Prototyping 2012, comparison of technologies and our portfolio
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Prototype and manufacturing Center, Triple-C [email protected]
China Prototype Center, By Triple-c Ltd
Western Service and Quality
But Chinese prices!
Prototype and manufacturing Center, Triple-C [email protected]
Introduction: Established in 2005, China prototype Center is set up by industrial design engineers with the aim to deliver prototypes and (assembled) parts for Western Companies with western quality but Chinese prices. We are a full service source for Innovative companies. Our clients are mainly design firms and companies with their own R&D all over the world, both small and large sized companies.. We promise to deliver you a high quality and we have many clients that made repeat orders. If you want a cost indication of producing your parts, please send us your CAD-files and we advice you what to do and give you a very competitive price. Your prototypes will be send out by air: usually to Europe/U.S. it takes 3-4 days. For mass production we will send the goods by ship.
Advice: Our advice for your proto- and test series depends on the geometry of your product and the purpose of your prototype. Is it a marketing sample, A show model or will your prototype be used for functional testing or structure check? As experienced engineers we can give you a general advice:
1-5 pieces 1-5 pieces 5-50 50 piece or more
50 piece or more
Method FDM, SLA or SLS CNC
Silicone mould/ RTV casting
Vacuum forming Copper or aluminium moulds/ RIM for larger parts
injection Moulding P20 steel/NAK 80 1.2344 steel
When Marketing models SLS is also used for functionality
Reviewing assembly Parts testing
Marketing models
Marketing samples or production production
Tolerance ± 0,1 mm ± 0,1 mm ± 0,2 mm
Material examples EOS ABS/PMMA/POM PE/PC/PP/PA Aluminium/Brass
Like ABS(PX217) We can use Axson material
ABS, PE, PS ABS/PP/POM etc
Lead-time production
3 days 5-10 days
8-15 days
20 days for toolmaking 20-45 days for toolmaking production depends on quantity
Notes CNC milling can also be cost effective, eg when using flat products. The CNC milling cost is about 30% less than compared to western Europe producers prices.
Each Silicone mould can make 25 duplicates. About 25% cheaper than in Europe.
Prototype and manufacturing Center, Triple-C [email protected]
Examples CNC/prototypes Usually CNC milling is used to check your CAD assembly in real with real materials as you intended to mass produce the parts, or to check the parts structure or product strength.
cnc milled working protototype for a sailing device
Aluminium housing for LED lamp
cnc milled real working protototype
Large housings for medical appliances with an inside EMC coating
A complete trolley prototype with cnc milled plastic parts
and extruded aluminium tubes.
Prototype and manufacturing Center, Triple-C [email protected]
cnc turned PMMA with Logo cnc milled working protototype ALuminium cnc milled working protototype ABS
Examples of CNC milled prototypes ABS/Aluminum/Steel 304
cnc milled working protototype CLOCK cnc milled helmet protototype ABS cnc milled working protototype aluminium/abs/with logo
Prototype and manufacturing Center, Triple-C [email protected]
Usually RTV casting is used for show models or to check the assembly of your parts.
cnc milled working protototype ABS cnc milled + pcb working protototype Metal sheet
Examples RTV casting, SLA, sheet metal prototyping
RTV casted prototypes, 2 Components Remote control prototype from a silicone mold
The coloured part is rubber RTV casted prototypes
Prototype and manufacturing Center, Triple-C [email protected]
cnc machine cnc machine cnc machine
Lathe center Vacuum casting polished
Prototype and manufacturing Center, Triple-C [email protected]
References: Multinationals:
• Heineken/vrumona BV (NL) • Laarhoven design (NL) • Hypsos (NL) • Randox laboratories (UK) • SC Johnson USA/CHINA R&D center • Cooper lighting ( USA) • Philips Lighting ( China) • Deutsche Telekom AG. • Ophardt Hygiene (CANADA)
Design/Engineering offices
• Pezy (Holland) • GTE-engineering (NL) • Aventech, Outerspace, (Australia) • Cuckoo Company ( NL) • Kelder (NL) • China Creative Company � our Partner in design & engineering:
www.chinacreativecompany.com
SME
• Inosat (Portugal) • NordicNeuroLab AS • Noteborn B.V. • Dutchups BV (Holland) • Air-aroma (Australia) • Phifer –reader (USA) • Permlighting • Kidsnautique B.V • Capsourcing (France)