Property of American Airlines Electrical Schematics · 3-42 terminal block 3-43 back-up alarm....

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Typewritten Text

Electrical Schematics

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2-2-13Rev 26

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Chapter 2660 Mobile Belt Loader Section 2

Figure 2-1. Electrical Schematic, Gasoline Engine - Ford 300

H. ELECTRICAL SCHEMATICS AND WIRING DIAGRAMS

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Chapter 2Section 2 660 Mobile Belt Loader

Figure 2-2. Electrical Schematic, Gasoline Engine (Manual Belt Control)

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2- Wiring Harness, Gas 6602-1 Battery, 12V2-2 Alternator, 60 AMP2-3 Voltage Regulator2-4 Starter2-5 Ignition Switch2-6 Ignition Module2-7 Ignition Coil2-8 Distributor Assembly2-9 Circuit Breaker, 20 AMP2-10 Headlight Switch2-11 Headlight Assembly2-12 Tail/Stop Light Assembly2-13 Turn Signal Control2-14 Flasher Base2-15 Flasher2-16 Turn Signal Assembly2-17 Neutral Start Switch2-18 Back-Up Light Assembly2-19 Stop Light Switch

2-20 Brake Warning Light2-21 Brake Proportioning Valve2-22 Spotlight Switch2-23 Spotlight Assembly2-24 Ammeter2-25 Oil Pressure Gauge2-26 Oil Pressure Sensing Unit2-27 Water Temperature Gauge2-28 Water Temperature Sensing Unit2-29 Hour Meter2-30 Oil Timer Switch2-31 Horn Button Kit2-32 Horn Relay2-33 Horn Assembly2-34 Microswitch2-35 Hydraulic Solenoid2-36 Emergency Hydraulic Pump, 12V2-37 Momentary Push Button Switch2-38 Back-Up Alarm

Fig/Ind Description Fig/Ind Description

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Figure 2-3. Electrical Schematic, Gasoline Engine (Electric Belt Control)

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Fig/Ind Description Fig/Ind Description3-1 Battery, 12V3-2 Alternator, 60 AMP3-3 Voltage Regulator3-4 Starter3-5 Ignition Switch3-6 Ignition Module3-7 Ignition Coil3-8 Distributor Assembly3-9 Circuit Breaker, 20 AMP3-10 Headlight Switch3-11 Headlight Assembly3-12 Tail/Stop Light Assembly3-13 Turn Signal Control3-14 Flasher Base3-15 Flasher3-16 Turn Signal Assembly3-17 Neutral Start Switch3-18 Back-Up Light Assembly3-19 Stop Light Switch3-20 Brake Warning Light3-21 Brake Proportioning Valve3-22 Spotlight Switch

3-23 Spotlight Assembly3-24 Ammeter3-25 Oil Pressure Gauge3-26 Oil Pressure Sensing Unit3-27 Water Temperature Gauge3-28 Water Temperature Sensing Unit3-29 Hour Meter3-30 Oil Timer Switch3-31 Horn Button Kit3-32 Horn Relay3-33 Horn Assembly3-34 Emergency Hydraulic Pump, 12V3-35 Momentary Push Button Switch3-36 Watertight Enclosure (Left Rear Control)3-37 Watertight Enclosure (Right Rear Control)3-38 Watertight Enclosure (Left Front Control)3-39 Relay3-40 Electric Valve Body3-41 Solenoid3-42 Terminal Block3-43 Back-Up Alarm

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IS

COIL CAP

WIRERESISTOR

TACH LEAD

WHTBRN

GRN

YEL

WHTBRN

GRN

GR

N

WH

TR

ED

COIL LEAD

DISTRIBUTOR

PLUG 4

PLUG 1

PLUG 5

PLUG 3 PLUG 6

PLUG 2

ORG

GRN

PURBLK

9

8 99

21

R1

98

7

TO STARTMUST LIGHT

(GREEN)

R2

R1

25A

7AG

7AG

R2

RELAYREVERSE FORWARD

RELAY

NOTES:

THIS REVISION MODIFIES THE STARTER INTERLOCK CONTROLCIRCUIT OPERATED BY THE E-STOP SWITCHES.

WIRES "6E" AND "6F" ARE 10 GAUGE WIRES.

THIS REVISION "A" EFFECTIVE AS OF 12/8/99. Figure 2-4. Wiring Diagram, Ford 300 Gasoline Engine (with 3 Belt Controls)

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COIL CAP

WIRERESISTOR

TACH LEAD

WHTBRN

GRN

YEL

WHTBRN

GRN

GR

N

WH

TR

ED

COIL LEAD

DISTRIBUTOR

PLUG 4

PLUG 1

PLUG 5

PLUG 3 PLUG 6

PLUG 2

ORG

GRN

PURBLK

98

99

NC

NC

C

NO

NO

C

25A

22

24A

21

8

19 P

UR

6

7

2

PILOTSWITCH

KILL

4

35

1

SOCKETRELAY

OCTAGON

CONFIGURATION

19 PURLIGHT

98

20A

CONFIGURATION

CONVEYR BELTINFERRED

RELAY

CONVEYR BELT

CONFIGURATIONRELAY

FWD/REV

BLK

RED53 GRN

SOLENOID12 V INHIBITORTRANSMISSION

54 GRY53 GRN

GRYGRN

LIGHT

SHIFTINHIBITOR

INHIBITORCONTROL

RELAY

RED

PRESSURE SWHYDRALIC BRAKE

20A

20A

20A

20A

2020

OIL/WATERWARNING

LIGHT

WATERTEMPSTAT

SWITCH

PRESSURESTAT

SWITCH

OIL

21

20A

SHIFT

IS

Figure 2-5. Wiring Diagram, Ford 300 Gasoline Engine(with 3 Belt Controls and Shift Inhibitor)

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Figure 2-6. Electrical Schematic, Ford 4.2L

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Figure 2-7. Electrical Schematic, Ford 4.2L with EPM

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2-2-22Rev 26

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RED

RED

CONVEYER

RELAYREVERSE

LT BLU/BLK

SWITCHSELF TEST

OFF

ON

BASE

10A

30A

20A

20A

20A

11 11

RELAY

IGNITIONPOWER INTERLOCK

STARTER

RELAYPOWER

CONVEYOR

RELAY

6 ORG

RELAYMOTOR

STARTER

POSITIVE

TRACTOR BATTERY12 VOLT DC

NEGATIVE

YEL/WHT

MOTORCRAFTALTERNATOR

GR

OU

ND

HE

RE

MO

TOR

CR

AFT

F77 U

- 103

16-A

A

TO

TE

S TW

HT/

BLK

WH

T/B

LK

SI A

BLK

/OR

G

LT G

RN

/RE

D

6A R

ED

YE

L/W

HT

2 P

UR

MOTOR

ENGINESTARTER

6B B

LU

6B BLU

6B BLU

BAT

TB

ATT

BA

TT

RED

7 RED

3D

B PNK

YEL 12GA

1

BLK

BLK

1

RED

ELECTRIC RADIATOR FAN

25 T

AN

6 ORG

4 TAN

25 TAN

YEL 12GA

B

3D

6 O

RG

24A BRN PNK/LT GRN

RED/LT GRN

PNK/LT BLU

PNK/BLK

LT BLU/BLK

RED/LT BLU

DRK/BLU

YEL 12 GA

7AG BRN

25 TANRED

WHT

25 T

AN

5 P

UR

21 O

RG

21 ORG

ENGINECODELIGHT

BLK

/OR

G

YE

L 12

GA

YE

L 12

GA

6 ORG

GR

Y/R

ED

BR

N/W

HT

20 P

UR

RED

RE

D

4 TAN

7R ORG

11 ORG

2

365 4

78 1

BAT ACC ST

GRDIGN

6 ORG

IGNITIONSWITCH

WIRE HARNESSMALE PLUG

FORD P/NF2VB-14A459-B

COMPANY MAINFORD MOTOR

24 B

RN

HOURMETER

5 PUR

PNK/BLK

ELECTRICFUEL

12 VDC

PUMP

34 P

UR

BLK

2 P

UR

2 P

UR

3 Y

EL

5 P

UR

5 P

UR

5 P

UR

BRAKE SYSTEMWARNING LIGHT

(RED)

33 WHTBRAKE

PRESSUREWARNINGSWITCH

BLK

BLK

1 34

613

5

31

915

814

4233

25

5 P

UR

NEUTRAL/SAFETYSWITCH

SHIFTER

BA

TT

34 P

UR

2 P

UR

EMERGENCY

8 YEL

MOTORHYD PUMP

HYD PUMPEMERGENCY

RELAY

2 P

UR

2 P

UR

2 P

UR

8 YE

L

5 PUR

5 PUR

HEADLIGHTSWITCH

OFF

10 B

LU

ON

5 P

UR

30 B

LU10

BLU

SWITCH

OFF

WORKLIGHT

ON

5 PUR

6 O

RG

6 O

RG

6 O

RG

RED

WHT GRN

BLK

5 P

UR

3 Y

EL

6 ORG

3 YEL

BLK

/YEL

HYDRAULIC

1617

1617

1212

16 16

1612

2

1716 7 3

1

2

203 7

1

16 8

64

17 5

17

8

46

2122 20

5

17

1616

12

VALVE

16

11

222120 2019 21

2120

17 2019

22

18 1817

22

2122 1920

1717

CONVEYER SWITCHES

BELTFWD/REV

CONVEYER

REV 17

20

211122

3 NO

REV

4 11

1818

1920

11

21201918

22

1820

211922

NO318 4

REV

20

19 4NO3

REV

43 NO

STOP

NC1 2 11

21

CONVEYER SWITCHES

FWD

LEFT FRONT

4NO343 NO21

19

STOP

NC

21

1 2

STOP

2120

NC1 2

20

CONVEYER SWITCHES

FWD

LEFT REAR

FWD

RIGHT REAR

211922

1921

19

21

2020

718

456 3

2

BASE

FORWARDCONVEYER

RELAY

COIL

FWDCOIL

11A

BLK/WHT

BLK/WHT

6 O

RG

3 YEL

BRN

BR

N

21 ORG

3C 3C

5 P

UR

5 P

UR

5 P

UR

5 P

UR

5 P

UR

LIMIT SWITCHPARKING BRAKE

3C

11A

A

4 TA

N

5 PUR

B

CH24059 CH24059 CH24059

FUS

EA

BLE

LIN

K

(NORMAL)

TIME DELAYMAXIMUM

.3 SECONDS

FORD

C

C

SWITCH IS OFF

ENGINE OPERATIONDURING NORMAL

7A7A

D

D

SHIFTERLIGHT

30 BLU

19 P

UR

3C

2018

20

18

11 O

RG

R2

OR

G

CONTROLSPEED

CONVEYER

A

BRN/WHT

GRY/RED

BLK/YEL

RED

BLK/YEL

7R O

RG

GRY/RED

BRN/WHT

WHT/GRY

BLU/BLK

11 O

RG GR

Y/R

ED

BR

N/W

HT

WH

T/G

RY

RED

BLK/YEL

BLU/BLK

WHT/GRY

B PNK

RELAY

7 28 1

56

43

BASE

TIMER

ACCELERATORCONTROL

BLU/BLK

10

91

7

8

6

234

5

ACCELERATORCONNECTOR

NOTUSED

3

Figure 2-8. Wiring Diagram, Ford 4.2L with EPM (with3 Belt Controls)

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PROPRIETARY AND CONFIDENTIALSTEWART & STEVENSON

Figure 2-9. Wiring Diagram, Ford 4.2L withEPM - CAL (w/ 4 E-Stops)

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(This page intentionally left blank.)

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Figure 2-10. Electrical Schematic, Diesel Engine

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Figure 2-11. Electrical Schematic, Perkins 4.135/4.236 Diesel Engine (Manual Belt Control)

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Fig/Ind Description Fig/Ind Description11-1 Battery, 12V11-2 Alternator11-3 Starter11-4 Ignition Switch11-5 Momentary Push Button Switch11-6 Circuit Breaker, 20 AMP11-7 Headlight Switch11-8 Headlight Assembly11-9 Tail/Stop Light Assembly11-10 Turn Signal Control11-11 Flasher Base11-12 Flasher11-13 Turn Signal Light Assembly11-14 Neutral Start Switch11-15 Back-Up Light Assembly11-16 Stop Light Switch11-17 Brake Warning Light

11-18 Brake Proportioning Valve11-19 Spotlight Switch11-20 Spotlight Assembly11-21 Ammeter11-22 Oil Pressure Gauge11-23 Oil Pressure Sensing Unit11-24 Water Temperature Gauge11-25 Water Temperature Sensing Unit11-26 Hour Meter11-27 Oil Timer Switch11-28 Horn Button Kit11-29 Horn Relay11-30 Horn Assembly11-31 Emergency Hydraulic Pump, 12V11-32 Momentary Push Button Switch11-33 Back-Up Alarm

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Figure 2-12. Electrical Schematic, Perkins 4.135/4.236 Diesel Engine (Electric Belt Control)

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Fig/Ind Description Fig/Ind Description

12-1 Battery, 12V12-2 Alternator12-3 Starter12-4 Ignition Switch12-5 Momentary Push Button Switch12-6 Circuit Breaker, 20 AMP12-7 Headlight Switch12-8 Headlight Assembly12-9 Tail/Stop Light Assembly12-10 Turn Signal Control12-11 Flasher Base12-12 Flasher12-13 Turn Signal Light Assembly12-14 Neutral Start Switch12-15 Back-Up Light Assembly12-16 Stop Light Switch12-17 Brake Warning Light12-18 Brake Proportioning Valve12-19 Spotlight Switch12-20 Spotlight Assembly

12-21 Ammeter12-22 Oil Pressure Gauge12-23 Oil Pressure Sensing Unit12-24 Water Temperature Gauge12-25 Water Temperature Sensing Unit12-26 Hour Meter12-27 Oil Timer Switch12-28 Horn Button Kit12-29 Horn Relay12-30 Horn Assembly12-31 Emergency Hydraulic Pump, 12V12-32 Momentary Push Button Switch12-33 Watertight Enclosure (Left Rear Control)12-34 Watertight Enclosure (Right Rear Control)12-35 Watertight Enclosure (Left Front Control)12-36 Relay12-37 Electric Valve Body12-38 Solenoid12-39 Terminal Block12-40 Back-Up Alarm

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2-2-30Rev 26

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Figure 2-13. Wiring Diagram, Perkins 1000-4 Diesel

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2-2-31Rev 26

CD314


S I

G G

TEMPWATER OIL

PRESS

5

278 1

3

45

66

87

5

12

4

3

RELAY

REV

FORWARDREVERSERELAY

30

EMERGPUMP

SWITCH

EMITTERQ196E

FWD

DRIVEFWD/REV

BELT

HYDVALVE

FLASHUNIT

SIGNALTURN550

SWITCHBRAKE

STBAT ACC

GRDIGN

RELAYHYD PUMP

EMERGENCY

SWITCH

OFF

WORK

ON

SENDERPRESSURE

OIL

TEMPSENDER

WATER

305

LIGHT

VEHICLEHORN

S

I

HYD PUMP

EMERGENCYMOTOR

BUTTONHORN

HORNRELAY

31

25

HOURMETER

2

11

19

FWD/REV RELAYCONFIGURATION

BELT LOADER

86

85

30

87

16

18

18 3

20

NO

20

REV

1921

2119

22

4

CONTROL SWITCHESLEFT REAR

20

1

NEUT

NC

3FWD

NO

192

214

1921

20

3

20

NO

22

4REV

1921

19

20

1

3

NEUT

NC 2

FWDNO

214

RIGHT REARCONTROL SWITCHES

1820

3 NO

20

REV

1121

11

22

4

21

CONTROL SWITCHESREMOTE

20

1

NEUT

NC

3FWD

NO

112

214

18

22 21 20 19

2222

1920

2220 21

1918

1819

20

1811

20 212120

20

17161211

B

Q19SN6RRECEIVER

8 6

4 2

75

3 1

171612

12 1211B

BLU

BRN

BLK

20

22

20

1716 18 18

17

BAT

ALTERNATORDELCO AC

Battery12 Volt DC

NEG

VehiclePOS

GRN

BLU

WHTYEL

NOTUSED

1R

B ALT

RELAY IGNITION

StarterRelay

EngineStarterMotor

6A

1

DIODE

8

66B

LM

C

H

MOTORBLOWERHEATER

BLOWERSWITCH

STARTERRELAY

WH

T

GRN BLK

NS/REV SWITCHSHIFTER

NE

UT

REV

LIG

HT

RELAYBELT LOADER

1R 2

BACKUPALARM

LIGHTRT REV LF REV

LIGHT

20ACB1

1R2

3 BLK 3 BLK

RE

D

BLU

BLK

BLK

WH

T

WH

T

37 37A

16

OFF

SWITCH

ON

WORK LTHEAD LIGHT

LIGHTWORK

1655 10

HEADLEFT

HEADRIGHT

10 1010

LIGHT LIGHT

WARNINGLIGHT

BRAKE

PRESSURESWITCH

LOWBRAKE

343434

34

34

G

S I

VOLTMETER

30

30

30

30 30

4

4101010

5

30 5

5 5 5

LIGHTBRK/TRNBRK/TRN

LIGHT

BLK

BLK30 30 30

5

303030

305 5

555

2425

2425

5 5

24

5

5

WH

T

WH

T

RT REARLF REAR

WH

T

WH

T

TURN LIGHTRT FRONT

25

24

24

LF FRONTTURN LIGHT

BLU

BR

N

11

83 82

33

1

1

B ALT

5

81828380

BLU

BLUYELBRN

8485

868486

85

GRY/BLKYEL

REDGRYBLKGRN

SWITCHWIPER

50

1

2

7

3

846

5

8

7

6 4

1

5 32

BELT LOADERINFRARED RELAYCONFIGURATION

B2

B2

B2

B2B

2

B3

B17

7

3D

B AL

T

6

6

6

11A

11A

6

6

6

11A 11A 11A

11

1111

81828380

2

852

812

828380

2502

5

SHUTOFFSOLENOID

66

FUEL

19

11B

63

1R

2 2

10 10

7

7

6B

6

6

RE

DR

ED

RED

RED

WIPERMOTOR

SINGLE SPEED

SWITCHSINGLETURN

BR

N

BLU

B IGN

7B

HANDBRAKELIMIT

11

12

BLU

12

12A

12A

12A

BRN

51

SWITCHHEATER

MANIFOLDHEATER

MANIFOLD

SWITCH

11

12

12

80A80A80A

80A

80A

NO

NC

341 2

20ACB2

555

2

20ACB3

2

1R

SWITCHIGNITION

5

5

5

50

50 55 5

50 5

BRN

19

34

5

50 80A

80A

FUELHEATER

27

27

22

5502219

2

MUSTLIGHT

TO RUN

SWITCHSHUTDOWN

EMERGNECY

BRN

27

1

1

80A 80A

80A

80A

BRN

20ACB4

2125

A

66

63HEATER

CAB

2 50

4

3 BLK2

1R

1R

11

11

4

23 BLK

2

2

34

50

32

C7-A20C7-A20

LOCATEDIN CAB

BREAKER

21

12

171717

17

1616

161616

63

1R

INFRAREDRELAY

SOCKET(GREEN)

(RED)

Figure 2-14. Wiring Diagram, Perkins 1000-4 Diesel(with 3 Belt Controls)

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2-2-32Rev 26

CD314


Figure 2-15. Electrical Schematic, Perkins 1104C-44 Tier II Diesel

MATERIAL:

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2-2-33Rev 28A

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Figure 2-16. Electrical Schematic, Deutz F4L1011F Diesel Engine(Manual Belt Control)

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2-2-34Rev 28A

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Figure 2-17. Electrical Schematic, Deutz F4L1011F Diesel Engine(Electric Belt Control)

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2-2-35Rev 28A

CD314


Figure 2-18. Wiring Diagram, Deutz Diesel Engine (3 Belt Controls) (FedEx)

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2-2-36Rev 28A

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Figure 2-19. Electrical Schematic,Deutz F4M2011 Tier II Diesel Engine

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2-2-37Rev 28A

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Figure 2-20. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine (3 Belt Controls) (FedEx)

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2-2-38Rev 28A

CD314


Figure 2-21. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine w/Durst Velvet Drive Transmission (FedEx)

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2-2-39Rev 28A

CD314


Figure 2-22. Wiring Diagram, Deutz F4M2011 Tier II Diesel Engine w/Durst Velvet Drive Transmission - CE Option (FedEx)

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2-2-40Rev 29

CD314


Figure 2-23. Electrical Schematic, Cummins B3.3 (FedEx Master Schematic) (Sheet 1 of 4)

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2-2-41Rev 29

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2-2-42Rev 29

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2-2-43Rev 29

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2-2-44Rev 28A

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Figure 2-24. Wiring Diagram, Durst Velvet Drive Transmission - Sheet 1 of 3 (FedEx)

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2-2-45Rev 28A

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2-2-46Rev 28A

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2-2-47Rev 28A

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Figure 2-25. Wiring Diagram, Electronic Control Module (ECM) - Durst Velvet Drive Transmission (FedEx)

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2-2-48Rev 28A

CD314


Figure 2-26. Electrical Schematic, Protecto-Start System

26-1 Battery, 12V26-2 Starter, 300 CID, Delco26-3 Starter, Ford26-4 Starter, Cummins/Onan26-5 Solenoid26-6 Ignition Switch26-7 Neutral Start Switch26-8 Ammeter26-9 Alternator26-10 Protector Start Relay

Fig/Ind Description

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2-2-49Rev 28A

CD314


Figure 2-27. Electrical Diagram, Protecto-Start (Delco Alternator)

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2-2-50Rev 28A

CD314


Figure 2-28. Power Distribution Diagram,Delco Alternator Ammeter

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2-2-51Rev 28A

CD314


Figure 2-29. Electrical Schematic, Low Oil Pressure and High Water Temperature Shutdown

Fig/Ind Description

29-1 Circuit Breaker, 20 AMP29-2 Momentary Push Button Switch29-3 Low Oil Pressure Sending Unit29-4 High Water Temperature Sending Unit29-5 Ignition Coil29-6 Fuel Shut-Off Solenoid

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2-2-52Rev 28A

CD314


Figure 2-30. Electrical Schematic, Neutral/Park Brake - Conveyor Interlock and Belt Emergency Stop

Fig/Ind Description

30-1 Circuit Breaker, 20 AMP30-2 Neutral Start Switch30-3 Ignition Switch30-4 Hydraulic Solenoid30-5 Microswitch30-6 Starter30-7 Battery, 12V30-8 Conveyor Switch30-9 Solenoid30-10 Microswitch

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2-2-53Rev 28A

CD314


Figure 2-31. Electrical Diagram, 2-Place Conveyor Belt Controls

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2-2-54Rev 28A

CD314


Figure 2-32. Electrical Schematic, Emergency Engine Shutdown System (Gasoline)

32-1 Battery, 12V32-2 Starter32-3 Ignition Switch32-4 Ignition Module32-5 Ignition Coil32-6 Distributor Assembly32-7 Contact Block

Fig/Ind Description

Fig/Ind Description

Figure 2-33. Electrical Schematic, Emergency Engine Shutdown System (Diesel)

33-1 Circuit Breaker, 20 AMP33-2 Fuel Shut-Off Solenoid33-3 Contact Block

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2-2-55Rev 28A

CD314


Figure 2-34. Electrical Schematic, Glow Plug System

Figure 2-35. Electrical Schematic, Fuel Heater System

Fig/Ind Description

34-1 Battery, 12V34-2 Starter34-3 Relay, Electric Solenoid34-4 Ignition Switch34-5 Circuit Breaker, 20 AMP34-6 Momentary Push Button Switch34-7 Glow Plug34-8 Glow Plug Controller34-9 Fuse, 80 AMP

Fig/Ind Description

35- Fuel Heater Kit35-1 Circuit Breaker, 60 AMP35-2 Relay, 80 AMP35-3 Lighted Toggle Switch35-4 Fuel Line Heater35-5 Ignition Switch35-6 Alternator

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2-2-56Rev 28A

CD314


Figure 2-36. Wiring Harness - Engine Foot Throttle (Ford 4.2L)

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2-2-57Rev 28A

CD314


Figure 2-37. Wiring Harness - Park Brake Limit Switch

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2-2-58Rev 28A

CD314


Figure 2-38. Wiring Harness - Headlight / Turn Signal

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2-2-59Rev 28A

CD314


Figure 2-39. Wiring Harness - Watermann Hydraulic Valve

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Property of American Airlines Electrical Schematics · 3-42 terminal block 3-43 back-up alarm....

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