limitation by calculating the VOC emissions during each calendar month and each interval of twelve consecutive calendar months and maintaining a log that contains the information specified in Attachment 3.


from this source shall be determined by EPA Method 9, as published in the current 40 CFR 60, Appendix A (6-minute average).

TAPCR 1200-03-05-.03(6)

Compliance Method: The permittee shall assure compliance with the opacity standard by utilizing the opacity matrix dated June 18, 1996 and amended on September 11, 2013 that is enclosed as Attachment 2.


E62-9. This condition is for fee purposes only and shall not be used to determine compliance with Conditions E62-1 through E62-8.

The permittee shall maintain a log (that contains the information specified in Attachment 3) of the monthly and yearly (from July 1 to June 30) fuel usage and emissions for this source. The permittee shall calculate the monthly and yearly (from July 1 to June 30) emissions of particulate matter (PM), sulfur dioxide (SO2), volatile organic compounds (VOC), and nitrogen oxides (NOx). For purposes of this condition, the permittee may use the facility-wide natural gas usage, which includes insignificant sources, to determine the monthly fuel usage. If insignificant sources are included, the permittee shall clearly state this in the log.

TAPCR 1200-03-26-.02(9); State Only Requirement


62 RDA-1298

75-0155-61 Paint Strip House Packed Bed Scrubber with Mist Eliminator


E64-1. Particulate matter emitted from this source (75-0155-61) shall not exceed 2.02 pounds per hour. TAPCR 1200-03-07-.01(5); Agreement letter dated August 22, 2003. Compliance Method: This source shall not operate without the use of exhaust scrubber control. Preventive maintenance shall

be performed on the exhaust scrubber. Appropriate maintenance logs including dates when preventive maintenance was performed and what preventive maintenance and/or repairs were done shall be kept to confirm compliance with this requirement.

E64-2. Volatile organic compounds (VOC) emitted from this source (75-0155-61) shall not exceed 15.0 tons during any period of 12

consecutive months. TAPCR 1200-03-07-.07(2) Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted

from this source during each calendar month and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS) or manufacturer or vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E64-3. The permittee shall utilize all reasonable techniques for preventing evaporation of VOC’s during handling, storage, use and

disposal of VOC-containing materials; this level of control is considered to be “minimum reasonably attainable emissions.” Compliance with “minimum reasonably attainable emissions” shall be considered to be achieved when the following procedures are utilized:

(a) No open containers shall be used for the storage or disposal of materials impregnated with VOC that are used for surface preparation, cleanup, coating removal, or facility or equipment cleaning or maintenance.

(b) No open containers shall be used for the storage of spent or fresh VOC to be used for surface preparation, cleanup, coating removal, or facility or equipment cleaning or maintenance except as otherwise provided for in TAPCR 1200-03-18-.06, such as in TAPCR 1200-03-18-.06(3)(d).

(c) No VOC shall be used for the cleanup of tools and process equipment, such as spray equipment, unless equipment is used to collect the cleaning compounds and to reasonably minimize their evaporation to the atmosphere.

(d) Use of all reasonable techniques for controlling evaporation during handling, storage, use, and disposal of VOC and materials containing VOC listed in Condition E64-2.

TAPCR 1200-03-18-.06 Compliance Method: Annual certification of compliance.


63 RDA-1298

75-0155-95 Frame Welding Process. Consisting of Lines A, B, C (long wheel added) and Associated Sub-Assembly Operations. Six (6) Cartridge Dust/Fume Collectors on Lines A and B. Line C does not have a control device.


E65-1. Particulate matter (TSP) emitted from this source (75-0155-95) shall not exceed 1.0 pound per hour (lb/hr). TAPCR 1200-03-07-.01(5); Agreement letter dated July 17, 2003.

Compliance Method: Compliance with this emission limitation shall be assured by maintaining minimum pressure drops as follows:

Dust Collector Pressure drop (inches of water)

1 0.7 2 0.7 3 0.7 4 0.7 5 0.7 6 0.7

The pressure drop for each dust collector shall be recorded once daily when the source is in operation. The days when the source does not operate shall be noted.

For lower pressure drop reading(s) resulting from replacement of filters, the permittee shall record the deviation(s) as such in their daily records. Due allowance will be made for lower pressure drop reading(s) which follow replacement of filters provided the permittee establishes to the satisfaction of the Technical Secretary that these lower readings resulted from the replacement of filters.

The source(s) controlled by the air pollution control device(s) shall not operate unless the control device(s) is in operation. In the event a malfunction/failure of a control device(s) occurs, the operation of the process(es) controlled by the control device(s) shall be regulated by the provisions of Chapter 1200-03-20 of the Tennessee Air Pollution Control Regulations. Line C (Long Wheel Base Sub-Assembly Line) is not required to have a control device in operation.


64 RDA-1298

75-0155-26 WWL Preparation Platforms (4) and Spray Booths with Ovens (2) and Underbody Coating Operation BACT, Exhaust Filter Control Address: 626 Enon Springs Rd, Smyrna (Former ESR 75-0209-01)


E66-1. Volatile organic compound (VOC) emitted from this source (75-0155-26) shall not exceed 8.4 tons during all intervals of 12

consecutive months and the VOC content shall not exceed the following:

Source ID Material VOC Content lb VOC/gallon (as applied)

Two Spray Booths Coating 5.8 Two Spray Booths Clean-up solvent 6.5

Four prep platforms Coating 6.5 Four prep platforms Clean-up solvent 6.5

TAPCR 1200-03-09-.01(5)(b)2.(ii)

Compliance Method: The permittee shall assure compliance with the annual VOC emission limitation by calculating the total

VOC emitted from this source during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3. The permittee shall assure compliance with the VOC content limitation by calculating the monthly volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using safety data sheets (SDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E66-2. Particulate matter (PM) emitted from this source (75-0155-26) shall not exceed 2.0 pounds per hour. TAPCR 1200-03-07-.01(5)

Compliance Method: The permittee shall assure compliance with the emission limitation by using exhaust filters and keeping records. This source shall not operate without the use of exhaust filters during normal operation. The permittee shall keep a log denoting the actual day(s) that filters were replaced.

E66-3. Clean-up solvents must be kept in self-closing containers. TAPCR 1200-03-09-.01(5)(b)2.(ii) Compliance Method: Annual certification of compliance. E66-4. This source shall use high-volume low-pressure (HVLP) spray coating devices at both paint booths at any time these spray

booths are in operation. TAPCR 1200-03-09-.01(5)(b)2.(ii) Compliance Method: Annual certification of compliance. E66-5. The permittee shall not use coatings that have a VOC content in excess of the following limits, expressed as pounds of VOC

per gallon of coating, as applied, less water and exempt compounds.

Coating VOC lb/gal Surface cleaner 1.7 Pretreatment wash primer 6.5 Precoat 5.5 Prime sealer 4.6 Primer/primer surface 4.8 Topcoat 5.2 Metallic/iridescent topcoat 5.2 Extreme performance 6.2 Specialty coating 7.0

The application of specialty coatings, except safety related coatings, shall not exceed 10% of all coatings applied, on a

weekly basis.


65 RDA-1298

TAPCR 1200-03-18-.45(4)(a) and (d) Compliance Method: The permittee shall assure compliance with the emission limitations by keeping records. The permittee

shall maintain a current list of all coatings, solvents, reducers, additives, and any other VOC containing material in use at this source. This list shall include the following information: (1) name and appropriate identification of coating, catalyst, hardener, reducer, etc. used; (2) mix ratio of components used; and (3) VOC content of coatings, as applied, less water and exempt solvents, in pounds per gallon. The permittee shall maintain daily records that shall include the following information: (1) identification of applied coatings and (2) quantity of each coating applied. If applicable, the VOC content shall be calculated pursuant to TAPCR 1200-03-18-.45(4)(e). The VOC content of all VOC-containing process materials used by this source shall be determined by using material safety data sheets (MSDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E66-6. The VOC content of the underbody material shall not exceed 3.5 pounds per gallon, as applied TAPCR 1200-03-18-.20(3)(b)5.

Compliance Method: The permittee shall assure compliance with the VOC content limitation by calculating the daily volume weighted average mass of VOC per volume of caoting as applied and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process material used by this source shall be determined by using safety data sheets (SDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly lists the VOC content by weight (pounds per gallon or weight percent).


66 RDA-1298

75-0155-83 Gasoline Dispensing Stage I Vapor Recovery or Onboard Vapor Recovery (ORVR) for all tanks with a monthly throughput of > 10,000 gallons per month.


E67-1. The permittee shall comply with the following requirements:

1. All gasoline storage vessels >250 gallons at gasoline dispensing facilities shall be loaded by submerged fill; 2. All vapor lines on the storage vessel shall be equipped with closures that automatically seal upon disconnect; 3. A vapor balance system shall be designed and installed such that, with a vapor-tight line from the gasoline storage tank

to the gasoline tank truck, the back pressure in a gasoline tank truck unloading gasoline does not exceed 450 millimeters (mm) (18 inches [in]) of water pressure or 150 mm (5.9 in) of water vacuum;

4. If a gauging well separate from the fill tube is used for manual measurement, it shall be provided with a submerged drop tube that extends to within 150 mm (5.9 in) of the gasoline storage vessel bottom; and

5. Liquid fill connections for all systems shall be equipped with vapor-tight caps. TAPCR 1200-03-07-.07(2)

Compliance Method: Annual certification of compliance. E67-2(MM5). [Reserved] This condition was removed by Minor Modification #5. E67-3(MM5). [Reserved] This condition was removed by Minor Modification #5. E67-4(MM5). [Reserved] This condition was removed by Minor Modification #5. E67-5(MM5). [Reserved] This condition was removed by Minor Modification #5. E67-6(MM5). [Reserved] This condition was removed by Minor Modification #5. E67-7(MM5). The permittee shall report each occurrence of excess emissions to the Technical Secretary within 30 calendar days of

becoming aware of such occurrence. Excess emissions shall mean any emissions caused by a deficiency in meeting the standards described in Condition E67-1.

TAPCR 1200-03-18-.04(2) Compliance Method: Annual certification of compliance.


67 RDA-1298

75-0155-97 Shot Blasting Operation Consisting of Two (2) Shot Blast Units. Cartridge Filter Control


E68-1. Particulate matter (PM) emitted from this source (75-0155-97) shall not exceed 0.5 pounds per hour (lb/hr). TAPCR 1200-03-07-.01(5); Agreement letter dated March 21, 2005.

Compliance Method: The permittee shall assure compliance with the particulate matter emission limit by maintaining the pressure drop across the cartridge filter at or above 0.5 inches of water. The pressure drop for the cartridge filter shall be recorded once daily when the source is in operation. Days when the source is not operating shall be noted. For lower pressure drop reading(s) resulting from replacement of the cartridge filter, the permittee shall record the deviation(s) as such in their daily records. Due allowance will be made for lower pressure drop reading(s) which follow replacement of the cartridge filter provided the permittee establishes to the satisfaction of the Technical Secretary that these lower readings resulted from the replacement of the cartridge filter.



Cartridge Filter System Indicator Type Differential Pressure Readings and Work Practices. Measurement Approach The permittee shall keep a log of daily differential pressure readings across the filters.

The permittee shall conduct preventative maintenance and maintenance to maintain the cartridge filter system.

Indicator Range/Indicator Level The permittee shall maintain the differential pressure at or above the value stated in Condition E68-1. An excursion is defined as a force shutdown of blasting operations due to the decrease in pressure drop indicative of filter failure.


The pressure drop across the baghouse is measured at the baghouse inlet and exhaust.


Not applicable.

QA/QC Practices and Criteria Pressure gauge calibrated annually. Monitoring Frequency: Data Collection Procedures

The permittee shall maintain a log of the daily differential pressure reading across the filters. The permittee shall maintain a copy of the manufacturer’s specifications for the operation and maintenance of the cartridge filters. The permittee shall keep logs as follows: a log of daily differential pressure readings, a log of routine preventative maintenance and nonroutine maintenance performed on the cartridge filter system.


Not applicable.


68 RDA-1298

75-0155-54 Shot Blaster for Paint Line 1 Dust Collector Control

Condition E69-1 through E69-3 apply to source 75-0155-54.


TAPCR 1200-03-07-.01(5); agreement letter dated December 14, 2012

Compliance Method: The permittee shall assure compliance with the particulate matter emission limit by maintaining the pressure drop across the baghouse at or above 0.4 inches of water. The pressure drop for the baghouse shall be recorded once daily when the source is in operation. Days when the source is not operating shall be noted. For lower pressure drop reading(s) resulting from replacement of bags, the permittee shall record the deviation(s) as such in their daily records. Due allowance will be made for lower pressure drop reading(s) which follow replacement of bags provided the permittee establishes to the satisfaction of the Technical Secretary that these lower readings resulted from the replacement of bags.



TAPCR 1200-03-05-.01(3) and agreement letter dated December 14, 2012.





Cartridge Filter System Indicator Type Differential Pressure Readings and Work Practices. Measurement Approach The permittee shall keep a log of daily differential pressure readings across the filters.

The permittee shall conduct preventative maintenance and maintenance to maintain the cartridge filter system.

Indicator Range/Indicator Level The permittee shall maintain the differential pressure at or above the value stated in Condition E69-1. An excursion is defined as a force shutdown of blasting operations due to the decrease in pressure drop indicative of filter failure.


The pressure drop across the baghouse is measured at the baghouse inlet and exhaust.


Not applicable.

QA/QC Practices and Criteria Pressure gauge calibrated annually. Monitoring Frequency: Data Collection Procedures

The permittee shall maintain a log of the daily differential pressure reading across the filters. The permittee shall maintain a copy of the manufacturer’s specifications for the operation and maintenance of the cartridge filters. The permittee shall keep logs as follows: a log of daily differential pressure readings, a log of routine preventative maintenance and nonroutine maintenance performed on the cartridge filter system.


Not applicable.


69 RDA-1298

75-0155-80 Windshield Wiper Fluid Operation This operation consists of one methanol tank. No pollution control equipment


E70-1. Volatile Organic Compounds (VOCs) emitted from this source (75-0155-80) shall not exceed 1.0 ton during all intervals of

twelve consecutive months.

TAPCR 1200-03-07-.07(2)

Compliance Method: The potential to emit VOC’s from this source is less than five tons per year. In accordance with TAPCR 1200-03-9-.04(5)(c)3. and by annual certification of compliance, the permittee shall be considered to meet the monitoring and related recordkeeping and reporting requirements of TAPCR 1200-03-9-.02(11)(e)3.(i). The permittee shall submit annually a compliance certification for VOC from this source.

E70-2. This source is subject to the National Emission Standards for Hazardous Air Pollutants: Organic Liquids Distribution (Non-

Gasoline) (40 CFR 63, Subpart EEEE). 40 CFR Part 63, Subpart EEEE

Compliance Method: The permittee shall comply with Conditions E5-1, E5-2, and E5-3.


70 RDA-1298

75-0155-52 Natural Gas Fuel Burning Sources This source includes the natural gas fuel burning sources in the Paint Line 1 and Fascia Paint Line 1. NESHAP (subpart DDDDD)


E71-1(MM5). This source (75-0155-52) consists of the natural gas fuel burning units listed below. This source includes the natural

gas fuel burning units that are permittable units and those units that would otherwise be classified as an “insignificant activity” or “insignificant emission unit”.

Registration Number Paint Line 1 Combustion Equipment

NOx Emission

Limit (lb/MMscf)

Furnace Type

Applicable to NESHAP?

Maximum Rated Heat

Input (MMBtu/hr)

SO11-S4-INS33 Primer HFO #5 60 Indirect Yes 2.5 SO11-S4-INS34 Primer HFO #6 60 Indirect Yes 2.5 SO11-S4-INS35 Primer HFO #6 60 Indirect Yes 2.5 SO11-S4-INS36 Base HFO #6 60 Indirect Yes 2.5 SO11-S4-INS37 Topcoat Heat-up #1 60 Indirect Yes 3.5 SO11-S4-INS38 Topcoat Heat-up #2 60 Indirect Yes 2.5 SO11-S4-INS39 Topcoat Keep #3 60 Indirect Yes 2.5 SO11-S4-INS40 Topcoat Keep #4 60 Indirect Yes 1.35 SO11-S4-INS41 Topcoat Keep #5 60 Indirect Yes 1.5 SO11-S4-INS42 Topcoat Fresh Air 60 Direct No - Direct Fired 3.5 SO11-S4-INS43 E-coat Heat Up #2 60 Direct No - Direct Fired 1.35 SO11-S4-INS44 E-Coat Keep #3 60 Direct No - Direct Fired 1.35 SO11-S4-INS45 Sealer Heat-Up #2 60 Direct No - Direct Fired 1.35 SO11-S4-INS46 E-Coat Heat Up #1 60 Direct No - Direct Fired 2.5 SO11-S4-INS47 E-Coat Keep #4 60 Direct No - Direct Fired 2.5 SO11-S4-INS48 E-coat Fresh Air 60 Direct No - Direct Fired 6.5 SO11-S4-INS49 Sealer Keep #3 60 Direct No - Direct Fired 2.5 SO11-S4-INS50 E-coat Pre-Heat 60 Direct No - Direct Fired 3.5 SO11-S4-INS51 Sealer Heat-Up #1 60 Direct No - Direct Fired 3.5 SO11-S4-INS52 Hot Water Generator for PT 60 Indirect Yes 9 SO11-S4-INS53 Hot Water Generator for ASH 60 Indirect Yes 9 SO11-S4-INS54 HVAC ASH #1 100 Direct No - Direct Fired 9.547 SO11-S4-INS55 Clean Room & Paint Mix ASH 100 Direct No - Direct Fired 5.346 SO11-S4-INS56 HVAC ASH #2 100 Direct No - Direct Fired 9.547 SO11-S4-INS57 Topcoat #5 Fresh ASH 100 Direct No - Direct Fired 4.93 SO11-S4-INS58 Topcoat #6 Freash ASH 100 Direct No - Direct Fired 4.93 SO11-S4-INS59 RTO #1 Booth - Round Duct 60 Direct No - Direct Fired 8.1 SO11-S4-INS60 RTO #2 Oven - Square Duct 60 Direct No - Direct Fired 8.1 SO11-S4-SGN01 Working Area ASH 100 Direct No - Direct Fired 16.936


71 RDA-1298

E71-1. (continued)

Registration Number

Fascia Paint Line 1 Combustion Equipment

NOx Emission

Limit (lb/MMscf)

Furnace Type

Applicable to NESHAP?

Maximum Rated Heat

Input (MMBtu/hr)

SO11-S5-SGN2 Fascia Paint Line 1 P1 Air House 100 Direct No - Direct Fired 14.6 SO11-S5-SGN3 Fascia Paint Line 1 P2 Air House 100 Direct No - Direct Fired 14.6 SO11-S5-SGN4 Fascia Paint Line 1 P3 Air House 100 Direct No - Direct Fired 14.6 SO11-S5-SGN5 Fascia Paint Line 1 P4 Air House 100 Direct No - Direct Fired 14.6 SO11-S5-SGN6 Fascia Paint Line 1 P5 Air House 100 Direct No - Direct Fired 14.6 SO11-S5-SGN7 Fascia Paint Line 1 ASH - C2 ASH P1 100 Direct No - Direct Fired 14.6 SO11-S5-SGN8 Fascia Paint Line 1 ASH - C2 ASH P2 100 Direct No - Direct Fired 14.6 SO11-S5-SGN9 Fascia Paint Line 1 ASH - C2 ASH P3 100 Direct No - Direct Fired 14.6 SO11-S5-SGN10 Fascia Paint Line 1 ASH - C2 ASH P4 100 Direct No - Direct Fired 14.6 SO11-S5-SGN11 Fascia Paint Line 1 ASH - C2 ASH P5 100 Direct No - Direct Fired 14.6 SO11-S5-SGN12 Fascia Paint Line 1 ASH - Prime ASH P1 100 Direct No - Direct Fired 14.6 SO11-S5-SGN13 Fascia Paint Line 1 ASH - Prime ASH P2 100 Direct No - Direct Fired 14.6 SO11-S5-SGN14 Fascia Paint Line 1 ASH - Prime ASH P3 100 Direct No - Direct Fired 14.6 SO11-S5-SGN15 Fascia Paint Line 1 ASH - Prime ASH P4 100 Direct No - Direct Fired 14.6 SO11-S5-INS63 Fascia Paint Line 1 Oven Burner Box 60 Indirect Yes 5.0 SO11-S5-INS64 Fascia Paint Line 1 Oven 60 Direct No - Direct Fired 4.0 E71-2. Only natural gas shall be used as a fuel for this source (75-0155-52).

Compliance Method: Annual certification of compliance. E71-3. Natural gas usage for this source (75-0155-52) shall not exceed 800,000,000 standard cubic feet (800 MMscf) during all

intervals of 12 consecutive months. The 12-consecutive month period begins when this permit is issued and does not include the months prior to permit issuance.

Compliance Method: The permittee shall assure compliance with this limitation by maintaining a log of the monthly natural gas usage and calculating the natural gas usage during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3.

E71-4. Particulate matter emitted from this source (75-0155-52) shall not exceed 3.04 tons during all intervals of 12 consecutive

months. The 12-consecutive month period begins when this permit is issued and does not include the months prior to permit issuance.

TAPCR 1200-03-06-.01(7); Application dated July 2, 2013, and 1200-03-09-.01(4); This limitation is part of a PSD netting analysis.

Compliance Method: The permittee shall assure compliance with this emission limitation by assuring compliance with Condition E71-3. Compliance with this emission limitation is based on an emission factor of 7.6 pounds of PM per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998).

E71-5. Sulfur dioxide (SO2) emitted from this source (75-0155-52) shall not exceed 0.24 tons during all intervals of 12 consecutive

months. The 12-consecutive month period begins when this permit is issued and does not include the months prior to permit issuance.

TAPCR 1200-03-14-.01(3); Application dated July 2, 2013.

Compliance Method: The permittee shall assure compliance with this emission limitation by assuring compliance with Condition E71-3. Compliance with this emission limitation is based on an emission factor of 0.6 pounds of sulfur dioxide per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998).


72 RDA-1298

E71-6. Nitrogen oxides (NOx) emitted from this source (75-0155-52) shall not exceed 34.0 tons during all intervals of 12 consecutive months. The 12-consecutive month period begins when this permit is issued and does not include the months prior to permit issuance.

TAPCR 1200-03-06-.01(7); Application dated July 2, 2013 and 1200-03-09-.01(4); This limitation is part of a PSD netting analysis.

Compliance Method: The permittee shall assure compliance with this emission limitation by assuring compliance with Condition E71-3, keeping records, and calculating NOx emissions. Compliance with this emission limitation is based on an emission factor of 100 pounds of nitrogen oxides per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998) and an emission factor of 60 pounds of nitrogen oxides per million cubic feet of natural gas for units using lower-NOx technology. The permittee shall maintain a log of the total monthly natural gas usage, monthly natural gas usage from units using lower-NOx technology, and monthly natural gas usage from other units (not using lower-NOx technology). The permittee shall calculate the total monthly NOx emissions, monthly NOx emissions from units using lower-NOx technology, and monthly NOx emissions from other units (not using lower-NOx technology). The permittee shall calculate the total NOx emissions during each calendar month and each interval of 12 consecutive calendar months and maintaining a log that contains the information specified in Attachment 3.

E71-7. Nitrogen Oxides (NOx) emitted from this source (75-0155-52) shall not exceed the limits (in lb/MMscf) listed in Condition

E71-1.

TAPCR 1200-03-06-.03(2) and 1200-03-27-.03(1)(a)

Compliance Method: The permittee shall maintain documentation from the manufacturer that states the NOx emission rate (in pounds NOx per million cubic feet of natural gas) for each fuel burning unit listed in Condition E71-1.

E71-8. Carbon monoxide (CO) emitted from this source (75-0155-52) shall not exceed 33.6 tons during all intervals of 12

consecutive months. The 12-consecutive month period begins when this permit is issued and does not include the months prior to permit issuance.

TAPCR 1200-03-06-.01(7); Application dated July 2, 2013.

Compliance Method: The permittee shall assure compliance with this emission limitation by assuring compliance with Condition E71-3. Compliance with this emission limitation is based on an emission factor of 84 pounds of carbon monoxide per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998).


consecutive months. The 12-consecutive month period begins when this permit is issued and does not include the months prior to permit issuance.

TAPCR 1200-03-06-.01(7); Application dated July 2, 2013 and 1200-03-09-.01(4); This limitation is part of a PSD netting analysis.

Compliance Method: The permittee shall assure compliance with this emission limitation by assuring compliance with Condition E71-3. Compliance with this emission limitation is based on an emission factor of 5.5 pounds of VOC per million cubic feet of natural gas (EPA AP-42, Fifth Edition, Section 1.4, July 1998).

E71-10 (MM6). This source is subject to 40 CFR 63, subpart DDDDD (National Emission Standards for Hazardous Air Pollutants

for Industrial, Commercial, and Institutional Boilers and Process Heaters). Pursuant to 40 CFR §63.7495(a), the permittee shall comply with this rule upon startup of the affected source. Compliance requirements for 40 CFR 63, subpart DDDDD can be found in Conditions E6-1 – E6-7.

E71-11 (MM6). [Reserved] This condition was removed by Minor Modification #6. E71-12 (MM6). [Reserved] This condition was removed by Minor Modification #6. E71-13 (MM6). [Reserved] This condition was removed by Minor Modification #6. E71-14 (MM6). [Reserved] This condition was removed by Minor Modification #6.


73 RDA-1298

E71-15. For fee purposes, the permittee shall calculate emissions of particulate matter (PM), sulfur dioxide (SO2), volatile organic compounds (VOC), and nitrogen oxide (NOx). The permittee shall utilize the emission factors listed in the table below. The permittee shall maintain the following log format or an alternative format which readily provides the same required information. NOx emissions calculated for Condition E71-6 should be used for fee purposes.

Emission from July 1 to June 30 (Fee Accounting Period)

Pollutant Emission Factors Emission Factors Source

Natural Gas Usage (scf/yr)

Emissions (ton/yr)

PM 7.6 lb PM/million cubic feet AP-42, Section 1.4 SO2 0.6 lb SO2/million cubic feet AP-42, Section 1.4

VOC 5.5 lb VOC/million cubic feet AP-42, Section 1.4


74 RDA-1298

75-0155-104(SM3) Altima Door Adhesive Line

NESHAP (Subpart IIII)


E78-1. Particulate matter (PM) emitted from this source shall not exceed 0.5 pound per hour, on a daily average basis. TAPCR 1200-03-07-.01(5) and the agreement letter dated March 30, 2018 Compliance Method: The permittee shall assure compliance with the emission limitation by using dry exhaust filters and

keeping records. This door adhesive line shall not operate with the use of dry exhaust filters during normal operation. The permittee shall keep a log denoting the actual day(s) that filters were replaced.

E78-2. Volatile organic compounds (VOC) emitted from this source shall not exceed 39.0 tons during all intervals of 12 consecutive

months. TAPCR 1200-03-07-.01(5) and the agreement in the application dated March 27, 2018; This limit was taken to avoid PSD. Compliance Method: The permittee shall assure compliance with the emission limitation by calculating the total VOC emitted

from this source during each calendar month and each interval of 12 consecutive months and maintaining a log that contains the information specified in Attachment 3. The VOC content of all VOC-containing process materials used by this source shall be determined by using safety data sheets (SDS), EPA Method 24 or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E78-3. The VOC content of coatings applied at this source shall not exceed the following limit, daily weighted average, as applied: 5.9 pounds per gallon for Automotive Specialty Group A-2 Coatings TAPCR 1200-03-18-.44(3)(a)3.(ii) Compliance Method: The permittee shall assure compliance with the VOC content limitation by using only coatings with a

VOC content less than the amount specified, or by calculating the daily volume weighted average mass of VOC per volume of coating as applied and maintaining a log that contains the information specified in Attachment 3. The as-applied VOC content of all VOC-containing process materials used by this source shall be determined by using safety data sheets (SDS), EPA Method 24, or manufacturer/vendor formulation data which explicitly list the VOC content by weight (pounds per gallon or weight percent).

E78-4. Visible emissions from this source shall not exhibit greater than 10% opacity, except for one six-minute period in any one hour

period, and for no more than four six-minute periods in any 24 hour period. Visible emissions from this source shall be determined by EPA Method 9, as published in the current 40 CFR 60, Appendix A (six-minute average).

TAPCR 1200-03-05-.03(6), 1200-03-05-.01(3), and the agreement letter dated March 30, 2018 Compliance Method: The permittee shall assure compliance with the opacity standard by utilizing the opacity matrix dated

June 18, 1996, and amended on September 11, 2013, that is enclosed as Attachment 2.


END OF PERMIT NUMBER 568333

ATTACHMENT 1 Permit Shield

ATTACHMENT 1: Permit Shield The following requirements have been specifically identified as not applicable, based on the information contained in the Title V application. Citation Comments 40 CFR 60 Subpart Db 1200-03-16-.59

These provisions are not applicable to the Coal and Natural Gas-fired Boilers at the NNA-S facility since the boilers were constructed prior to June 19, 1984. The coal fired boilers have been permanently shut down and closed in place in July of 2013, when three new gas-fired Boilers were installed.

40 CFR 60 Subpart Dc This subpart is not applicable to the Waste Heat Boiler at NNA-S facility since the boiler was constructed prior to June 9, 1989. This subpart is applicable to the Three 58.853 MMBTU/hr Natural Gas-Fired Boiler that stated operations on 3/22/2013.

40 CFR 60 Subpart E TAPCR 1200-03-16-.04

These provisions are not applicable to the Waste Incinerator at the NNA-S facility since the charge rate is limited to 30 tons/day. The waste incinerator has been removed from operation and the permit surrendered.

40 CFR 60 Subpart K TAPCR 1200-03-.16-.10

These provisions are not applicable to any storage tanks at the NNA-S facility since no tanks were constructed between June 11, 1973 and May 19, 1978.

40 CFR 60 Subpart Ka TAPCR 1200-03-16-.11

These provisions are not applicable to any tanks at the NNA-S facility, since the storage tanks are less than 40,000 gallons.

40 CFR 60 Subpart Kb TAPCR 1200-03-16-.61

These provisions are not applicable to any tanks at the NNA-S facility since tanks constructed after July 23, 1984, have capacities <10,568 gallons.

40 CFR 60 Subpart Y 1200-03-16-.22

This subpart is not applicable to the NNA-S facility since NNA-S purchased coal as a fuel for the Coal fired Boilers.

40 CFR 60 Subpart KK TAPCR 1200-03-16-.46

These provisions are not applicable to the NNA-S facility since NNA-S does not manufacture lead acid batteries used in the vehicles manufactured at the facility.

40 CFR 60 Subpart MM TAPCR 1200-03-16-.34

Fascia Paint Line 1 and Fascia Paint Line 2 Plastic Plant Topcoats are exempt from these provisions [40 CFR 60.390(b); 1200-03-16-.34(1)(b)].

40 CFR 60 Subpart SS TAPCR 1200-03-16-.36

These provisions are not applicable to the NNA-S facility since NNA-S does not manufacture large appliances.

40 CFR 60 Subpart TT TAPCR 1200-03-16-.38

These provisions are not applicable to the NNA-S facility since NNA-S does not have metal coil surface coating operations.

40 CFR 60 Subpart XX TAPCR 1200-03-16-.44

These provisions are not applicable to the NNA-S facility since NNA-S does not meet the definition of a bulk gasoline terminal.

40 CFR 60 Subpart BBB TAPCR 1200-03-16-.60

These provisions are not applicable to the NNA-S facility since NNA-S does not manufacture tires used on the vehicles manufactured at the facility.

40 CFR 60 Subpart DDD This subpart is not applicable to the NNA-S facility since NNA-S does not manufacture polymer materials used on the vehicles manufactured at the facility.

40 CFR 60 Subpart TTT TAPCR 1200-03-16-.57

These provisions are not applicable to the NNA-S facility since the facility does not manufacture plastic business machines.

40 CFR 60 Subpart VVV This subpart is not applicable to the NNA-S facility since NNA-S does not have operations for the polymeric coating of support substrates.

40 CFR 61 Subpart J TAPCR 1200-03-11-.07

These provisions are not applicable to the NNA-S facility since NNA-S does not purchase, use, or store a material that contains >10% benzene by weight.

40 CFR 61 Subpart M TAPCR 1200-03-11-.02

These provisions are not applicable to the NNA-S facility since NNA-S does not use asbestos containing materials. NNS-S is only subject to the notification requirements of 40 CFR §61.145 Standard For Demolition And Renovation.

40 CFR 61 Subpart N TAPCR 1200-03-11-.09

These provisions are not applicable to the NNA-S facility since NNA-S purchases glass products used in the vehicles manufactured at the facility.

40 CFR 61 Subpart V TAPCR 1200-03-11-.06

These provisions are not applicable to the NNA-S facility since NNA-S does not purchase, use, or store a material containing >10% benzene or vinyl chloride by weight.

40 CFR 61 Subpart Y This subpart is not applicable to the NNA-S facility since NNA-S does not store Benzene. 40 CFR 63 Subpart Q This subpart is not applicable to the Cooling Towers at the NNA-S facility since treatment chemicals

containing chromium are not used. 40 CFR 63 Subpart R This subpart is not applicable to the NNA-S facility since the facility does not meet the definition of a

bulk gasoline terminal. 40 CFR 63 Subpart T This subpart is not applicable to any parts washers at the NNA-S facility since the solvents used do

not contain the specified HAPs in a concentration >5%.

ATTACHMENT 1: Permit Shield (continued) Citation Comments 40 CFR 63 Subpart DD This subpart is not applicable to the Wastewater Treatment units which receive wastewater from

NNA’s Decherd facility since wastewater treatment is not the predominant activity at the Smyrna facility.

40 CFR 63 Subpart OO This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart PP This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart QQ This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart RR This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart SS This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart TT This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart UU This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart VV This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart WW This subpart is not applicable to any operations at the NNA-S facility as there are not referenced in any NNA-S applicable subparts.

40 CFR 63 Subpart JJJ This subpart is not applicable to the NNA-S facility since the NNA-S does not manufacture polymers and resins used on the vehicles manufactured at the facility.

40 CFR 63 Subpart PPPPP The Engine Test Cells/Standards were constructed prior to May 14, 2002 and therefore these requirements are not applicable to the NNAS facility. The engine test cell were removed the Title V permit in Minor Modification #1 issued on June 21, 2011.

40 CFR 68 TAPCR 1200-03-32

This subpart is not applicable to the NNA-S facility since the quantities of toxic and flammable substances on site do not exceed the threshold quantities.

40 CFR 82 Subpart A This subpart is not applicable to the NNA-S facility since NNA-S does not produce, consume, transform, destroy, import, or export controlled substances.

40 CFR 82 Subpart B This subpart is not applicable to the Trim and Chassis S1 and S2 Vehicle Assembly Lines at the NNA-S facility.

40 CFR 82 Subpart E This subpart is not applicable to the NNA-S facility since NNA-S does not manufacture products that contain class I substances or manufacture products with a process that uses class I substances.

40 CFR 82 Subpart F This subpart is not applicable to the Trim and Chassis Vehicle Assembly Line personnel at the NNA-S facility.

40 CFR 85 This subpart is not applicable to the NNA-S facility since the requirements apply to the design of engines/vehicles, and design operations are not conducted at the NNA-S facility.

40 CFR 86 This subpart is not applicable to the NNA-S facility since the requirements apply to the design of engines/vehicle, and the design operations are not conducted at the NNA-S facility.

TAPCR 1200-03-14-.01(6) This section is not applicable to any operations at the NNA-S facility since NNA-S does not have a process emission source with actual emissions >1,000 tons/yr of sulfur dioxide.

TAPCR 1200-03-18-.13 This section is not applicable to any operations at the NNA-S does not have metal coil surface coating operations.

TAPCR 1200-03-18-.18 This section is not applicable to any operations at the NNA-S facility since NNA-S does not manufacture large appliances.

TAPCR 1200-03-18-.20 This section is not applicable to the following coating operations at the NNA-S facility: System 1 Frame E-Coat; System 1 Sealers; System 1 Stoneguard; System 1 PVC Undercoat; System 1 Cavity Wax; System 1 Wheelhouse Blackout; System 1 Laboratory 1 Test Booth; System 2 Sealers; System 2 Stoneguard; System 2 Cavity Wax; System 2 Wheelhouse Blackout; System 2 Undercoat; and the Trim and Chassis S1 and S2 Vehicle Assembly Lines. These surface coating operations are not metal parts coating lines as defined in the rule.

TAPCR 1200-03-18-.23 This section is not applicable to any operations at the NNA-S facility since the facility does not meet the definition of a bulk gasoline terminal.

ATTACHMENT 1: Permit Shield (continued) Citation Comments TAPCR 1200-03-18-.28 This section is not applicable to any tanks at the NNA-S facility since NNA-S does not have external

floating roof tanks with a capacity >40,000 gallons. TAPCR 1200-03-18-.29 This section is not applicable to any tanks at the NNA-S facility since all are less than 40,000 gallons. TAPCR 1200-03-18-34 This section in not applicable to any operations at the NNA-S facility since NNA-S does not

manufacture tires used on the vehicles manufactured at the facility. TAPCR 1200-03-18-.39 This section is not applicable to any operations at the NNA-S facility since NNA-S manufacture

polymers used on the vehicles manufactured at the facility. TAPCR 1200-03-18-.45 This section is not applicable to any operations at the NNA-S facility since original equipment

manufacturer coatings applied at an assembly plant are exempt [1200-03-18-.45(3)(c)]. TAPCR 1200-03-18-.48 This section is not applicable to the storage tanks at the NNA-S facility less than 100 tons of

emissions. TAPCR 1200-03-18-.79 This sections is not applicable to any operation at the NNA-S facility since NNA-S does not have

other sources with potential VOC emissions >100 tons/yr. TAPCR 1200-03-18-.24 This section is not applicable to any operation at the NNA-S facility since NNA-S is a major source

of HAPs, as explained in guidance document APC-SIP-G-01-GDF at Major Sources – 083117.

ATTACHMENT 2 OPACITY MATRIX DECISION TREE for

VISIBLE EMISSION EVALUATION METHOD 9 dated JUNE 18, 1996 and amended September 11, 2013

Yes

No

Is the highest 6-minute average**greater than 50% of the applicable opacity standard (e.g. 11% opacity for a source having a 20% standard) and less than 100% of the applicable opacity standard?

Is the highest 6-minute average** greater than or equal to the applicable opacity standard & out of compliance taking both round & reader error into consideration?

Yes

No

Is Emission Unit an Equipment Leak?

Natural Gas or No. 2 Oil-fired Combustion Source?

Is Each Allowable Emission less than or equal to 10 TPY?

Is Each Allowable Emission greater than 10 TPY from Colorless Pollutants (e.g. Colorless VOCs, CO, HCl, HF, Ammonia, or Methane)?

Within one year following Title V permit issuance date conduct an initial 30-minute VEE during normal process operation

Is the highest 6-minute average** less than or equal to 50% of the applicable opacity standard (e.g. 10% opacity for a source having a 20% standard)?

Within one year prior to Title V permit expiration date conduct another 30-minute VEE during normal process operation

Conduct 30-minute VEEs monthly

Report deviations from Permit requirements in periodic reports and periodic compliance certifications as required by the Major Source Operating Permit.

No opacity reading required




Has a semi-annual VEE highest 6-minute average** been greater than or equal to the applicable opacity standard?

Have 3 consecutive month VEEs highest 6-minute average** been less than the applicable opacity standard?

Yes

No

No

No

No

No

Yes

Yes

No

No

Yes

Conduct VEEs Semi-annually

Yes

Yes

Yes

Notes: PM = Periodic Monitoring required by 1200-03-09-.02(11)(e)(iii). This Decision Tree outlines the criteria by which major sources can meet the periodic monitoring and testing requirements of Title V for demonstrating compliance with the visible emission standards set forth in the permit. It is not intended to determine compliance requirements for EPA’s Compliance Assurance Monitoring (CAM) Rule (formerly referred to as Enhanced Monitoring – Proposed 40 CFR 64). Examine each emission unit using this Decision Tree to determine the PM required.* Use of continuous emission monitoring systems eliminates the need to do any additional periodic monitoring. Visible Emission Evaluations (VEEs) are to be conducted utilizing EPA Method 9. The observer must be properly certified to conduct valid evaluations. Typical Pollutants Particulates, VOC, CO, SO2, NOx, HCl, HF, HBr, Ammonia, and Methane. Initial observations are to be repeated within 90 days of startup of a modified source, if a new construction permit is issued for modification of the source. A VEE conducted by TAPCD personnel after the Title V permit is issued will also constitute an initial reading. Reader Error EPA Method 9, Non-NSPS or NESHAPS stipulated opacity standards: The TAPCD guidance is to declares non-compliance when the highest six-minute average** exceeds the standard plus 6.8% opacity (e.g. 26.8% for a 20% standard). EPA Method 9, NSPS or NESHAPS stipulate opacity standards: EPA guidance is to allow only engineering round. No allowance for reader error is given. *Not applicable to Asbestos manufacturing subject to 40 CFR 61.142 **Or second highest six-minute average, if the source has an exemption period stipulated in either the regulations or in the permit.

Dated June 18, 1996 Amended September 11, 2013

Decision Tree PM for Opacity for Sources Utilizing EPA Method 9*

ATTACHMENT 3 Emission Log Information

Description of Required Emissions Logs

Title V Condition Number

Emission Source Description Name of Emission Log

E3-1 Permitted Sources for ESR# 75-0155 Facility Wide Speciated HAP Emission Report

E4-2 Permitted Sources for ESR# 75-0155 – Facility-Wide Combined Coating Sources

Facility Wide HAPs Emission Monthly Summary Report

E4-2 Permitted Sources for ESR# 75-0155 – Facility Wide Combined Coating Sources

Facility Wide Monthly HAPs Emission Report

E4-3 Permitted Sources for ESR# 75-0155 – Facility-Wide Combined Miscellaneous Sealers and Adhesives Source (Not Glass Bonding)

Facility Wide HAPs Sealers and Adhesives Monthly Emissions Summary Report

E4-4 Permitted Sources for ESR# 75-0155 – Facility-Wide Combined Deadener Material Source Note: currently using 100% compliant material, report not submitted

Facility Wide HAPs Deadener Material Monthly Emissions Summary Report

E11-1 Paint Line 1 Body and Frame Pretreatment Lines (ESR# 75-015-90) Air Compliance Rollup Report – Department Summary – Paint Line 1 (report shows monthly and 12 month consecutive emissions)

E11-1 Paint Line 1 Body and Frame Pretreatment Lines (ESR# 75-015-90) Paint Line 1 Monthly Body and Frame Pretreat VOC

E12-2 Paint Line 1 Frame E-coat Line (ESR# 75-015-07) Note: Currently not in operations, reports not submitted

Frame E-Coat Line Summary Report - (report shows monthly and 12 month consecutive emissions)

E12-5 Paint Line 1 Frame E-coat Line (ESR# 75-015-07) Note: Currently not in operations, reports not submitted

Frame E-Coat Line Monthly Report

E21-1, E22-1, E23-1, E24-2, E25-2, E26-3, and E27-3

Paint Line 2 Pretreatment Line (75-0155-89), Paint Line 2 Body E-Coat Line (75-0155-71), Paint Line 2 Stoneguard and Cavity Wax Coating Line (75-0155-68), Paint Line 2 Primer Coating Line (75-0155-66), Paint Line 2 Topcoat Lines and Touch Up Operations (75-0155-64), Paint Line 2 Cavity Wax Booth (75-0155-70), Paint Line 2 Undercoating Booth (75-0155-25)

Department Summary – Paint Line 2 (report shows monthly and 12 month consecutive emissions)

E21-1, E22-1, E23-1, E23-2, E24-2, E25-2, E26-2, E26-3, E27-2, and E27-3

Paint Line 2 Pretreatment Line (75-0155-89), Paint Line 2 Body E-Coat Line (75-0155-71), Paint Line 2 Stoneguard and Cavity Wax Coating Line (75-0155-68), Paint Line 2 Primer Coating Line (75-0155-66), Paint Line 2 Topcoat Lines and Touch Up Operations (75-0155-64), Paint Line 2 Cavity Wax Booth (75-0155-70), Paint Line 2 Undercoating Booth (75-0155-25)

Paint Line 2 Monthly VOC Compliance Report

E22-2, E24-3, E24-5, and E25-3

Paint Line 2 Body E-Coat Line(75-0155-71), Paint Line 2 Primer Coating Line (75-0155-66), Paint Line 2 Topcoat Lines and Touch Up Operations (75-0155-64)

Paint Line 2 Daily Compliance Report Summary

E22-2, E24-3, E24-5, and E25-3

Paint Line 2 Body E-Coat Line(75-0155-71), Paint Line 2 Primer Coating Line (75-0155-66), Paint Line 2 Topcoat Lines and Touch Up Operations (75-0155-64)

Paint Line 2 Daily NSPS Report

E23-2, E24-4, E26-2, and E27-2

Paint Line 2 Stoneguard and Cavity Wax Coating Line (75-0155-68), Paint Line 2 Primer Coating Line (75-0155-66), Paint Line 2 Cavity Wax Booth (75-0155-70), Paint Line 2 Undercoating Booth (75-0155-25)

Paint Line 2 Monthly Content Limit Summary

E31-2

Fascia Paint Line 1 (75-0155-53)

Air Compliance Rollup Report – Department Summary – Fascia Paint Line 1 (report shows monthly and 12 month consecutive emissions)

E31-2


Fascia Paint Line 1 VOC Compliance

E31-3


Fascia Paint Line 1 Daily Compliance Report Summary

Title V Condition Number

Emission Source Description Name of Emission Log

E31-3


Fascia Paint Line 1 VOC Content Report

E32-2


Air Compliance Rollup Report – Department Summary – Fascia Paint Line 2 (report shows monthly and 12 month consecutive emissions)

E32-2


Fascia Paint Line 2 Monthly VOC Compliance

E32-3, E32-4, and E32-5


Fascia Paint Line 2 Daily Air Compliance Report Summary

E32-3, E32-4, and E32-5


Fascia Paint Line 2 NSPS Report

E35-2 Paint Line 1 (75-0155-51)

Air Compliance Rollup Report – Department Summary – Paint Line 1 (report shows monthly and 12 month consecutive emissions)

E35-2 Paint Line 1 (75-0155-51) Paint Line 1 Source 51 Monthly VOC Report

E35-3, E35-5, E35-6, E35-10, and E35-11

Paint Line 1 (75-0155-51)

Paint Line 1 Monthly NSPS Report

E41-1 Service Parts E-Coat Line (75-0155-72)

Air Compliance Rollup Report – Department Summary – Service Parts Source 72 (report shows monthly and 12 month consecutive emissions)


Service Parts Source 72 Monthly VOC Report


Service Parts Source 72 Monthly NSPS Report

E51-1 Miscellaneous Solvent Usage (75-0155-22)

Air Compliance Rollup Report –Miscellaneous Solvents Source 22 (report shows monthly and 12 month consecutive emissions)

E51-1 Miscellaneous Solvent Usage (75-0155-22)

Miscellaneous Solvents Monthly VOC Report

E52-1 Miscellaneous Sealers and Adhesives (75-0155-78) Air Compliance Rollup Report –Miscellaneous Sealers and Adhesives Source 78 (report shows monthly and 12 month consecutive emissions)

E52-1 Miscellaneous Sealers and Adhesives (75-0155-78) Miscellaneous Sealers and Adhesives Monthly VOC Report

E61-3 and E61-9 Three Natural Gas-fired Boilers (75-0155-01) Three Natural Gas-Fired Boilers - Source 01, Title V Conditions E61 (report shows monthly and 12 month consecutive emissions)

E62-1, E62-5, and E62-6

Natural Gas Fuel Burning (75-0155-65) Natural Gas Fuel Burning Facility Wide – Source 65, Title V Conditions E62 (report shows monthly and 12 month consecutive emissions)

E64-2 Paint Strip House (75-0155-61) Rollup Report for General Category Sources – Department Summary Paint Strip House Source 61 (report shows monthly and 12 month consecutive emissions)

E64-2 Paint Strip House (75-0155-61) Paint Strip House Monthly VOC Report

E66-1 WWL Preparation Platforms (4) and Spray Booths with Ovens (2) (75-0155-26)

WWL Preparation Platforms (4) and Spray Booths with Ovens (2) Annual Summary (report shows monthly and 12 month consecutive emissions and VOC Content)

E66-1 WWL Preparation Platforms (4) and Spray Booths with Ovens (2) (75-0155-26)

WWL Preparation Platforms (4) and Spray Booths with Ovens (2) Monthly VOC Report

E71-3 Natural Gas Fuel Burning Sources (75-0155-52) Natural Gas Fuel Burning Paint Line 1 and FPL1 - Source 52, Title V Conditions E71 (report shows monthly and 12 month consecutive emissions)

E78-2 Altima Door Adhesive Line (75-0155-104) Altima Door Adhesive Line Monthly VOC Compliance Report

E78-3 Permitted Sources for ESR# 75-0155 – Facility-Wide Combined Miscellaneous Sealers and Adhesives Source (Not Glass Bonding)


E78-4 Altima Door Adhesive Line (75-0155-104) Altima Door Adhesive Line VOC Content Report

Required Components of Each Report Facility Wide Speciated HAP Emission Report

1. Reporting year 2. Emission Source Description and Emission Source Reference Numbers 3. HAP Chemical Names and CAS Numbers 4. Speciated HAP Emissions per calendar year by Source 5. Grand Total Speciated HAP Emissions per calendar year

Facility Wide HAPs Emission Monthly Summary Report 1. Reporting Month 2. HAPs Emitted 3. Solids Applied 4. HAPs Emitted/Solids Applied 5. HAPs Emitted/Solids Applied Limit

Facility Wide Monthly HAPs Emission Report Reporting Month

1. Emission Source 2. HAPs Emitted 3. Solids Applied 4. HAPs Emitted/Solids Applied 5. HAPs Emitted/Solids Applied Limit


1. Reporting Month 2. Pounds of Material Used 3. HAPs Emitted 4. HAPs Emitted/Pound of Material Used 5. HAPs Emitted/Pound of Material Used Limit

Facility Wide HAPs Deadener Material Monthly Emissions Summary Report

1. Reporting Month 2. Pounds of Material Used 3. HAPs Emitted 4. HAPs Emitted/Pound of Material Used 5. HAPs Emitted/Pound of Material Used Limit

Air Compliance Rollup Report – Department Summary – Paint Line 1

1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Monthly Emissions 4. 12 Consecutive Month Emissions

Paint Line 1 Monthly Body and Frame Pretreat VOC

1. Month of Report 2. Product Name/Internal ID/Description 3. Monthly Usage (lbs) 4. VOC Density (lbs/gal) 5. Total VOC Used (lbs) 6. Total VOC Emitted (lbs)

Frame E-Coat Line Summary Report 1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Monthly Emissions 4. 12 Consecutive Month Emissions

Frame E-Coat Line Monthly Report

1. Category, i.e. Emission Source 2. Product Name 3. Monthly Usage (gallons) 4. Material Density (lbs/gal) 5. VOC Density (lbs/gal) 6. Total VOC Used (lbs) 7. VOC Capture Efficiency (%) 8. VOC Control Efficiency (%) 9. Total VOC Emitted (lbs)

Department Summary – Paint Line 2 1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Monthly Emissions 4. 12 Consecutive Month Emissions

Paint Line 2 Monthly VOC Compliance Report 1. Category, i.e. Emission Source 2. Product Name 3. Monthly Usage (gallons) 4. Material Density (lbs/gal) 5. VOC Density (lbs/gal) 6. Total VOC Used (lbs) 7. VOC Capture Efficiency (%) 8. VOC Control Efficiency (%) 9. Total VOC Emitted (lbs)

Paint Line 2 Daily Compliance Report Summary 1. Category, i.e. Emission Source 2. Daily pounds of VOC per gallon of solids applied (lb/gsa)

Paint Line 2 Daily NSPS Report

1. Source ID 2. Product ID 3. Net Coating Used (gal) 4. VOC Content (lbs/gal) 5. Spray Volume Solids (%) 6. VOC’s Used (lbs) 7. Transfer Efficiency (%) 8. Coating Solids Applied (gal) 9. VOC Control Efficiency (%) 10. VOC Emitted (lbs) 11. VOC Emitted/Solids Applied (lbs/gsa)

Paint Line 2 Monthly Content Limit Summary 1. Category, i.e. Emission Source 2. Source ID 3. Product ID 4. Net Coating Used (gal) 5. VOC Content (lbs/gal) 6. VOC’s Used (lbs) 7. VOC Control Efficiency (%) 8. VOC Emitted (lbs) 9. Transfer Efficiency (%) 10. Coating Solids Applied (gal) 11. VOC Emitted/Solids Applied (lbs/gsa)

Air Compliance Rollup Report – Department Summary – Fascia Paint Line 1 1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Monthly Emissions 4. 12 Consecutive Month Emissions

Fascia Paint Line 1 VOC Compliance 1. Category, i.e. Emission Source 2. Product Identification 3. Monthly Usage (gallons) 4. Material Density (lbs/gal) 5. VOC Density (lbs/gal) 6. Total VOC Used (lbs) 7. VOC Capture Efficiency (%) 8. VOC Control Efficiency (%) 9. Total VOC Emitted (lbs)

Fascia Paint Line 1 Daily Air Compliance Report Summary 1. Category, i.e. Emission Source 2. Daily pounds of VOC emitted 3. VOC Daily Weighted Average (lb/gal)

Fascia Paint Line 1 VOC Content Report

1. Category, i.e. Emission Source 2. Source ID 3. Product ID 4. Net Coating Used (gal) 5. VOC’s Used (lbs) 6. VOC Capture Efficiency (%) 7. VOC Control Efficiency (%) 8. VOC Emitted (lbs) 9. VOC Content (lbs/gal) 10. VOC Content Daily Weighted Average Limit (lbs/gal)

Air Compliance Rollup Report – Department Summary – Fascia Paint Line 2

1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Monthly Emissions 4. 12 Consecutive Month Emissions

Fascia Paint Line 2 Monthly VOC Compliance 1. Category, i.e. Emission Source 2. Product Identification 3. Monthly Usage (gallons) 4. Material Density (lbs/gal) 5. VOC Density (lbs/gal) 6. Total VOC Used (lbs) 7. VOC Capture Efficiency (%) 8. VOC Control Efficiency (%) 9. Total VOC Emitted (lbs)

Fascia Paint Line 2 Daily Air Compliance Report Summary

1. Category, i.e. Emission Source 2. Daily pounds of VOC emitted 3. VOC Daily Weighted Average (lb/gal) 4. VOC Daily Weighted Average lbs used per gallon Solids used (lb/gal)

Fascia Paint Line 2 NSPS Report 1. Category, i.e. Emission Source 2. Source ID 3. Product ID 4. Net Coating Used (gal) 5. VOC Content (lbs/gal) 6. VOC’s Used (lbs) 7. Solids Content (Volume %) 8. Solids Usage (gal) 9. Transfer Efficiency (%) 10. Total Solids Applied 11. VOC Capture Efficiency (%) 12. VOC Control Efficiency (%) 13. VOC Emitted (lbs) 14. VOC Content Daily Weighted Average (lbs/gal Solids Used) 15. VOC Content Daily Weighted Average Limit (lbs/gal Solids Used)

Air Compliance Rollup Report – Department Summary – Paint Line 1

1. Last Month of 12 Consecutive Month Period 2. Source Description 3. Product Category 4. Monthly Emissions 5. 12 Consecutive Month Emissions 6. Emission Source Total Monthly Emissions 7. Emission Source Total 12 Consecutive Month Emissions

Paint Line 1 Source 51 Monthly VOC Report

1. Source and Permit Condition Identification 2. Month of Report 3. Product Identification 4. Monthly Usage (gallons) 5. Material Density (lbs/gal) 6. VOC Density (lbs/gal) 7. Total VOC Used (lbs) 8. VOC Capture Efficiency (%) 9. VOC Control Efficiency (%)

10. Total VOC Emitted (lbs) 11. Total Recorded Waste Credit (VOC) 12. Source Monthly Emission Total

Paint Line 1 Monthly NSPS Report

1. Report Date 2. Category, i.e. Emission Source 3. Source ID 4. Product ID 5. Net Coating Used (gal) 6. VOC Content (lbs/gal) 7. Solids Content (Volume %) 8. VOC’s Used (lbs) 9. Solids Usage (gal) 10. VOC Used per Solids Consumed (lb/gal) 11. Transfer Efficiency (%) 12. Volume Solids Applied (Gal) 13. VOC Control Efficiency (%) 14. VOC Emitted (lbs) 15. VOC Emission Rate (lbs/gal Solids Deposited) 16. Permit Limit (lbs/gal Solids Deposited)

Air Compliance Rollup Report – Department Summary – Service Parts Source 72

1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Product Category 4. Monthly Emissions 5. 12 Consecutive Month Emissions

Service Parts Source 72 Monthly VOC Report 1. Category, i.e. Emission Source 2. Report Date(s) 3. Product Identification 4. Monthly Usage (gallons) 5. Material Density (lbs/gal) 6. VOC Density (lbs/gal) 7. Total VOC Used (lbs) 8. VOC Capture Efficiency (%) 9. VOC Control Efficiency (%) 10. Total VOC Emitted (lbs)

Service Parts Source 72 Monthly NSPS Report

1. Category, i.e. Emission Source 2. Report Date(s) 3. Source ID 4. Product ID 5. Net Coating Used (gal) 6. VOC Content (lbs/gal) 7. VOC’s Used (lbs) 8. Spray Volume Solids (%) 9. Transfer Efficiency (%) 10. Coating Solids Applied (gal) 11. VOC Capture Efficiency (%)

12. VOC Control Efficiency (%) 13. VOC Emitted (lbs) 14. VOC Emitted/Solids Applied (lbs/gsa) 15. NSPS Limit VOC Emitted/Solids Applied (lbs/gsa)

Air Compliance Rollup Report – Department Summary – Miscellaneous Solvents Source 22 1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Product Category 4. Monthly Emissions 5. 12 Consecutive Month Emissions

Miscellaneous Solvents Monthly VOC Report 1. Report Date(s) 2. Product Identification 3. Monthly Usage (gallons) 4. Product Density (lb/gal) 5. Monthly Usage (tons) 6. VOC Content (Weight %) 7. Total VOC Used (tons) 8. VOC Capture Efficiency (%) 9. VOC Control Efficiency (%) 10. Total VOC Emitted (tons) 11. Total Recordable Waste Credit (tons) 12. System Grand Total Emitted (tons)

Air Compliance Rollup Report –Miscellaneous Sealers and Adhesives Source 78 1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Product Category 4. Monthly Emissions 5. 12 Consecutive Month Emissions

Miscellaneous Sealers and Adhesives Monthly VOC Reports 1. Source Number and Condition 2. Report Date(s) 3. Product Identification 4. Monthly Usage (gallons) 5. Monthly Usage (lbs) 6. VOC Content (Weight %) 7. Total VOC Used (lbs) 8. VOC Capture Efficiency (%) 9. VOC Control Efficiency (%) 10. Total VOC Emitted (lbs)

Three Natural Gas-Fired Boilers – Source 01, Title V Conditions E61

1. Source/Process Identification 2. Fuel Type and Unit 3. Dates 4. Monthly Fuel Usage 5. Rolling 12 Month Fuel Usage

Natural Gas Fuel Burning Facility Wide – Source 65, Title V Conditions E62

1. Source/Process Identification 2. Fuel Type and Unit 3. Dates 4. Emission Chemical Identification 5. Fuel Usage/Emissions

Rollup Report for General Category Sources – Department Summary Paint Strip House Source 61

1. Last Month of 12 Consecutive Month Period 2. Emission Source Reference Number and Source Description 3. Product Category 4. Monthly Emissions 5. 12 Consecutive Month Emissions

Paint Strip House Monthly VOC Report 1. Source Number and Condition 2. Report Date(s) 3. Product Identification 4. Monthly Usage (gallons) 5. VOC Content (with units) 6. Total VOC Used (lbs) 7. VOC Capture Efficiency (%) 8. VOC Control Efficiency (%) 9. Total VOC Emitted (lbs)

WWL Preparation Platforms (4) and Spray Booths with Ovens (2) Annual Summary

1. Month 2. Material Category 3. Usage (gal/mo) 4. VOC Content (lb/gal) 5. VOC Content Limit (lb/gal) 6. Emissions (tons/mo) 7. Emissions (tons/12 month rolling) 8. Emissions Limit (tons/12 month rolling)

WWL Preparation Platforms (4) and Spray Booths with Ovens (2) Monthly VOC Report

1. Month 2. Product Identification 3. Usage (gal) 4. Product Density (lb/gal) 5. Weight Percent VOC 6. Weight Percent HAPs 7. Volume Solids Percent 8. Total Usage (lbs) 9. Monthly Emissions 10. Solids Used (gal) 11. Transfer Efficiency Percent 12. Solids Applied (gal) 13. HAP Emission Rate (lb/gsa) 14. Product VOC Density (lb/gal) 15. Exception Report 16. Cleanup Solvent Usage 17. MACT Limit 18. Monthly Summary

Natural Gas Fuel Burning PL1 and FPL1 – Source 52, Title V Conditions E71 1. Source/Process Identification 2. Fuel Type and Unit 3. Dates 4. Emission Chemical Identification 5. Fuel Usage/Emissions

Altima Door Adhesive Line Monthly VOC Compliance Report 10. Reporting Month 11. Category, i.e. Emission Source 12. Product Name 13. Monthly Usage (gallons) 14. Material Density (lbs/gal) 15. VOC Density (lbs/gal) 16. Total VOC Used (lbs) 17. Total VOC Emitted (lbs or tons) 18. Total VOC emitted (tons/12 consecutive months)


6. Reporting Month 7. Product Name 8. Material Density (lb/gal) 9. HAP Content (wt %) 10. Pounds of Material Used 11. HAPs Emitted (lbs) 12. HAPs Emitted/Pound of Material Used 13. HAPs Emitted/Pound of Material Used Limit

Altima Door Adhesive Line VOC Content Report

11. Category, i.e. Emission Source 12. Source ID 13. Product ID 14. Net Coating Used (gal) 15. Net VOC’s Used (lbs) 16. VOC Content Daily Weighted Average (lbs/gal)

TITLE V PERMIT STATEMENT

Facility Name: Nissan North America, Inc. City: Smyrna County: Rutherford Date Application Received: February 6, 2014 Date Application Deemed Complete: February 6, 2014 Emission Source Reference No.: 75-0155 Permit No.: 568333

INTRODUCTION This narrative is being provided to assist the reader in understanding the content of the attached Title V operating permit.

This Title V Permit Statement is written pursuant to Tennessee Air Pollution Control Rule 1200-03-09-.02(11)(f)1.(v). The

primary purpose of the Title V operating permit is to consolidate and identify existing state and federal air requirements

applicable to Nissan North America, Inc. and to provide practical methods for determining compliance with these

requirements. The following narrative is designed to accompany the Title V Operating Permit. It initially describes the

facility receiving the permit, then the applicable requirements and their significance, and finally the compliance status with

those applicable requirements. This narrative is intended only as an adjunct for the reviewer and has no legal standing. Any

revisions made to the permit in response to comments received during the public participation process will be described in

an addendum to this narrative.

Acronyms:

PSD Prevention of Significant Deterioration NESHAP National Emission Standards for Hazardous Air Pollutants

NSPS New Source Performance Standards MACT Maximum Achievable Control Technology

NSR New Source Review TPY Tons Per Year PM Particulate Matter SO2 Sulfur Dioxide NOx Nitrogen Oxides CO Carbon Monoxide

VOC Volatile Organic Compound HAP Hazardous Air Pollutant

I. Identification Information. A. Source Description.

1. Nissan North America, Inc. is an automobile and light duty truck manufacturing facility. A complete list of the sources at the facility is in Section V of this document.

B. Facility Classification.

1. Attainment or Non-Attainment Area Location. Area is designated as an attainment area for all criteria pollutants.

2. Company is located in a Class II area (generally speaking, this means that the facility is not located within a national park or national wilderness area; see 40 CFR 52.21(e) for complete definition).

C. Regulatory Status.

1. PSD/NSR. This facility is a major source under PSD. 2. Title V Major Source Status by Pollutant.

If emitted, what is the facility’s status?

Pollutant Is the pollutant emitted? Major Source Status Non-Major Source Status PM YES YES

PM10 YES YES SO2 YES YES

VOC YES YES NOX YES YES CO YES YES

Individual HAP YES YES Total HAPs YES YES

GHG YES YES

3. MACT Standards. This facility is a major source for HAPs. This facility is subject to a final NESHAP.

40 CFR 63, Subpart IIII, NESHAP: Surface Coating of Automobiles and Light-Duty Trucks 40 CFR 63, Subpart EEEE, NESHAP: Organic Liquids Distribution (Non-Gasoline) 40 CFR 63, Subpart PPPP, NESHAP: Surface Coating of Plastic Parts and Products 40 CFR 63, Subpart MMMM, NESHAP: Surface Coating of Miscellaneous Metal Parts and Products 40 CFR 63, Subpart ZZZZ, Reciprocating Internal Combustion Engines

4. Program Applicability. Are the following programs applicable to the facility?

PSD (yes, facility has undergone PSD review) NESHAP (yes) NSPS (yes)

II. Compliance Information.

A. Compliance Status. Is the facility currently in compliance with all applicable requirements? (yes) Are there any applicable requirements that will become effective during the permit term? (no)

III. Other Requirements. A. Emissions Trading. The facility is not involved in an emission trading program. B. Acid Rain Requirements. This facility is not subject to any requirements in Title IV of the Clean Air Act. C. Prevention of Accidental Releases. This facility is not subject to TAPCR 1200-3-32.

IV. Public Participation Procedures. A. Notification of this draft permit was mailed to the following environmental agencies:

1. U.S. EPA Region 4 2. Kentucky Department for Environmental Protection 3. Nashville/Davison Co. Metropolitan Health Dept.

V. Emission sources Emission sources are listed in the order they appear in the Title V permit. 75-0155-90 Paint Line 1 Frame and Body Pretreatment Lines 75-0155-07 Paint Line 1 Frame E-Coat Line 75-0155-89 Paint Line 2 Pretreatment Line 75-0155-71 Paint Line 2 Body E-Coat Line 75-0155-68 Paint Line 2 Stoneguard and Cavity Wax Coating Line 75-0155-66 Paint Line 2 Primer Coating Line 75-0155-64 Paint Line 2 Topcoat Lines and Touch Up Operations 75-0155-70 Paint Line 2 Cavity Wax Booth 75-0155-25 Paint Line 2 Undercoat Booth 75-0155-53 Fascia Paint Line 1 75-0155-62 Fascia Paint Line 2 75-0155-51 Paint Line 1 75-0155-72 Service Parts E-Coat Line 75-0155-33 Battery Assembly Electrolyte Filling and Degassing (REMOVED through Significant Modification 3) 75-0155-37 Two RICE for Battery Assembly Plant (REMOVED through Significant Modification 3) 75-0155-39 Battery Assembly Sealers and Adhesives (REMOVED through Significant Modification 3) 75-0155-56 Natural Gas Fuel Burning for Battery Plant (REMOVED through Significant Modification 3) 75-0155-55 Two RICE for Battery Assembly Plant (REMOVED through Significant Modification 3) 75-0155-22 Miscellaneous Solvent Usage 75-0155-78 Miscellaneous Sealers and Adhesives Usage 75-0155-01 Three Natural Gas-fired Boilers 75-0155-65 Natural Gas Fuel Burning 75-0155-61 Paint Strip House 75-0155-95 Frame Welding Process 75-0155-26 WWL Preparation Platforms and Spray Booths with Ovens 75-0155-83 Gasoline Dispensing 75-0155-97 Shot Blasting Operation 75-0155-54 Shot Blaster for Paint Line 1 75-0155-80 Windshield Wiper Fluid Operation 75-0155-52 Natural Gas Fuel Burning Sources 75-0155-57 Emergency RICE (REMOVED through Significant Modification 3) 75-0155-104 Altima Door Adhesive Line

V. Title V Permit (Initial) History A. The initial Title V Permit (#548516) issued on August 17, 2009 B. Administrative Permit Amendment #1 was issued February 4, 2011. In a letter dated December 17, 2009, Nissan

North America, Inc. requested an administrative permit amendment for the following change: (1) Pressure drop limit added to Condition E61-2. (2) Incinerator destruction efficiency test information added to Condition E32-10.

C. Minor Permit Modification #1 was issued June 21, 2011. In a letter/application dated March 15, 2011, Nissan

North America, Inc. requested a minor permit modification for the following changes: (1) Removal of Dynamometer Test Cells (75-0155-98) from permit (2) Addition of 14 natural gas burning units to Natural Gas Fuel Burning Source (75-0155-65)

D. Significant Modification #1 was issued January 3, 2013. In letters/applications dated February 15, 2012, and June

8, 2012, Nissan North America, Inc. requested a significant modification for the following changes: (1) Modification of System 4 Body and System 1 Frame Pretreatment Lines (75-0155-90) (2) Addition of System 4 Paint Plant (75-0155-51) (3) Modification of Service Parts E-Coat Line, including Battery Cases (75-0155-72) (4) Addition of Battery Assembly Electrolyte Filling and Degassing (75-0155-33) (5) Addition of Two Diesel-Fired Emergency Reciprocating Internal Combustion Engines for Battery

Assembly Plant (75-0155-37) (6) Addition of Battery Assembly Sealers and Adhesives (75-0155-39) (7) Modification of Miscellaneous Solvent Usage (75-0155-22) (8) Modification of Natural Gas Fuel Burning (75-0155-65) (9) Addition of Natural Gas Fuel Burning Sources (75-0155-52)

(10) Addition of Emergency RICE for System 4 (75-0155-28) (11) Addition of Emergency RICE (75-0155-57), this request was withdrawn in a letter dated October 5, 2012,

from Nissan (12) Removal of Source #75-0155-02, 75-0155-05, 75-0155-06, 75-0155-13, 75-0155-15, and 75-0155-94. (13) Modification of System 3 Plastics Plant Coating Lines (75-0155-62). Nissan has two plastic coating

lines designated as Source No. 75-0155-62. In their application, Nissan requested a change to condition E32-3. Nissan requested the removal of the daily VOC limits for each type of coating, but the daily VOC limit for total coatings would be retained. Nissan no longer uses straight shades and would like more flexibility in the coatings they use. The total daily VOC emissions would not increase. These daily VOC limits were set as part of a LAER determination in 1988 and 1989. At that time, all counties within Tennessee were being addressed as if they were in non-attainment status. The limits in condition E32-1, E32-2, E32-4, E32-7, and E32-9 were also part of the LAER determination. These conditions contain a yearly VOC limit (in condition E32-2), a limit on VOC per gallon of solids (in condition E32-4), spray technology requirement (in condition E32-7), and the use of incinerator control (in condition E32-9).

E. Administrative Permit Amendment #2 was issued October 24, 2012. In a letter dated October 3, 2012, Nissan

North America, Inc. requested an administrative permit amendment for the following change: (1) Incinerator destruction efficiency test information added to Condition E25-7.

F. Minor Permit Modification #2 was issued April 30, 2013. In a letter/application dated January 31, 2013, Nissan

North America, Inc. requested a minor permit modification for the following change: (1) Addition of 15 existing emergency RICE (75-0155-57)

G. Significant Modification #2 was issued October 23, 2013. In a letter/application dated March 7, 2013, Nissan

North America, Inc. requested a significant modification for the following change: (1) Addition of three boilers (75-0155-01)

H. Administrative Permit Amendment #3 (issued December 2, 2013). In a letter dated May 3, 2013, Nissan North

America, Inc. requested an administrative permit amendment for the following change: (1) Add RTO capture efficiency, destruction efficiency, and minimum temperature to Conditions E43-1

and E43-5. (2) Add average static pressure values to Condition E43-5.

I. Significant Modification #3 was combined with Title V renewal. In a letter/application dated August 30, 2013,

Nissan North America, Inc. requested a significant modification for the following changes: (1) Add System 5 Plastic Parts Coating Plant (75-0155-53) (2) Add System 4 Shot Blaster (75-0155-54) (3) Add Battery Assembly Emergency Generators (75-0155-55) (4) Modify Natural Gas Burning source (75-0155-52) (5) Modify Miscellaneous Solvents source (75-0155-22)

J. Administrative Permit Amendment #4 was combined with Title V renewal. In a letter dated November 25, 2013,

Nissan North America, Inc. requested an administrative permit amendment for the following change: (1) Add pressure drop limit for shot blaster (75-0155-54).

K. Minor Permit Modification #3 was combined with Title V renewal. In a letter dated December 20, 2013, Nissan

North America, Inc. requested a minor permit modification for the following change: (1) Revise Condition E43-1 to include new emission factors for electrolyte filling and degassing.

VI. Title V Permit (Renewal) History

A. The Title V Permit (#568333) renewal issued on April 14, 2015

B. Administrative Permit Amendment #1 (issued May 18, 2015). In a letter dated April 29, 2015, Nissan requested an administrative amendment for the following change:

(1) Add new testing results to Condition E43-1 for Source 75-0155-33 (Electrolyte Filling and Degassing). Condition E2, E43-1, and E43-2 were modified.

C. Minor Permit Modification #1 (issued July 27, 2015). In an application dated April 27, 2015, Nissan requested a

minor modification for the following change:

(1) Add Stage II variance (for WWL) to source 75-0155-83 (Gasoline Dispensing). Condition E67-2 was modified.

D. Minor Permit Modification #2 (issued December 28, 2015). In applications dated September 11, 2015, and

October 24, 2015, Nissan requested a minor modification for the following changes: (1) Combine stoneguard and cavity wax annual VOC limits into a single annual VOC limit for Source 75-

0155-68. Condition E23-1 was modified. (2) List the new transfer efficiencies for Sources 75-0155-64 and 75-0155-66. Conditions E24-8 and E25-7

were modified.

E. Significant Modification #1 (issued January 13, 2016). In an application dated April 24, 2015, Nissan requested a significant modification for the following changes:

(1) Remove annual PM limits for Sources 75-0155-64 and 75-0155-66. These annual PM limits were not PSD limits. The hourly PM limits remain on the permit. Conditions E24-1 and E25-1 were modified.

F. Minor Permit Modification #3 (issued April 11, 2016). In an application dated December 11, 2015, Nissan

requested a minor modification for the following change: (1) Add Stage II variance (for ORVR) to source 75-0155-83 (Gasoline Dispensing). Condition E67-2 was

modified.

G. Minor Permit Modification #4 (issued July 15, 2016). In an application dated March 5, 2016, Nissan requested a minor modification for the following changes:

(1) Modify Conditions E35-6 and E35-11 to match the requirements in Chapter 18-.11. (2) Conditions B5, E2, and A12 were also modified to conform with the most recent approved standard

permit language. (3) Condition E3-1, which requires HAP reporting, was deleted. (4) Conditions E35-3, E35-4, E35-5, E46-4, E46-5, E46-6, E46-7, E46-8, and E47-8 were modified to correct

typographical errors in the compliance methods where conditions were referenced. (5) Conditions E44-19, E44-20, E47-19, E47-20, E73-12, E73-13, E75-19, and E75-20 were modified

because there was a partial vacatur of the RICE NESHAP and NSPS rules related to demand response.

H. Significant Modification #2 (Issued November 22, 2016). (A) In an application dated June 16, 2016, Nissan requested a significant modification for the following change:

(1) Nissan requested that three annual VOC limits be combined into a single annual VOC limit that are currently in Title V Permit #568333 in Condition E24-2. Specifically, the three annual VOC limits are: 223.1 TPY for primer, 23.3 TPY for chip primer, and 11.8 TPY for blackout. The new annual VOC limit is simply the sum (258.2 TPY) of these three limits. These limits were originally set in construction permits issued on May 11, 1989. A total of 18 permits were issued on May 11, 1989, as part of the expansion of the facility that added the System 2 paint plant. As part of the modification, Nissan underwent PSD review for NOx and Non-attainment NSR review for VOC. The Preconstruction Review and Final Determination document did not specify that the annual VOC limits were LAER limits. The VOC content limits are the LAER limits.

(B) In an application dated June 16, 2016, Nissan requested a minor modification for the following change:

(1) Addition of an emergency RICE fire pump (75-0155-103). Conditions E76-1 through E76-17 were added to the permit. Although submitted as a minor modification, this change was combined with the significant modification since the applications were submitted at the same time.

(C) In an application dated July 14, 2016, Nissan requested a minor modification for the following change:

(1) Addition of an emergency RICE with generator (75-0155-99). Conditions E77-1 through E77-17 were added to the permit. Although submitted as a minor modification, this change was combined with the significant modification since the applications were submitted around the same time.

(D) The following changes were also made to the permit:

(1) Conditions E44-22, E47-22, E73-16, and E75-22 were added to the permit. These conditions require a report from emergency RICE when they are used for nonemergency reasons.

(2) Conditions E1 and E2 were updated.

I. Operational Flexibility #1. In a letter dated September 30, 2016, Nissan notified the Division of an operational flexibility change for the following: (A) Addition of a burner box and associated duct work in the Paint Line 2 E-Coat Oven. Paint Line 2 E-Coat is

Source 75-0155-71. Oven fuel burning emissions are included in Source #75-0155-65.

J. Administrative Amendment #2 (Issued November 29, 2016). In a letter dated October 7, 2016, Nissan requested

an administrative amendment for the following change: (A) Annual emission fee choice changed to calendar year basis. Conditions A8 and E1 were revised.

K. Operational Flexibility #2. In a letter dated June 21, 2017, Nissan notified the Division of an operational flexibility

change for the following: (A) Decommissioning of the Stage II vapor recovery system on the underground storage tanks associated with

Source #75-0155-83.

L. Minor Modification #5 (Issued September 28, 2017). (A) In an application dated March 24, 2017, Nissan requested a minor modification for the following changes:

(1) Training Center Spray Booth and Training Center Touch Up Booth removed from Source #75-0155-51. Conditions E35-1, E35-8, and E35-9 were updated to remove Training Center particulate limitations.

(2) Add requirements of 40 CFR Part 63, Subpart CCCCCC to the permit to allow for future removal of the current Stage II vapor requirements for Source #. Conditions E67-8 – E67-18 added to the permit. Conditions E67-1 – E67-7 were removed to incorporate the changes from Operational Flexibility #2. 40 CFR Part 63, Subpart CCCCCC requirements were subsequently removed after Guidance Document APC-SIP-G-01-GDF at Major Sources – 083117 clarified the Division’s applicability of TAPCR 1200-03-18-.24 for major sources of HAPs.

(B) In an application dated June 2, 2017, Nissan requested a minor modification. The following changes were combined with the minor modification submitted on March 24, 2017: (1) Clarify the reporting requirements for all emergency engines (Source #28, 37, 55, 57, and 99). Report

only required if you sell power or provide power to the power company. Conditions E44-22, E47-22, E73-16, E75-22, E77-18 were revised.

(2) Incorporated transfer and destruction efficiencies from emission testing conducted on March 28, 2017 for Source #75-0155-64. Condition E25-7 was revised.

(3) Update compliance method to include certification of 100% compliant material for facility-wide HAP limit for Deadener Materials. Condition E4-4 was revised.

(4) Change the NESHAP Subpart DDDDD (Boiler MACT) reporting period to an annual basis to capture the tune-up requirements for all biennial and 5-year units. Condition E2(f) revised.

(5) Update the NESHAP applicability for Source #75-0155-56 and 75-0155-52 to correct the units that were incorrectly identified as applicable to the NESHAP requirements. Conditions E46-1 and E71-1 were revised. An amendment to this minor modification request, dated June 23, 2017, further requests to update the NESHAP applicability for Source 75-0155-056. Condition E46-1 was revised. Conditions E46-10 – E46-14 were removed because there are no units subject to any NESHAP requirements for Source #75-0155-56.

M. Minor Modification #6 (Issued May 1, 2018).

(A) In an application dated November 21, 2017, Nissan requested a minor modification for the following changes: (1) The general requirements for 40 CFR 63, subpart DDDDD added in new section E6. Conditions E3-11

and E6-1 – E6-7 added. 40 CFR 63, subpart DDDDD requirements removed from Sources 01 – Three Natural Gas-Fired Boilers and 52 – Natural Gas Fuel Burning Sources. Condition E61-10 edited because they will be covered in the new section E6. Conditions E61-11 – E61-13 removed. Condition E71-10 edited. Conditions E71-11 – E71-14 removed. No new requirements required for these sources. All boilers and process heaters subject to 40 CFR 63, subpart DDDDD are listed in Condition E6-2.

(2) Source 66 – Paint Line 2 Primer Coating Line East No. 2 thermal oxidizers removed from Condition E24-8 after reconfiguration of Paint Line 2 Prime Oven VOC emission control. As part of the reconfiguration, 3.5 MMBtu/hr prime burner box installed as described in Condition E6-2.

(3) Description of Source 72 – Service Parts E-Coat Line changed to incorporate new 9.0 MMBtu/hr thermal oxidizer burner.

(4) Permit shell update: - Condition A8 Fee payment. - Condition B6 Submission of compliance certification. - Condition B10. Deleted. - Condition B11 Report required upon the issuance of a notice of violation for excess emissions. Added. - Condition D11 Emission standards for hazardous air pollutants. Added. - Condition D12 Standards of performance for new stationary sources. Added. - Condition D13 Gasoline dispensing facilities. Added.

(B) In a letter dated January 31, 2018, Nissan requested a minor modification. The following change was combined with the minor modification submitted November 21, 2017:

(1) Incorporate new emission factors from performance test conducted on November 15, 2017 for Source 33 - Battery Assembly Electrolyte Filling and Degassing. Condition E43-1 edited to incorporate new emission factors.

N. Minor Modification #7 (Issued May 7, 2019). (A) In a letter dated June 8, 2018, Nissan requested a minor modification for the following changes:

(1) Based on the recent adoption of the Federal standard for emergency engines under 400-30-.38-.01(2), 0400-30-39-.01(2), and 400-30-39-.02(2) of the Tennessee Air Pollution Control Regulations (TAPCR) for 40 CFR 63, Subpart ZZZZ, 40 CFR 60, Subpart IIII, and 40 CFR 60, Subpart JJJJ, respectively, Nissan North America requested that the following emergency generator engines be deemed insignificant emissions units according the Rules 1200-03-09-.04(2)© and 1200-03-09-.04(a)3 of the TAPCR: - 75-0155-28: One (1) natural gas-fired 467.7 BHP Generac SG300 emergency RICE for Paint Line 1.

Conditions E73-1 through E73-16 were removed. - 75-0155-57: Emergency RICE. 14 of the 15 existing engines designated as insignificant. Conditions

E75-1 through E75-9 adjusted for the remaining 1482 BHP Caterpillar emergency RICE. Conditions E75-11, E75-13, E75-14, and E75-17 removed as they are no longer applicable to the remaining engine.

- 75-0155-103: One (1) diesel-fired emergency RICE with fire pump for Integrated Logistics Center. Conditions E76-1 through E76-16 were removed.

- 75-0155-99: One diesel-fired emergency RICE with generator for Integrated Logistics Center. Conditions E77-1 through E77-18 were removed.

(B) In a letter dated June 29, 2018, Nissan requested a minor modification for the following changes:

(1) Update destruction efficiency for Source 64: Paint Line 2. Condition E25-7 updated to add Paint Line 2 Topcoat Line – Color 4 – West (No. 1) and Paint Line 2 Topcoat Line – Color 4 – East (No. 2) Oven Temperature Exhaust Oxidizer and Destruction Efficiency.

(2) Update destruction efficiency for Source 66: Paint Line 2 Primer Coating Line. Condition E24-8 updated with the new Paint Line 2 Primer Coating Line – West (No. 1) temperatures and destruction efficiencies.

(3) Update destruction efficiency for Source 72; Service Parts E-Coat Line, including Battery Cases. Condition E41-6 updated with new Service Parts E-Coat Line temperature and destruction efficiency.

(C) Updates to the permit shell include modifications to Conditions A12, A20, D7, and added Condition D14.

O. Significant Modification #3 (Issued May xx, 2020) (A) In a letter dated December 14, 2018, Nissan requested a significant modification for the following change:

(1) Incorporate Source 104: Altima Door Adhesive Line, coming off construction permit #973954, into the operating permit. Conditions E78-1 through E78-4 added. Condition E4-2 amended to include Source 104 which is subject to 40 CFR 63, Subpart IIII. Condition E4-3 is the only NESHAP condition applicable for this source.

(B) In a letter dated April 12, 2019, Nissan requested a significant modification for the following changes:

(1) Nissan is requesting additional limits to address concerns regarding enforceability of the prevention of significant deterioration (PSD) avoidance limits for particulate matter (PM) from the May 11, 1989 Paint Line 2 project. The following sources were included in the original 1989 Paint Line 2 project:

Description Source No. Current

Status

Original PM Permit Limit

(1989 Project)

Requested PM2.5 Permit

Limit

Requested PM10 Permit Limit Enforceable Limit

Lb/hr Tpy Lb/hr Tpy Lb/hr Tpy Paint Line 2

Topcoat 75-0155-64 Active 1.51

3.00

1.06

4.23

1.51

6.04 8000 hr/yr

Natural Gas Burning 75-0155-65

Combined to form facility wide limit in

2009 for Title V.

0.82 1.60

0.86 0.86 900 MMscf/year using the filterable emission limit from AP-42 of 1.7 lb/MMscf

Paint Line 2 Primer 75-0155-66 Active 0.90 1.80 0.63 2.52 0.90 3.60 8000 hr/yr

Fascia Paint Booth 2 75-0155-67

Combined with Source 62: Fascia Booth 1 in

1991.

0.58 1.20 0.41 1.62 0.58 2.32 8000 hr/yr

Stoneguard and PVC (Undercoat)

Spray Booths 75-0155-68

Split up creating new

Source 25 0.07 0.15 0.02 0.08 0.02 0.08 8000 hr/yr

(2) An operating hours limit of 8,000 hours per year was applied to Source 64: Paint Line 2 Topcoat, Source 66: Paint Line 2 Primer, Source 67: Fascia Paint Booth 2, Source 68: Stoneguard and PVC Spray Booths, Source 25: Undercoating Booth, Source 70: Wax Booth, and Source 77: Bituminous Wax Undercoating. Conditions E22-8, E23-5, E24-11, E25-10, E26-5, E27-6, E32-12, and E41-8 were added to limit the operating hours to 8,000 per year. Annual PM limits were removed from Conditions E23-3, E26-1, and E27-1. PM limit for Source 62: Fascia Paint Line 2 split up to return to the original limits for Booth 1 and Booth 2. The limits were set back in 1988 for Booth 1 (3.95 lbs/hr) and 1989 for Booth 2 (0.58 lb/hr). Source 62 and Source 67 were combined back in 1991 to create the current Source 67.

(3) A sub-limit of 900 MMscf per year was applied to Source 65: Natural Gas Fuel Burning. This limit applies to the original Paint Line 2 project sources, including, Source 67: Fascia Paint Booth 2 (not including Fascia Booth 1), Source 64: Paint Line 2 Topcoat, Source 66: Paint Line 2 Primer, Source 68: Stoneguard and PVC Spray Booths, Source 70: Wax Booth, Source 71: Paint Line 2 E-coat, Source 72: Service Parts E-coat, and Source 25: Undercoating Booth. Paint Line 2 has its own gas meter and a log of the monthly gas usage shall be kept to demonstrate compliance with this sub-limit. The initial Title V permit combined all natural gas fuel burning equipment into this source back in 2009. The original project PM limit for this source was set using the AP-42 emission factor of 3.5 lb/MMscf. This emission factor was for filterable PM only. The Division has approved the use of the filterable PM limit only using the updated emission factor from AP-42 Chapter 1, Section 1.4 for Natural Gas Burning, July 1998. The PM limit for this source was added to Condition E62-3.

(4) Nissan sent an application dated March 13, 2020, an update to the April 13, 2019 application to Title V Permit#568333. This was done to address EPA region 4 concerns for PM2.5 and PM10. These concerns were mainly to ensure federal enforceability of the PM limits on the May 11, 1989 PDS determination for Paint line 2. In this application, NNA took limits to stay under the PSD applicability of 10 tons per year threshold for PM2.5 and 15 tons per year for PM10. Compliance methods for PM Conditions E23-3 (Source 68), E26-1 (Source 70), and E27-1 (Source 25) were revised by removing the words “keeping records”. PM has been represented as PM/PM10 and a PM2.5 emission sub-limit has been added to Conditions E24-1 (Source 66), E25-1 (Source 64), and E32-1 (Source 62). The permit was also revised to include PM10 and PM2.5 (presented as PM/PM10/PM2.5) for PM emission limits in Conditions E23-3 (Source 68), E26-1 (Source 70), and E27-1 (Source 25).

(C) In a letter dated September 13, 2019, Nissan requested removing the Battery Plant emission sources (Sources

33, 39, 56, 55, and 37) from the permit. Nissan sold the Battery Plant to Envision. In a separate letter, also dated September 13, 2019, Nissan requested removing Source 57, one 1,000 KW (1,482 HP) emergency

Undercoating Booth 75-0155-25

New in 2009 from split

with Source 68

- - 0.07 0.28 0.07 0.28 8000 hr/yr

Touchup Booth 75-0155-69 Added to Source 64

before 2000 - -

- - No PM

Wax Booth 75-0155-70 Active 0.02 0.01 0.02 0.08 0.02 0.08 8000 hr/yr

Paint Line 2 E-coat 75-0155-71 Active - - - - No PM

Service Parts E-coat 75-0155-72 Active - - - - No PM

Final Touchup 75-0155-73 Added to Source 64

before 2000 - -

- - No PM

Solvent Wiping 75-0155-74 Added to Source 22

before 2000 - -

- - No PM

Engine Assembly and Testing 75-0155-75 Removed - - - - No PM

Metalling Booth 75-0155-76 Removed - - - - No PM Bituminous Wax

Undercoating 75-0155-77 Not in operation 0.03 0.10 0.03 0.12 0.03 0.12 8000 hr/yr

Paint Line 2 Sealer 75-0155-78 Added to

Facility-wide Sealers

- -

- - No PM

Gasoline Fill #2 75-0155-79 Added to

Source 86 in 2009

- -

- - No PM

Windshield Washer Fill 75-0155-80 Active - - - - No PM

Coolant Fill #2 75-0155-81 Insignificant Activity - - - - No PM

7.95 9.79 13.38

generator located in the Boiler house. This unit had been out of service since December 2017 and Nissan is replacing it with a smaller 450 KW Cummins Diesel engine that qualifies as an insignificant emission unit. These two minor modification requests have been combined with Significant Modification 3.

PUBLIC NOTICE · Nissan North America, Inc. 983 Nissan Drive . Smyrna. Installation Description:...

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