Protech Corporate Presentation

8/13/2019 Protech Corporate Presentation

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PROTECH CONSULTANTS PVT. LTD.Corporate Presentation

Practicing Innovation leads to Success


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PRELUDE

A Medium sized Engineering Consultancy Company serving the Chemical and Petrochemical Industry.

Founded in1!" #y $our e%perienced Chemical Engineering Pro$essionals& viz.

Mr. C.P.Saranathan '(ate)&

Mr. P.*.Srinivasan

Mr. +.*arasimhan

,r. *. +angaprasad +egistered in the ,irectory o$ Industrial consultancy #y I,-I

Success$ully Commissioned several Process Plants in India and also a#road

(ocated in Chennai

DIRECTORS

P.N. SRINIVASAN

A Chemical Engineer having over / years e%perience in Chlor Al0ali $ine chemical Industries. e has3ide e%perience in pro4ect e%ecution& installation and commissioning

R. NARASIMHAN

A Chemical Engineer having over 56 years industrial e%perience. e has 3ide e%perience in Chlor Al0ali&technical grade Pesticides $ormulation and implementing pro4ects.

Dr. N.RANGAPRASAD A Chemical Engineer 3ith P7 $rom IIS& -angalore and ,octorate $rom 8niversity o$ 90lahama& 8SA

having over 5: years e%perience in plant process design& supervision o$ erection and commissioning.e has specialized in developing engineering concepts $or various pro4ects.


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OFFICE OVERVIEW

Reception Engineering Departent

Con!erence Roo CAD Departent


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PROTECH "a#

A#out 2:/// Process; Pro4ectEngineering ours per annum.

A#out 2//// Mechanical

Engineering ours per annum

A#out 5:/// Piping Engineering ;dra$ting ours per annum.

A#out 6/// Electrical Engineering

ours per annum.

A#out 2//// Civil Engineeringours per annum.

A#out 1//// InstrumentationEngineering ours per annum.

Pre


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'no()Ho( * Pro$en Tec"no+ogie# A$ai+a,+e !or-

Complete Chlor


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Line# o! /#ine##

Line# o! /#ine##

Chlorue$action

Storage.

ydrogen 7as Cooling andling

ydrochloric Acid Synthesis 8nit

Sodium ypo 8nit Engineering o$ 8tilities

Sta#le -leaching Po3der

Salt andling& @ashing 8p


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Proce## EngineeringProce## Engineering

Preparation o$ process description $or the plant.

,eveloping Material and energy #alance $or theprocessing unit.

,eveloping process and instruments diagrams'P I,s) $or Process 8tility Sections.

,eveloping >uantity o$ utilities re>uired $or the plant

Pipe line sizing.

Preparation o$ line list& valve list& e>uipment list etc.

Su#mission o$ Plant 9perating Manual.

Assistance during Pre


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Mec"anica+ EngineeringMec"anica+ Engineering

Preparation o$ ,ata sheets& En>uiry speci$ication sheets $or

$a#ricated e>uipment including detailed s0etches. Preparation o$ En>uiry speci$ication sheets $or #oughtuiry speci$ication sheets $or pac0age items

li0e #oilers& compressors& chillers etc.

Plot plan.

E>uipment layouts 'plan and sections).

Scrutiny& chec0ing and approval o$ $a#rication dra3ings $or

$a#ricated items prepared #y vendors and Inspection.

Preparation o$ load data dra3ing including $oundation and

poc0et details $or carrying out the civil 3or0.

+evie3 o$ vendor documents ; dra3ings $or the #ought < out

items.

Preparation o$ En>uiry speci$ication $or e>uipment;piping

erection 3or0& insulation and painting 3or0 etc.

Preparation o$ dra3ings $or su#mission to government #odies.

Supervision o$ Mechanical erection


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Piping EngineeringPiping Engineering

Piping speci$ication.

Piping dra3ings < plan and elevation.

Pipe support layouts 3ith details.

Stress analysis o$ piping.

Isometric dra3ings 3ith -9D.

-ul0 ; Final -ills o$ Duantities $orprocurement.

Supervision o$ Piping Erection


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Ci$i+ EngineeringCi$i+ Engineering

Architectural dra3ings $or all the #uildings.

,etailed civil dra3ing $or all plant #uildings& utility area&

ad4oining roads& drains& e>uipment $oundations& pipe;ca#le

rac0s etc.

Preparation o$ #ill o$ >uantities& technical speci$ications&piling design and layout.

Preparation o$ Civil tender.

Floating o$ civil tender to various vendors& including terms

conditions.

Preparation o$ -id analysis $or the civil construction 3or0.

Supervision o$ civil construction.


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E+ectrica+ EngineeringE+ectrica+ Engineering

Single line diagrams.

Preparation o$ Ca#le Ca#le =ray +outing dra3ing and

selecting location o$ Push -utton Stations.

En>uiry speci$ication sheets $or the electrical e>uipment

including =rans$ormer& MCC& Ca#les& S3itches& (ighting

etc.

Po3er ; Earthing ; (ighting (ayouts $or the process and

utility #uildings.

-ill o$ material $or electrical items li0e ca#le& ca#le tray

etc.

En>uiry speci$ication $or electrical erection.

Supervision o$ electrical erection


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In#tr/entation EngineeringIn#tr/entation Engineering

Instrument Summary.

En>uiry speci$ication sheets $or all instruments.

Process control and interloc0 description.

Preparation o$ I;9 list $or analog and digital signal $or ,CS.

Preparation o$ control loop schematic diagrams& 3iring

diagrams& process graphic diagrams $or ,CS graphics&interloc0;ladder logic diagram

Instrument Ca#le Ca#le =ray +outing ,ra3ing

Instrument layout.

Speci$ications $or air headers& instrument ca#les& 4unction #o%es

and ca#le trays.

Instrument ca#le schedule.

(oop ,iagrams oo0 up diagrams.

En>uiry speci$ication $or instrument erection along 3ith

instrument erection M=9.

Supervision o$ Instrument Erection.


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Pro0ect Manageent Pro0ect Manageent

Collate -asic ,ata

-ar ; Pert Chart

Coordination 3ith client

+evie3 o$ data provided #y client and arrange to o#tain missing in$ormation

Procurement Assitance

Prepare Activity Schedule and ighlight Client on the critical activities and steps that needimmediate e%ecution& to achieve target schedule

Conduct revie3 meetings amongst

< Client

< (ead Engineers

< ?endors and Contractors

Pre


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P SE+?E+ 2//5 3ithE%tensive (A* net3or0

A/ Size In04et Printer

A5 A Size In04et Printers

-road#and Internet Connectivity

(i#rary housing the necessarytechnical codes standards andre$erence #oo0s

Su#scri#ed to leading technical4ournals magazines.

PROCESS1 MECHANICAL1

INSTRUMENTATION * ELECTRICAL2

AutoCA, +elease 2/11 B *et3or0

?ersion '1/ userGs) $or ,ra$ting

,esigners ,es0top $or mechanical

design o$ vessels& heat e%changers and

tall columns B -ased on ASME

=EMA.

C? Spec $or Control ?alve Sizing.

MS Pro4ect '2//5) $or pro4ect

management

=A((H B $or accounting

CIVIL * STRUCTURAL2

S=A,, 2//! $or Structural ,esign

S=+AP 2// $or Structural ,etailing

+E?I= 2// $or Architecture

In!ra#tr/ct/re

Faci+itie#So!t(are Too+# U#e%


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Specia+ De#ign# Carrie% O/tSpecia+ De#ign# Carrie% O/t

Chlorine (i>ue$ier

Chlorine drying to3er

Chlorine ?aporizer

Ion E%change 8nit $or -rine Puri$ication

Calcium Chloride Solution B continuous process

+eactors

Single e$$ect& ,ou#le e$$ect and =riple e$$ect Caustic evaporators

ASIC8DETAILED ENGINEERING AND PRO9ECT MANAGEMENT


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E+ectro+&3er S/pp+ier2 UHDE

4. 'ot"ari Petroc"eica+# Lt%.1 'arai5a+

Capacity "/ =P, 'E%panda#le to 1// =P,)

'Hear o$ Completion 16)

6. C"ep+a#t Sanar Lt%.1 'arai5a+

Capacity 112.: =P,

'Hear o$ completion 2//)

7. C"ep+a#t Sanar Lt%.1 'arai5a+

Capacity :2.: =P,

'Hear o$ completion 2//")

1. Primary -rine 8nit Consisting o$ saturation&

chemical preparation& precipitation& clari$icationrine $iltration including anthracite $ilters Precoat

$ilters.

2. Secondary -rine unit& -rine ,echlorination unit and

Chlorate ,estruction unit

5. Chlorine andling 8nit Consisting o$ Chlorine

cooling& drying& compression& li>ue$action& storage

tonner handling.

. ydrogen cooling distri#ution to $la0er unit&

#ottling plant ydrochloric Acid synthesis unit.

:. Caustic handling unit Consisting o$ Caustic

distri#ution Caustic Concentration 8nit 'CC8)

". Sodium ypo 8nit

6. Storage& (oading unloading systems

!. 8tilities consisting o$ Cooling 3ater& Chilled 3ater&

,M 3ater& +a3 3ater& Plant air& Instrument air&

Padding air& *itrogen generation unit Steam.

. Instrumentation 'including ,CS)

1/.Civil Electrical engineering 3as also carried out $or

othari Chemplast Sanmar arai0al unit.

ASIC8DETAILED ENGINEERING AND PRO9ECT MANAGEMENT

E:PERIENCE IN CHLOR)AL'ALI PLANTS

SCOPE

E+ectro+&3er S/pp+ier2 A'CC

4.C"ep+a#t Sanar Lt%.1 Mett/r Da Capacity 2// =P,

'Hear o$ completion 2//6)

6. ASM C"eica+ In%/#trie# 1 ang+a%e#"

Capacity "/ =P, 'E%panda#le to 1// =P,)

'Hear o$ completion 2//!)

*ote ,etail Engineering only

7. TCI Sanar C"eica+#1 LLC1 Eg&pt

Capacity 2!1 =P,

'Hear o$ completion 2//)

E+ectro+&3er S/pp+ier2 UHDENORA

4.Ma+a&)Sino C"eica+ In%/#trie# S%n. "%.1 Ma+aiaCapacity 1!/ =P,

'E%pected Hear o$ completion 2/11)


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UNITS DESIGNED ; PROTECH FOR CHLOR)AL'ALI PLANTS

UIMCA1 ME:ICO ? @ TPD

ROT >UIMCA& MEKIC9 B / =P,

HU'UMCHAND 9UTE INDUSTRIES LTD.& AM(AI& MA,HA

P+A,ES B 6/ =P,

DCW LTD.& SA8P8+AM& =AMI(*A,8 B !/ =P,

DCM SHRI RAM CONSOLIDATED LTD.& 9=A +AJAS=A* B 6/

=P,

IHAR CAUSTIC * CHEMICALS LTD.& -IA+ B 1// =P,

GRASIM INDUSTRIES LTD.& CEMICA( ,I?ISI9* *A7,A B 62 =P,

CHLORINE LI>UEFACTION PLANTS

LI>UID CHLORINE VAPOURIBER S;STEM

ADIT;A IRLA CHEMICALS


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UNITS DESIGNED ; PROTECH FOR CHLOR)AL'ALI PLANTS


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VARIOUS OTHER PRO9ECTS ) PARTIAL LIST

SALT * MARINE CHEMICAL PLANTS

INTERNATIONAL COUNCIL FOR CONTROL OF IODINE

DEFICIENC; DISORDERS1S+I (A*A 'ICCI,,S() &

1: =P ! =P SA(= @ASE+H

'HEA+ 9F C9MP(E=I9* 2//6)

HINDUSTAN SALTS LIMITED& SAM-A+ (AE& +AJAS=A*

1/ =P SA(= 8P


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VARIOUSOTHER PRO9ECTS ) PARTIAL LIST

FINE CHEMICALS PLANTS

A;ER INDIAN S;NTANS LTD.1MA,8+AI(EA=E+ P+9CESSI*7 MA*8FAC=8+I*7 8*I=

SPIC PHARMA1 C8,,A(9+E& =AMI(*A,8.(EA=E+ FI*ISI*7 CEMICA( 8*I=

STAHL INDIA PVT. LTD.1 +A*IPE=.(EA=E+ FI*ISI*7 CEMICA(S 8*I=

INNOVAS;NTH TECHNOLOGIES INDIA PVT. LTD.&

9P9(I& MAA+AS=+A &

SPECIA(=H CEMICA( P(A*=

ATC CHEMICALS INDIA PVT. LTD.1 P8,8CE++H.&

SH*=A*S P(A*=

PETROARALDITE LTD.1 MA*A(I& CE**AI

EKPA*SI9* 9F S9(I, +ESI* P(A*=

CHLORINE DIO:IDE PLANTS

INDAL PAPERS LTD.1 M8AFFA+*A7A+& 8P

CAPACI=H : =P, '2/2P+9CESS)

'R PULP * PAPERS LTD1SAJAA*P8+18.P.CAPACI=H =P, '2/2P+9CESS)

SESHAS;AEE PAPER * OARDS LIMITED1 E+9,E&

=AMI( *A,8

CAPACI=H 1/ =P, '+

RUCHIRA PAPERS LIMITED1A(ARIA PULP& I*,9*ESIA

CAPACI=H 5/ =P, '+


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VARIOUS OTHER PRO9ECTS ) PARTIAL LIST

PETROCHEMICALS PLANTS

MANALI PETROCHEMICALS LTD.1CE**AI& =AMI( *A,8,etailed Engineering Services $or setting up o$ Propylene 9%ide

+eactor 8nit < Plant


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INSTALLATIONS OF CAUSTIC SODA PLANT

CAPACITY 60 TPD

CLIENT ASM CHEMICAL INDUSTRIESLTD., BANGLADESH

PHOTO VIEW OVERALL PLANT VIEW

CAPACITY 200 TPD

CLIENT CHEMPLAST SANMAR LTD.,

METTUR DAM

PHOTO VIEW DEPLETED BRINE, CAUSTIC,CHLORINE, HYDROGEN & CELLHOUSE


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CAPACITY 200 TPD

CLIENT CHEMPLAST SANMAR LTD.,

METTUR DAM

PHOTO VIEW CELL HOUSE VIEW

CAPACITY 281TPD

CLIENT TCI SANMAR CHEMICALS LLC,PORTSAID, EGYPT

PHOTO VIEW CLARRIFIER, TANKS & SLUDGEPIT


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CAPACITY DESIGNED FOR 100 TPDCAUSTIC SODA PLANT

CLIENT TRAVANCORE COCHIN &CHEMICALS LTD., KERALA

PHOTO VIEW OVERALL VIEW

CAPACITY 60 TPD

CLIENT KOTHARI PETROCHEMICALSLTD, KARAIKAL

PHOTO VIEW OVERALL BRINE PLANT VIEW


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2:2:

INSTALLATIONS OF CHLORINE DI O:IDE PLANT

CAPACITY !0 TPD " R10 PROCESS

CLIENT RIA PULP, INDONESIA

PHOTO VIEW OVERALL VIEW OF THE PLANT

CAPACITY 10 TPD " R8 PROCESS

CLIENT SESHASAYEE PAPER &BOARDS LTD#$ ERODE

PHOTO VIEW A VIEW OF %20 LOOP


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INSTALLATIONS OF CHLORINE DI O:IDE PLANT

CAPACITY ' TPD " R8 PROCESS

CLIENT ITC BHADRACHALEM

PHOTO VIEW OVERALL VIEW OF THE PLANT

CAPACITY 1.( TPD

CLIENT RUCHIRA PAPERS LTD., HP

PHOTO VIEW VIEW OF PRIMARY REACTOR


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INSTALLATIONS OF SALT PLANT

CAPACITY ( TPH DOUBLE FORTIFIED SALTPLANT

CLIENT TNSCL, VALINOKKAM

PHOTO VIEW FLUIDI)ED BED DRYER

CAPACITY 10 TPH SALT UPGRADATIONPLANT

CLIENT HINDUSTAN SALTS LTD.,SAMBHAR LAKE

PHOTO VIEW RAW SALT PLATFORM &CONVEYOR SYSTEM


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2!2!

INSTALLATIONS OF CAUSTIC EVAPORATION UNIT

CAPACITY 200 TPD " TRIPPLE EFFECT

CLIENT CHEMPLAST SANMR LTD.,

METTUR DAM

PHOTO VIEW OVER ALL VIEW

CAPACITY 200 TPD " DOUBLE EFFECT

CLIENT GU*ARAT ALKALIES &CHEMICALS LTD., DAHE*

PHOTO VIEW OVER ALL VIEW


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INSTALLATIONS OF CALCIUM CHLORIDE PLANT

CAPACITY 26.( TPD

CLIENT GU*ARAT ALKALIES &CHEMICALS LTD. RANOLI

PHOTO VIEW REACTORS & NEUTRALI)INGTANK

I it f i


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