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Catalog 9129 8242-02March 1999, GB

Truck AccessoriesAdaptor kits and accessoriesfor F1, F2, T1 and VP1 pumps

Truck Accessories

2

Contents PageFitting kits

for F1, F2, T1 and VP1 pumps 3

Suction fittingsfor F1plus pumps 4

Universal PTO air valve kit 5

Air valve kit for Volvo PTO's 6

Air valve kit for Scania PTO's 7

PTO adapter kitfor Scania ED 90 engines 8



PTO adapter kitfor Mercedes engines 11

MB-F2-H1 torque limiting valve 12

Check valves 13

BPV-F1/-T1 bypass valves 14

BPV-F1-25 and -81 bypass valves 15

BPV-F2 bypass valve 16

BPV-VP1 bypass valve 17

BPV-L line mounted bypass valve 17

FDV-VP1 unloading valve 18

Electrical connector assembly 18

ES line mounted unloading valves 19

Cardan shafts,pump couplingsand mounting brackets 20

Return filter and filter indicator 22

Air breather filter 23

SB splitter boxes 24

Pump ordering numbers 25

Parker Hannifin reserves the right to modify productswithout prior notice.Even though the brochure is revised and updatedcontinuously, there is always a possibility of errors.For more detailed information about the products,please contact Parker Hannifin (VOAC Hydraulics Div.).

3

Truck Accessories

C2

C2

C2

C1

C1

C1

Pressurefitting

Straight suctionfitting

Pressurefitting

45° adjustablesuction fitting

Pressurefitting

90° adjustablesuction fitting

A

B

A

B

Kit with 90 ° suction fittingPump size Ordering no. C1 C2 dia.

F1-20/-30 379 9915 BSP 1/2" 2"F1-40/-60; T1-50 379 9916 BSP 3/4" 2"F1-80/-110; VP1 379 9918 BSP 1" 2"

F2 379 9917 BSP 3/4" 2"

Pump size A B

F1-20/-30 144 128F1-40/-60; T1-50 " "F1-80/-110; VP1 " "

F2 " "

Kit with straight suction fittingPump size Ordering no. C1 C2 dia.

F1-20/-30 370 4934 BSP 1/2" 11/2"F1-40/-60; T1-50 370 4935 BSP 3/4" 2"F1-80/-110; VP1 370 4936 BSP 3/4" 2"

F1-80/-110; VP1* 370 7220 BSP 1" 2"

* Above 100 l/min

Kit with 45 ° suction fittingPump size Ordering no. C1 C2 dia.

F1-20/-30 370 9017 BSP 1/2" 2"F1-40/-60; T1-50 379 9564 BSP 3/4" 2"F1-80/-110; VP1 379 9563 BSP 3/4" 2"

F1-80/-110; VP1* 379 9562 BSP 1" 21/2"F2 379 9914 BSP 3/4" 2"F2 379 9561 BSP 3/4" 21/2"

Pump size A B

F1-20/-30 71 154F1-40/-60; T1-50 " "F1-80/-110; VP1 " "

F1-80/-110; VP1* 64 147F2 " "

* Above 100 l/min

NOTE: Each kit consists of a pressure fitting(two pressure fittings for F2), a suctionfitting, and corresponding seal washers.

Fitting kitsfor series F1, F2, T1 and VP1 pumps

Truck Accessories

4

'Straight' fitting

45° fitting

90° fitting

Cap screw Hold-down clamp

Suction fitting

O-ring

C

C

C

A

A

A

B 20

B 20

B 20

Ordering no. A mm B mm C dia. mm (in.)

378 0635 0 85 38 (11/2")378 0636 17 136 50 (2 ")378 0637 25 145 63 (21/2")

378 0973 17 136 45378 0974 17 136 48

Suction fittingsfor series F1 plus pumps

NOTE: The F1plus pump does not include a suc-tion fitting; it must be ordered separately.

'Straight' suction fittings

NOTE: Suction fittings fit all frame sizes(F1-25, -41, -51, -61, -81 and -101).A suction fitting must be ordered sepa-rately (not included with the pump).

A 'suction fitting' consists of a straight,45° or 90° suction fitting, 2 clamps,

2 cap screws and an O-ring.


378 06331) 60 104 38 (11/2")378 03642) 67 110 50 (2 ")

378 0634 75 117 63 (21/2")

378 1062 67 110 40378 0975 67 110 45378 0965 67 110 48

1) Suitable for frame size F1-25.2) Suitable for pump sizes F1-41,-51,-61,-81, -110.


378 0978 126 83 38 (11/2")378 0979 135 83 50 (2 ")

378 0976 135 83 45378 0977 135 83 48

45° suction fitting

90° suction fitting

5

Truck Accessories

PTO air valve kit Universal

Air valve nominal voltage [VDC] 24Nominal current [A] 0.4Required power [W] 9.6

Max air pressure [bar] 10Air hose size 1/4"

Operating mode Activated solenoid:Air valve open and

PTO engaged.

Ordering number 370 8779

• The kit includes all parts required for maneouveringthe PTO as illustrated below.

• The air valve kit is suitable for most PTO's with ametric M12x1.5 air connection.

• The air valve can be installed with other air valves onthe chassis which means simple installation withcommon air supply and a minimum of hoses.

• The air valve can be connected to electrical wiresusually pre-installed on the chassis.

Universalair valve kit

Universal PTO air valve kit

Truck Accessories

6

PTO air valve kit Volvo

Air valve nominal voltage [VDC] 24Nominal current [A] 0.4

Required power [W] 9.6Max air pressure [bar] 10

Air hose size 1/4"Operating mode Activated solenoid:

Air valve open andPTO engaged.

Ordering number, series FM and FH1) 378 1010

1) Series FH(c) introduced Nov. -98.

• The air valve kit is suitable for operating a Volvo PTOon Series FM and FH truck chassis (FH introducedNov. -98). All parts required to operate the PTO areincluded in the kit (as shown below).

• The air valve can be combined with other air valveson the chassis; this means a simple installation witha common air supply and a minimum of hoses.

• All electrical wires are pre-installed on the chassis.The relay should be installed in socket K1-14 behindthe dashboard cover.

• Function:The relay makes sure the PTO is being disengagedas soon as the 'ignition key' is turned off.To re-engage the PTO, the operator has to put theswitch back to neutral, and then move it to the 'ON'position.

Air valve kit forVolvo PTO's.

Air valve kit for Volvo PTO's

7

Truck Accessories

• All parts required for operating a Scania PTO areincluded in the kit (shown below).

• The air valve kit is suitable for all Scania chassis,Scania Original PTO's, and PTO's from ParkerHannifin (VOAC Hydraulics Div.) for Scania chassis.

• The air valve can be combined with other air valveson the chassis; this means a simple installation witha common air supply and a minimum of hoses.

• All electrical wires are pre-installed on the chassis.

PTO air valve kit Scania

Air valve nominal voltage [VDC] 24Nominal current [A] 0.4

Required power [W] 9.6Max air pressure [bar] 10

Air hose size 1/4"Operating mode Activated solenoid:

Air valve open andPTO engaged.


Air valve kit forScania PTO's.

Air valve kit for Scania PTO's

Truck Accessories

8

Pump size F1-20 F1-30 F1-40 F1-60 F1-80 F1-110 T1-50 F2-53/53 F2-70/35 F2-70/70

Max. operating pressure [bar] 350 350 350 350 285 205 250 205 205 160

Bypass valve Required

NOTE: Max operating pressures shown for the F2 frame sizes are validwhen both ports are pressurized to the same level simultaneously.

Max. torque [Nm] 360Gear ratio (engine:pump) 1 : 0.975

Pump rotation Right hand (clockwise)

PTO adapter kit Ordering number

Scania ED-90 379 1729

• With the adapter kit, an hydraulic pump that meetsthe ISO standard can be installed on PTO of theScania 9 liter engine DS/DSC 9.

• The PTO must be ordered with the chassis fromScania.

• For additional information please refer to ScaniaService Information 19-860330 GT SV.

PTO adapter kit for Scania ED 90 engines

9

Truck Accessories

Pump F1-20 F1-30 F1-40 F1-60 F1-80 F1-110 T1-50 F2-53/53 F2-70/35 F2-70/70

Max. operating pressure [bar] 350 350 350 350 350 340 250 340 340 270


NOTE: Max operating pressures shown for the F2 framesizes are valid when both ports are pressurizedto the same level simultaneously.

Max. torque [Nm] 600Gear ratio (engine:pump) 1 : 1.19


PTO adapter kit Ordering number

ED-120-F1 379 9888ED-120-VP1 379 9889

PTO adapter kit for Scania ED 120 engines• With the adapter kit, an hydraulic pump (e.g. F1 or

VP1) that meets the ISO standard can be installed onthe PTO of the Scania 12 liter engine.

• The PTO gear is supplied with the chassis.• Please note: The engine must be ordered with PTO.

Truck Accessories

10

Pump F1-20 F1-30 F1-40 F1-60 F1-801) T1-50

Max. operating pressure [bar] 350 350 285 200 1501) 230Bypass valve Required

1) The engine transmission permitsonly 150 bar on the F1-80.

Max. torque [Nm] 186Gear ratio (engine-to-pump) 1 : 1


Designation Ordering number

ED-140 adapter kit 370 8445PTO gear (from model 144) 379 9413

NOTE: Model 143 also requires a PTOgear: Scania part no. 259 206.

• With the adapter kit, an hydraulic pump that meetsthe ISO standard can be installed on PTO of the

Scania 14 liter engine DS 14.

• The PTO gear is not supplied with the kit; it must beordered separately. For model 144 and later it can beordered either from Parker Hannifin (VOAC Hydr. Div.),ordering number 379 9413, or from Scania Spare Parts.

A PTO gearis required frommodel 143.

PTO adapter kit for Scania ED 140 engines

11

Truck Accessories

Pump F1-20 F1-30 F1-40 F1-60 F1-80 F1-110

Max. operating pressure [bar] 350 350 350 350 350 270for short duration, non-frequent work cycles

(e.g. tippers and skip loaders)

Max. operating pressure [bar] 350 350 350 350 310 225for continuous work cycles(e.g. cranes and winches)


Pump F2-53/53 F2-70/35 F2-70/70 T1-50 VP1-045 VP1-075

Max. operating pressure [bar] 270 270 210 350 350 350for short duration, non-frequent work cycles

(e.g. tippers and skip loaders)

Max. operating pressure [bar] 230 230 175 200 300 300for continuous work cycles(e.g. cranes and winches)


NOTE: Max operating pressures shown for the F2 frame sizes are valid whenboth ports are pressurized to the same level simultaneously.

Max. non-frequent/continuous torque [Nm] 470/390Gear ratio (engine-to-pump) 1 : 1.075


Adapter kit Ordering number

VH-PTO-DB 379 2568

• With the adapter kit, an hydraulic pump that meetsthe ISO standard can be installed on the PTO of theMercedes V6 and V8 engines.

PTO adapter kit for Mercedes engines (Actros)• The PTO must be ordered with the chassis from the

manufacturer or through the distributor;when ordering, state 'N53 without pump'.

Truck Accessories

12

70 35

Alt.

MB-F2-H1

SP

T

MB-F2-H1 valve for system pressures to 350 bar(application examples).

53 53

Alt.

MB-F2-H1

SP

T

70

177(max)

20

10 1065

Port T(BSP 1")

Port P(BSP 1")

Port S(BSP 1/4")

φ 10.5(x2)

∆p [bar]

20

10

00 40 80 120 160 200 [l/min]

MB-F2-H1

Torque limiting valve MB-F2-H1

Max pressure [bar] 350Adjustment range [bar] 150 – 350


• The torque limiting valve protects the PTO outputshaft (which drives the hydraulic pump) from beingoverloaded. When the set pressure in the system isreached, the flow from the pump circuit connected tothe valve is being unloaded; refer to the schematic.

Pressure dropThe diagram below shows pressure drop (P-to-T) vs.flow when the set pressure is reached and the valveunloads one of the pump flows to tank.

Application examples

The following schematics show how the MB valve canbe connected to the F2.

MB-F2-H1 torque limiting valve

13

Truck Accessories

Check valvesCheck Ordering Max flow Max press. Openingvalve number [l/min] [bar] press. [bar]

1/2" 379 1963 75 350 0.53/4" 379 1964 130 350 0.5

1" 379 1965 200 350 0.5

Check Dimensions in mm; B and C threads are BSP.valve A B C φ D E F G

1/2" 32 1/2" 1/2" 30 19 35 693/4" 36 3/4" 3/4" 34 20 13 65

1" 40 1" 1" 43 20 15 70

NOTE: Free flow is indicated by the arrow.

A B

E F

G

E F

G

DC

C DA B

E F

G

C DA B

1/2" check valve

3/4" check valve

1" check valve

Truck Accessories

14

A

BC

Pilot gauge port 'S'

(BSP 1/4")

Inlet gauge port 'T' (BSP 3/8")

Outlet gauge port 'P' (BSP 3/8")

DIN 43650connector

ED

Banjo fitting P(from pump outlet)

Banjo fitting T(to pump inlet)

O-ring (P)

O-ring (T)

Directional valve block (open center)

Check valve(pilot operated)

BPV-F1/-T1 bypass valve block

F1 or T1pump

Solenoid valve(24 or 12 VDC)

'S'

'T'

1. To limit system pressure, a 1/4" relief valve (not included) can be installed between pilot gauge port 'S' and inlet gauge port 'T'.

1

• An F1 or T1 pump supplied with a bypass valvecan be utilized in applications where the pump isoperating constantly i.e. when the pump is drivenfrom the crankshaft through a propshaft or belt,or when it is installed on a PTO.

• In most cases, the bypass valve allows the pump tobe driven at max engine rpm during transportation atno load. This prevents pump cavitation and high heatgeneration which may otherwise be encountered atlarge flows.

• The BPV valve connects the outlet and inlet ports ofthe pump, and only a small oil flow goes through thesystem to tank.

• The valve is installed directly on top of the pump portsurface with 'banjo' fittings.

• As the BPV valve is symmetrical it can be 'turned180°' to suit either left hand or right hand pump rota-tion, and to prevent interference with chassis compo-nents.

• The valve can only be engaged or disengaged(through the 12 or 24 VDC solenoid) at no-loadsystem pressure.

Bypass valve, type BPV-F1/-T1

Max operating pressure [bar] 350Solenoid voltage [VDC]

standard (optional) 24 (12)Power requirement [W] 10.5

Operating mode Activated solenoid:Check valve closed

Bypass valve Ordering number Dimensions [mm] BSP thread Torque [Nm]designation 24 VDC 12 VDC A B C D E T P T P

BPV-F1-20/30 379 2123 – 105 100 74 26 40 3/4" 1/2" 50 50BPV-F1-40/60 370 8086 379 7508 115 100 74 26 40 1" 3/4" 50 50

BPV-F1-80 379 1962 379 7509 130 100 74 26 40 11/4" 1" 100 100BPV-F1-110 370 8088 379 8775 140 100 74 26 40 11/4" 1" 100 100

BPV-T1-50 379 4472 – 115 100 74 26 40 1" 3/4" 50 50

O-ring kit 379 9883 Contains banjo fitting O-rings for the above valves.

BPV-F1/-T1 bypass valves

15

Truck Accessories

Directional controlvalve ('open center')

Pilot operatedcheck valve

Valve blockF1 pump

Solenoidvalve

'p'

(F1plus end cap)

Solenoidvalve

Valve housing

Valve body

Pressure connector

O-ring (x2)

Suctionadapter

Pump suctionport

Pump pressure port

Hold-downclamp (x2)

Hold-downclamp (x2)

IMPORTANTAlways tighten the pressure connectorbefore tighte- ning the cap screws.

Cap screw (x2)

NOTE: Dimensions are shown for BPV-F1-81; (those for BPV-F1-25 are in parenthesis).

Spacerbushing

O-ring(x3)

110 (105)

39 (39)

110(110)

BSP 1"(BSP 3/4")

Female connector

Male connectorCable length≈ 0,55 m

Bypass valve, type BPV-F1-25/-81

Max pressure, continuous [bar] 350intermittent [bar] 400

Solenoid voltage [VDC] 24Power requirement [W] 10.5


Bypass valve Ordering For F1 Torque pressurekit design. number size connector to:

BPV-F1-25 378 1064 -25/-41/-51/-61 50 Nm

BPV-F1-81 378 1065 -81/-101 100 Nm

O-ring kit 378 0641 Contains all five O-rings(as illustrated to the right);included in the valve kits.

NOTE: A 12 VDC solenoid is available as an option.

• The bypass valve is mainly utilized in applicationswhere the F1plus pump is driven from the crank-shaft through a cardan shaft or belt, or when it isinstalled on an engine PTO.

• The BPV bypass valve should be engaged duringtransportation when the pump is operatingconstantly and the engine is running at max rpm;the hydraulic system is not sized for the largeflow that will otherwise go through the hydraulicsystem.

• The hydraulic system must be of the 'open centre'type so that a cooling flow of some 5–10% iscirculating through the system; this flow willusually be sufficient to prevent heat build-upduring transportation.

• In addition, the BPV valve substantially reducesthe energy loss during transportation.

• The valve installs directly on top of the pumpend cap with a pressure port 'banjo' fittingand an inlet port spacer bushing with two capscrews; refer to the illustration to the right.

• As the BPV valve is symmetrical it can be 'turned180°' to prevent interference with chassis compo-nents; it can also be utilized for left or right handpumps.

• The valve function must only be activated orreleased (by means of the 24 VDC solenoid)at no-load system pressure (below 20 bar).

IMPORTANT- Make sure a small oil flow (some 5–10% of the

pump flow) comes out of the filter (at 'p' in theschematic below right) when the bypass valvesolenoid is not activated.

Bypass valve schematic.

Bypass valve installation and cross section.

BPV-F1-25 and -81 bypass valves

Truck Accessories

16

150

Pilot gauge port 'S1' (BSP 1/4")

Pilot gauge port'S2' (BSP 1/4")

15074 744026

Banjo fitting P2(from pump outlet 2;

torque to 50 Nm)

Banjo fitting P1(from pump outlet 1;

torque to 50 Nm)

Banjo fitting T(to pump inlet;

torque to 100 Nm)

Inlet gauge port'T' (BSP 3/8")

Outlet gauge port 'P2'(BSP 3/8")

Outlet gauge port 'P1' (BSP 3/8")O-rings

DIN 43650connector

BSP 3/4"(x2)

BSP 11/4"

Directional valve block (open center)

Check valve(pilot operated)

BPV-F2 bypass valve block

F2 pump(twin flow)

Check valve(not included)

Solenoid valve(24 or 12 VDC)

'P1'

'S2'

'P2'

'S1''T'

• An F2 twin pump supplied with a bypass valve canbe utilized in applications where the pump is opera-ting constantly i.e. when the pump is driven from thecrankshaft through a propshaft or belt, or when it isinstalled on a PTO. In addition, it can be used when,temporarily, one of the two circuits is not required;power losses are thus reduced as the non-requiredflow is not forced through lines and open centervalves.

• In most cases, the bypass valve allows the pump tobe driven at max engine rpm during transportation ata minimum load. This prevents pump cavitation andhigh heat generation which may otherwise beencountered at large flows.

• The BPV valve connects the outlet and inlet ports ofthe pump, and only a small oil flow goes through thesystem and to the reservoir.

• The valve is installed directly on top of the pump portsurface with banjo fittings.

• As the BPV valve is symmetrical it can be 'turned180°' to suit either left hand or right hand pump rota-tion.

• The valve can only be engaged or disengaged(through the 24 or 12 VDC solenoid) at no-loadsystem pressure.

Bypass valve, type BPV-F2

Max operating pressure [bar] 350Solenoid voltage [VDC]

standard (optional) 24 (12)Power requirement [W] 10.5 (each solenoid)


Ordering number 379 4699 (24 VDC)379 8533 (12 VDC)

NOTE: O-ring kit, ordering number 379 9883, containsbanjo fitting O-rings for the above valves.

BPV-F2 bypass valve

17

Truck Accessories

100 55

62

45

45

10 10

100

1" BSP (x2)

Gauge port(BSP 1/4")

φ 9(x2)

44

50

DIN 43650connector

Needle valveadjustment

Inlet('IN')

Outlet('UT')

Solenoid(24 VDC)

Directionalcontrol valve

Unloadingvalve

Gauge port 'G'

Solenoid valve (24 VDC)

Needle valve

Inlet

Outlet

Outlet (pressure)port (BSP 1")

Inlet (suction)port (BSP 11/4")

Pressure gaugeport (BSP 1/4");connect to port Sof the bypass valve.

VP1 end view

51.5 32

8.5

41

92

9≈4030

534 mmhex key

BSP 1/4"(x3)

φ 6.5(x2)

D

T P

S

X

BPV-VP1bypass valve

Load sensingvalve

Bypassvalve (5 bar)

VP1 pump

Load sensing(LS) signal

SX

TP

The BPV-VP1 bypass valve is utilized in hydraulicsystems where the pump is operating constantly.The valve, which requires no additional control valve,allows the pump to operate on- or off-load up to its maxselfpriming speed.Also, the valve protects the pump from overheating inthe off-load mode by allowing a small flow over a 1.5 to2 mm orifice (refer to the schematic to the right).When a load sensing valve function is engaged, thebypass flow is cut off (as port 'X' is being pressurized).

Valve Ordering Rated flow Max press.type number [l/min] [bar]

BPV-VP1 379 8799 20 350

BPV-VP1 bypass valve

• The unloading valve is utilized in hydraulic systemswhere the fixed displacement pump is constantlyengaged and no flow is required, i.e. during transpor-tation. The flow is then directed through the unload-ing valve which has a low pressure loss and lessheat is being generated in the system.

• When the solenoid is activated the unloading valvecloses and the pump flow is directed to the directionalcontrol valve or other user.

• The opening time of the valve can be increased ordecreased by adjusting the needle valve (which isfully open when delivered).

Unloading valve, type BPV-L

Max operating pressure [bar] 280Max flow [l/min] 250

Solenoid voltage [VDC] 24Required power [W] 12



BPV-L line mounted bypass valve

Truck Accessories

18

'1'

'2'

≈ 5.5 m

4.832

≈136

54

63.5

63.5

52.534.5

14.5

49

φ 7(x2)

BSP 1/4"(x3)

1

3

2

DIN 43650connector

Open centercontrol valve

Load sensingcontrol valve

Unloadingvalve

Load sensing(LS) signal

Solenoid (24 VDC/19 W)

'1' '2'

'3'

The FDV-VP1 unloading valve is used in hydraulic sys-tems where two directional control valves are utilized:1. An open center valve for e.g. tipper and/or support

legs that don't benefit from a load sensing function.2. A load sensing valve for the remaining work func-

tions.

When a section of the open center control valve isengaged and the FDV solenoid is energized, the VP1pump load sensing line is connected to the pump outlet.The pump then goes to max displacement and full flowis delivered to the open center valve.

Valve Ordering Rated flow Max press.type number [l/min] [bar]

FDV-VP1 379 8937 153 350

FDV-VP1 unloading valve

The assembly consists of a DIN 43650 ('Hirschmann')connector and a protective, flexible cable tubing that issecurely installed in the connector; two insulated wiresare hooked up to terminals '1' and '2'.The inside of the connector is filled with silicon greaseto prevent water penetration.The cable length is approximately 5.5 m.The connector assembly fits the following accessoryvalves:BPV-F1/-T1 bypass valves page 13BPV-F2 bypass valve " 14BPV-L line mounted bypass valve " 15FDV-VP1 unloading valve " 16ES line mounted unloading valves " 17

Designation Connector ass'y


Electrical connector assembly

19

Truck Accessories

P2

P1

T1 LS

PM

ES valve block Control valve

Manualoverride

Solenoid(12 or 24 VDC)

• The ES unloading valve is intended for fixed pumpcircuits. It has BSP 1" main ports and is installedseparately with M10 screws.When the solenoid is non-activated (refer to theschematic), the entire pump flow is directed throughport T1 to tank and the output port, P2, is blocked.An activated solenoid allows flow through the valvefrom P1 to P2.

• In addition to its unloading function, the ES valve actsas a pressure relief valve.

• There are two solenoids available: 12 and 24 VDC(ES12 and ES24 respectively).

Unloading valve design. ES12 ES24

Max operating press. [bar] 350Max flow [l/min] 200

Solenoid voltage [VDC] 12 24Required power [W] 12

Solenoid modes:Non-activated P1–to–T1

Activated P1–to–P2

Ordering number 1) 1)

1) Contact Parker Hannifin(VOAC Hydraulics Div).

ES line mounted unloading valves

25

40

120

62

155 26135

130

10

10

100

100

25 25 25

Thread (x2)M10x16 deep(opposite side)

BSP 1"(x3)

P1

LS

T1T1

P1

P2 P2

Manual override

DIN 43650connector

Truck Accessories

20

Flangeadapter

Cardanshaft

PTOflange

PTO flange adaptersCardan shaft PTO flange Flange adapter

type type ordering no.

SAE 88 SAE 116 370 5895SAE 97 SAE 116 370 5896

SAE 116 SAE 97 370 5897 3)

DIN 90 DIN 100 370 5898DIN 100 DIN 90 370 58993)

3) WARNING! The utilized cardanshaft torque limits (above) mustnot be exceeded.

Pump or Cardan shaft kit Pump coupling Bracket Bracket kitsplitter box type Type Ordering no. Type Ordering no. ordering no. ordering no.

F11) SAE 881) 073 001 SAE 881) 370 4628 379 7831 379 7832F1plus " " " 378 0644 " "

F1 SAE 97 370 0315 SAE 97 370 4631 379 7831 379 7832F1plus " " " 378 0645 " "

F2 " " " " " "T1-50 " " " " " "

VP1 " " " " " "

SB154, SB118 SAE 97 370 0315 SAE 97/ Included with 370 5221 370 5220DIN 90 splitter box

1) The SAE 88 cardan shaft and pump coupling can also be used to drive a seriesF2, T1-50 or VP1 pump providing max allowed shaft torque (below) is not exceeded.

Cardan shaft specificationsCardan shaft Spicer Max length Diameter Max torque Ordering

type designation [mm] [mm] peak/contin. [Nm] number

SAE 88 K1140 1220 2) 45 600/300 073 001

SAE 97 K1310 1220 2) 50 1000/500 370 0315

2) One end not welded

Cardan shafts, pump couplingsand mounting brackets

F1plus shown

21

Truck Accessories

E1 E2 (F1plus)

φ A

φ B

φ C

D thread (x4)

E1

32 φ D (x4)

φ A

φ B

φ C

R1 (max)

φ 55h9

0.4

Fig. 1. DIN 90 (370 4634) (378 0642)

E1

φ A

φ B10°φ C

D thread (x4)

Fig. 3. SAE 88 (370 4628) (378 0644)

E1

φ A

φ B10°φ C

D thread (x4)

Fig. 4. SAE 97 (370 4631) (378 0645)

Fig. 2. DIN 90 (370 7423)

E2 (F1plus)

E2 (F1plus)

Pump couplings

Designation DIN 90 (fig. 1)

A 90B 74.5C 47 h7D M8

E1 61.5E2 (F1plus) 57.2

Ordering no. 370 4634F1plus 378 0642

NOTE: Max torque is limitedby the cardan shaft.

Designation DIN 90 (fig. 2)

A 90B 74.5C 47 h7D 8.2E 61.5

Ordering no. 370 7423

NOTE: Max torque is limitedby the cardan shaft.

Designation SAE88 (fig. 3)

A 88B 69.9C 57,15 H8D 5/16" UNC

E1 65E2 (F1plus) 59.5

Max torque [Nm]interm./contin. 600/300


Designation SAE97 (fig. 4)

A 97B 79.4C 60,33 H8D 3/8" UNC

E1 65E2 (F1plus) 59.5

Max torque [Nm] interm./contin. 1000/500


Truck Accessories

22

Fil i ll i

123.5 square 11 dia. (x4)

132 dia.

87 96

154

294

102

40

BSP11/4"

BSP 1/8"(x2)

BSP 1/8"

Gasket(included)

NOR

MA

LR

UN

NIN

GCHANGE FILTER

BSP 1/8"

'Red'

'Green'

10

31

40 dia.

Return filter and filter indicatorReturn flow filter

The low pressure, full flow return filter contains a re-placeable fiber glass cartridge with a large flow area.The filter is designed for vertical installation on top ofthe hydraulic reservoir.The built-in bypass function opens at 1.6 bar; the over-flow is above the cartridge, preventing accumulated dirtinside the filter to enter the flow.The aluminum housing contains three BSP 1/8" portswhich can be utilized for the installation of a filter indi-cator (see below).

Designation Return filter

Rated flow (at 30 cSt) [l/min] 230Cartridge pressure drop

at rated flow and 30 cSt [bar] < 0.1Degree of filtration

(β25 ≥ 75, ISO 4572) [µm] 25 (abs.)Cartridge collapse rating

(ISO 2941) ]bar] 8Inlet port size BSP 11/4"

Weight incl. cartridge [kg] 6

Ordering code, filter ass'y 946 395filter cartridge only 946 396

NOTE: The flow capacity of the filter should be atleast twice the pump flow under normaloperating conditions.

Filter indicatorThe visual filter indicator installs in one of the filterhousing ports (BSP 1/8"; see above). When the hydrau-lic system has reached normal operating temperature,the position of the indicator needle shows the conditionof the filter cartridge:• 'Green' - The cartridge is OK.• 'Red' - Replace the cartridge.

NOTE: A needle in the red area indicates that only partof the oil flow is being filtered which, in turn,means that system components such as thepump will suffer from increased wear.

Designation Filter indicator

'Green' pressure range [bar] ≤ 1.0'Red' pressure range [bar] 1.0 – 1.6Max pressure (peak) [bar] 2.5

Installation thread BSP 1/8"


23

Truck Accessories

BSP 3/4" 15

45

82 dia.

O-ring(incl.)

Air breather filterThe oil level in the reservoir can sink drastically whenmax pump capacity is utilized e.g. to fill the piston endof a cylinder with a large 'piston/piston rod' ratio and thereturn flow back to tank is comparatively small. A cor-responding volume of air must then enter the tankthrough the breather.The air breather shown to the right, which mounts ontop of the reservoir, is adequately dimensioned for mostapplications. It has sufficient filtering properties to pre-vent external dirt from entering the hydraulic system.The breather has a built-in function which limits thetank pressure to 0.5 bar.

Designation Air filter

Nominal air flow [l/min] 300Nominal degree of filtration [µm] 6Exhaust opening pressure [bar] 0.5

Installation thread BSP 3/4"


NOTE: Preferably, the air flow capacity should be atleast twice the pump flow under normal opera-ting conditions.

Truck Accessories

24

SB splitter boxes• The splitter box is utilized to drive two pumps, provi-

ding two separate, independent flows.• The high permissible input shaft torque allows two

large pumps to be operated simultaneously;make sure, however, that the PTO and the cardanshaft will stand the intended load.

• Pump mounting flange and shaft end must meet theISO standard.

• The splitter box is available with either of two gearratios (input shaft-to-pump):SB 118 - 1:1.18SB 154 - 1:1.54

• The shipping carton contains all parts required for theinstallation of the two pumps.

Recommendations

Use the following tables to verify that max pump rpmand max splitter box input torque are not exceeded.

Pump Max input speed [rpm]size SB 118 SB 154

F1-20 1950 1500F1-30 1700 1300F1-40 1525 1200F1-60 1300 975F1-80 1100 850

F1-110 1100 850T1-50 1350 1000

Example: An SB 118 with an F1-20 and an F1-80 canbe operated at max 1100 rpm (splitter boxinput speed), and an SB 154 with the samepumps at max 850 rpm.

Pump Pump input torque [Nm] atsize 250 bar 300 bar 350 bar

F1-20 80 95 110F1-30 120 140 165F1-40 160 190 225F1-60 240 285 335F1-80 315 380 445

F1-110 435 525 610T1-50 200 240 275

F2-53/53 420 505 590F2-70/40 435 525 610

Example: An F1-40 at 350 bar requires 225 Nmand an F1-60 at 300 bar 285 Nm.Total required splitter box input torque:SB 118: (225 + 285) x 1.18 ≈ 610 Nm.SB 154: (225 + 285) x 1.54 ≈ 785 Nm

Compare with max permissible torque(interm. 1000 Nm; continuous 700 Nm).

NOTE: If the splitter box should be utilized at closeto the max permissible torque and/or maxthe permissible speed, please contactParker Hannifin (VOAC Hydraulics Div.)

Designation SB 118 SB 154

Gear ratio 1:1.18 1:1.54Max input torque

intermittent/continuous [Nm] 1000/700Max power Housing oil tempe-

rature must notexceed 75 °C.

Weight [kg] 11.5

Ordering number 379 4981 370 5100

Installation information

1. Series F1, T1 and F1 plus (fig. 2)

Valid: At continuous operation less than 30 min.and/or less than 80 kW continuous poweroutput.

- Remove the uppermost drain plug and add0.5 liter Shell Spirax AX (or similar fluid).

- Install the breather (and the 90° adapter,part no. 378 1069, if required).

NOTE: The F1 or T1 shaft seal must not be removed.

2. Series F1 and T1 (left illustration, fig. 3)

Valid: At continuous operation more than 30 min.and/or more than 80 kW continuous poweroutput.

- Remove the shaft seals.

- Install a drain hose between the drain port on theside of the splitter box (see the illustr.) and thereservoir; it must end below the lowest oil level inthe reservoir. Utilize one of the 'banjo' couplingsincluded in hose kit 378 1085.

3. Series F1 plus (right illustration, fig. 3)

Valid: At continuous operation more than 30 min.and/or more than 80 kW continuous poweroutput.

- Install hose kit 378 1085 between the lowest drainport on one of the pumps (see fig. 3) and thelowest drain port of the splitter box.

- Install a drain hose between the drain port on theside of the splitter box and the reservoir; it mustend below the lowest oil level in the reservoir.Utilize one of the banjo couplings included in hosekit 378 1085.

NOTE: The inlet (suction) ports of of the pumps shouldalways face the splitter box center, as shown,in order to counteract internal gear forces.

Fig. 1. F1-pumps installed on a splitter box.

25

Truck Accessories

Pump Orderingorder. code number

VP1-045-R 378 0334VP1-045-L 378 0335VP1-075-R 378 0336VP1-075-L 378 0337


F1-20-R 370 4520F1-30-R 370 4530F1-40-R 370 3940F1-60-R 370 3960F1-80-R 379 6380

F1-110-R 370 9110T1-50 379 2050


F2-53/53-R 379 9980F2-53/53-L 379 9990F2-70/35-R 379 9960F2-70/35-L 379 9970

100dia.

160

186310

12

100 25

Input flange fits cardan shaftaccording to DIN 90 and SAE 97(equals Spicer K1310)

M12 pump mountingstuds (4 + 4)

Splitter box mounting studs (M12; x4) on 140 mm P/D.

Pump mountingcenterline

3/8" UNC screws(SAE 97; x4)

M8 screws(DIN 90; x4)

Spacer ring for DIN 90(GWB 287,00); fits inside the input flange

Pump ordering numbers

Splitter box installation

Pump Orderingorder. code* number

F1-25-R 378 1024-L 378 1025

F1-41-R 378 1040-L 378 1041

F1-51-R 378 1050-L 378 1051

F1-61-R 378 1060-L 378 1061

F1-81-R 378 1080-L 378 1081

F1-101-R 378 1100-L 378 1101

Breather Breather with 90°, adjustable adapter

Hose assembly (incl. 'banjo' couplings)

'Banjo' coupling(without hose))

F1plusF1, T1

Breather kit (incl. 90°, adjustable adapter and seals):Part no. 378 1069.

Fig. 2. Breather installation on the splitter box.

Hose kit (hose sub-ass'y and separate 'banjo' coupling):Part no. 378 1085.

Fig. 3. Forced cooling of the splitter box.

* NOTE: No suction fitting included; refer to page 4.

Truck Accessories

26

Notes

27

Truck Accessories

Notes

Parker Hannifin ABVOAC Hydraulics DivisionS-461 82 TrollhättanSwedenTel +46 520 986 00Fax +46 520 371 05www.parker.com

Catalog 9129 8242-02Ed. 1711-9909 GB

Please contact our sales representative:

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