PROMATECT ® 100 2 hour ceiling€¦ · any works relating to the specifi cations and where in...
Transcript of PROMATECT ® 100 2 hour ceiling€¦ · any works relating to the specifi cations and where in...
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PROMATECT® 50 CEMENT BOUND MATRIX BOARD
PROMATECT® 50 is Promat’s matrix technology of binding organic materials and inorganic minerals within a calculated mineral matrix to form a monolithic core. Known as a Cement Bound Matrix (CBM) board, this low energy environmentally friendly manufacturing process makes excellent boards that o� er not only superior fi re resistance but also exemplary physical strength, robustness and performance.
All below properties are mean values given for information and guidance only. If certain properties are critical for a particular application, it is advisable to consult Promat. PROMATECT® 50 is manufactured under a quality management system certifi ed in accordance with ISO 9001: 2008.
Material properties
Generic description PromaX® technology CBM board
Surface condition Front face: smooth, fair Back face: smooth with fi bre mesh reinforcement
Building regulations Class 0
Thickness tolerance ±0.5mm (standard thickness boards)
Dimension tolerance ±5mm (standard dimension boards)
Physical performance
Property Test method Test results
Density EN 1602 Nominal 1100kg/m³
Flexural strength, EN 12467 Longitudinal 13.76N/mm²Frupture Transverse 10.8N/mm²
Tensile strength, Trupture EN 12467 4.2N/mm²
Compressive strength BS 5669: Part 1 13.1N/mm²
Combustibilty BS 476: Part 4 Non combustible EN ISO 1182
Surface burning BS 476: Part 7 Class 1 AS ISO 9239: Part 1 No ignition for bare fl oors
Heat and smoke AS/NZS 3837 Group 1release rate
Fire propagation BS 476: Part 6 I = 0; i1 = 0; i2 = 0; i3 = 0
Simultaneousdetermination ofignitability, fl ame AS 1530: Part 3 Indices 0/0/0/0-1propagation, heatand smoke release
Thermal conductivity ASTM C518 Approx. 0.193W/mK at 20°C
Typical moisture BS 5669: Part 1 2.4%content (ambient to dry condition)
Emission test ASTM D5116-90 Within limits set out by the (for Green Label Singapore Environment Singapore) Council
PROMATECT® 50 is o� -white in colour and has one smooth surface. Because of the nature of CBM board Level 4 fi nish may not be achievable consistently without additional care. This must be taken in to account when costing out work. The painting specifi cation must always be followed closely and must be asked for and studied before any painting occurs. If a Level 5 fi nish is required or boards will be a� ected by glancing light, then specifi ers must be aware that a high level of expertise will be required when skim coating the whole surface of board (similar to that required by all other board products for this level of fi nish).
PROMATECT® 50 is resistant to the e� ects of moisture and will not physically deteriorate when used in damp or humid conditions. Performance characteristics are not degraded by moisture.
Application
• Steel/timber stud and solid/frameless partitions• Self-supporting ceilings, suspended ceilings• Membrane ceilings, timber fl oor protection• Cladding to steel ducts• M&E services enclosure, riser pipes enclosure
Health and safety
When machining the PROMATECT® 50 product, airborne dust may be released, which may be hazardous to health. Do not inhale the dust. Avoid contact with skin and eyes. Use dust extraction equipment. Respect regulatory occupational exposure limits for tota inhalable and respirable dust. A health and safety data sheet is available from Promat and, as with any other material, should be read before working with the product.
PROMATECT® 50 product is not classifi ed as a dangerous substance so no special provisions are required regarding the transportation and the disposal of the product to landfi ll. The product can be placed in on-site rubbish skips with other general building waste which should then be disposed by a registered contractor in the appropriate and approved manner.
Standard Standard Number of boards Surface Weight of boards Weight thickness dimension per pallet per pallet per m² per pallet
7mm 2440mm x 1220mm 78 232m² Approx. 7.7kg Approx. 1787kg
9mm 2440mm x 1220mm 60 178m² Approx. 9.9kg Approx. 1763kg
12mm 2440mm x 1220mm 45 134m² Approx. 13.2kg Approx. 1769kg
15mm 2440mm x 1220mm 36 107m² Approx. 16.5kg Approx. 1766kg
18mm 2440mm x 1220mm 30 89m² Approx. 19.8kg Approx. 1768kg
20mm 2440mm x 1220mm 27 80m² Approx. 22.0kg Approx. 1762kg
22mm 2440mm x 1220mm 25 81m² Approx. 25.0kg Approx. 1960kg
25mm 2440mm x 1220mm 22 63m² Approx. 27.5kg Approx. 1733kg
Other dimensions are available upon request. Standard dimension for Australia is 2700mm x 1200mm.
PROMATECT® 50SELF-SUPPORTING MEMBRANE CEILINGS
P50 14.30
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1 Two layers of 12mm thick PROMATECT® 50 board
2 102mm x 76mm x 1.6mm thick galvanised steel channel at nominal 610mm centres for up to 3000mm span
3 35mm stitching screws at nominal 200mm centres at all joints, not coinciding with steel frame
4 First layer fi xed with 35mm self-drilling, self-tapping screws into steel frame at nominal 200mm centres Second layer fi xed with 50mm self-drilling, self-tapping screws into steel frame at nominal 200mm centres
5 50mm x M10 masonry anchors at nominal 500mm centres
Please see pages 5 and 6 for details of perimeter and control joints
Fire attack from belowNon loadbearing ceilings
Fire
re
sist
ance
Aco
ust
icC
on
stru
ctio
n
FRL -/30/30
Standard BS 476: Part 22: 1987
ApprovalBRANZ FR 4198BRANZ FR 4118
# STC, Rw (Ctr) 41dB
StandardISO140: Part 3: 1996ISO717: Part 1: 1996
Predicted assessment
Marshall Day24th June 2011
Ceiling thickness
From 126mm
Ceiling mass From 28.8kg/m²
# Margin of error is generally within ±3dB
2
3
14
1
3
5
2
Nominal
200mm
Nominal 610mmNominal 1220mm
PROMATECT® 50SELF-SUPPORTING MEMBRANE CEILINGS
P50
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14.9014.12
1 One layer of PROMATECT® 50 board, joints coinciding with board joists 2 18mm thick for -/90/90 fi re resistance 20mm thick for -/120/120 fi re resistance
2 PROMATECT® 50 cover strips for board joists, not coinciding with steel frame
3 150mm x 36mm x 1.5mm thick galvanised steel channel at nominal 600mm centres for up to 3000mm span
4 30mm stitching screws at nominal 200mm centres at all joints, not coincident with steel frame
5 32mm self-tapping screws fi xed into steel frame at nominal 200mm centres
6 50mm x M10 masonry anchors at nominal 500mm centres
Please see pages 5 and 6 for details of perimeter and control joints
Fire attack from above and belowNon loadbearing ceilings
Fire
re
sist
ance
Aco
ust
icC
on
stru
ctio
n
FRL-/90/90-/120/120
Standard AS 1530: Part 4: 2005
ApprovalFSRG 2013-290FSRG 2013-291
# STC, Rw (Ctr) 36dB
StandardISO140: Part 3: 1996ISO717: Part 1: 1996
Predicted assessment
Marshall Day31st July 2015
Ceiling thickness
From 186mm
Ceiling mass From 43.2kg/m²
# Margin of error is generally within ±3dB
5
2
3
4
4
1
5
62 1
3
45 at nominal
200mm
Nominal 600mm
P50
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PROMATECT® 50DETAILS OF PERIMETER & CONTROL JOINTS IN CEILINGS
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Up to -/30/30 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987
1 Two layers of 12mm thick PROMATECT® 50 board
2 102mm x 76mm x 1.6mm thick galvanised steel channel at nominal 610mm centres for up to 3000mm span
3 Galvanised steel perimeter angle
4 50mm x M10 masonry anchors at nominal 500mm centres
5 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance
6 Fill in all perimeter gaps with PROMASEAL® IBS™ Ø 22mm diameter to achieve the required fi re resistance (not suitable if acoustic performance is required)
7 RONDO P50 Shadowline Trim and set over
8 Ceiling trim or coving to perimeter
Up to -/90/90 or -/120/120 fi re resistance in accordance with the requirements of AS 1530: Part 4: 2005
1 One layer of PROMATECT® 50 board 18mm thick for -/90/90 fi re resistance 20mm thick for -/120/120 fi re resistance
2 Galvanised steel channel (please consult Promat for requirements)
3 Galvanised steel joist at nominal 600mm centres
4 3mm thick galvanised steel angle bracket
5 50mm x M10 masonry anchors at nominal 500mm centres
6 Two pieces of 60mm x M8 expansion bolts per angle bracket
7 Two pieces of M8 expansion bolts at each end of the joist
8 Expansion allowance according to system specifi cation
Self-supporting ceiling perimeter to wall intersection, scenario 1
Self-supporting ceiling perimeter to wall intersection, scenario 2
Self-supporting ceiling perimeter framing at masonry wall junction for ceiling span above 3000mm
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3
3
2
1
1
4
4
4
4
5
5
5
6
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5
2
2
6 78 1
3
4
P50
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PROMATECT® 50DETAILS OF PERIMETER & CONTROL JOINTS IN CEILINGS
Up to -/30/30 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987
1 Two layers of 12mm thick PROMATECT® 50 board
2 Continuous PROMATECT® 50 cover strip for board joists, not coinciding with steel frame
3 102mm x 76mm x 1.6mm thick galvanised steel channel at nominal 610mm centres for up to 3000mm span
4 Concealed galvanised steel grid framing section
5 RONDO P35 control joint with set fi nish
6 Plaster based adhesive or laminating screws at maximum 200mm centres fi xed to one side of the cover strip 2
7 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant at minimum 12mm (thickness of the fi rst layer PROMATECT® 50 board) to achieve the required fi re resistance and/or acoustic performance
Up to -/90/90 or -/120/120 fi re resistance in accordance with the requirements of AS 1530: Part 4: 2005
1 One layer of PROMATECT® 50 board 18mm thick for -/90/90 fi re resistance 20mm thick for -/120/120 fi re resistance
2 Continuous PROMATECT® 50 cover strip for board joists, not coinciding with steel frame
3 Concealed galvanised steel grid framing section
4 RONDO P35 control joint with set fi nish
5 Laminating screws at maximum 200mm centres fi xed to one side of the cover strip 2
Ceilings perpendicular to galvanised steel framing
Ceilings parallel to galvanised steel framing
Ceilings parallel to galvanised steel framing
2
2
2
3
4
3
7
7
1
1
1
5
4
5
Minimum 200mm
10–15mm gap
10–15mm gap
10–15mm gap
60–70mm
60–70mm
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6
5
P50
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14.30PROMATECT® 50 SELF-SUPPORTING MEMBRANE CEILINGSARCHITECTURAL SPECIFICATIONS
The following are standard architectural specifi cations for self-supporting membrane ceiling systems using PROMATECT® 50. The designer must determine the suitability of the design to the application and requirements before undertaking or constructing any works relating to the specifi cations and where in doubt should obtain the advice of a suitably qualifi ed engineer.
Fire attack from below / non loadbearing ceiling
Up to 30 minute fi re resistance, integrity and insulation in accordance with the criteria of BS 476: Part 22: 1987; non loadbearing.
Acoustic performance
The partition system shall have a Weighted Sound Reduction Index of Rw 41dB.
Supporting structure
Care should be taken that any structural element by which the membrane ceiling system is supported, e.g. a beam, fl oor or wall, has a fi re resistance equal to or greater than 30 minutes and is capable of supporting the system for the required fi re resistance.
Lining boards
Two layers of 12mm thick PROMATECT® 50 CBM boards, as manufactured by Promat International (Asia Pacifi c) Ltd, on both sides. All joints to be coincident with steel framing. Standard board dimension 2440mm x 1220mm x 12mm thick.
Fixing
Perimeter galvanised steel channels will be fastened to the wall with M10 metal anchors at 500mm maximum centres. Main steel joists spanning across the wall will be positioned and adequately fi xed at 610mm nominal intervals. Cross channels, where applicable, will be positioned at nominal 610mm centres between the main joists. Steel framework components will be followed.
Tests and standards
The complete system along with the material and framing is tested in accordance with BS 476: Part 22: 1987.
Jointing
Control joints are recommended for ceiling dimension exceeding 10m in any direction.Plain butt joints between machined edges of boards. (1)
Joints fi lled in preparation for painting. (2)
Joints fi lled and taped in preparation for decoration. (3)
Follow-on trades
Surface of boards to be prepared for painting/plastering/tiling(4) in accordance with manufacturer’s recommendations.
NOTES:• (1), (2), (3), (4) delete as appropriate.• All perimeter gaps caulked with PROMASEAL®-A Acrylic Sealant.
P50
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14.9014.12
PROMATECT® 50 SELF-SUPPORTING MEMBRANE CEILINGSARCHITECTURAL SPECIFICATIONS
The following are standard architectural specifi cations for self-supporting membrane ceiling systems using PROMATECT® 50. The designer must determine the suitability of the design to the application and requirements before undertaking or constructing any works relating to the specifi cations and where in doubt should obtain the advice of a suitably qualifi ed engineer.
Fire attack from above and below / non loadbearing ceiling
Up to ____________ minute(1) fi re resistance, integrity and insulation in accordance with the criteria of AS 1530: Part 4: 2005; non loadbearing.
Acoustic performance
The partition system shall have a Weighted Sound Reduction Index of Rw 36dB.
Supporting structure
Care should be taken that any structural element by which the membrane ceiling system is supported, e.g. a beam, fl oor or wall, has a fi re resistance equal to or greater than ____________ minutes(1) and is capable of supporting the system for the required fi re resistance.
Lining boards
One layer of 18mm or 20mm(2) thick PROMATECT® 50 CBM boards as manufactured by Promat International (Asia Pacifi c) Ltd. All joints to coincide with steel framing. Standard board dimension 2440mm x 1220mm x 18mm or 20mm(2) thick.
Fixing
Perimeter galvanised steel channels will be fastened to the wall with M10 metal anchors at 500mm maximum centres. Main steel joists spanning across the wall will be positioned and adequately fi xed at 600mm nominal intervals. Cross channels, where applicable, will be positioned as required between the main joists to ensure all board joints are covered. Steel framework components will be followed.
Tests and standards
The complete system along with the material and framing is tested in accordance with AS 1530: Part 4: 2005.
Jointing
Control joints are recommended for ceiling dimension exceeding 10m in any direction.Plain butt joints between machined edges of boards. (3)
Joints fi lled in preparation for painting. (4)
Joints fi lled and taped in preparation for decoration. (5)
Follow-on trades
Surface of boards to be prepared for painting/plastering/tiling(6) in accordance with manufacturer’s recommendations.
NOTES:• (1) insert required fi re resistance level not exceeding 120 minutes.• (2), (3), (4), (5), (6) delete as appropriate.• All perimeter gaps caulked with PROMASEAL®-A Acrylic Sealant.
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PROJECT REFERENCE
This page and the cover
Construction of PROMATECT® 50 self-supporting membrane ceilings at the Four Points Hotel in Sydney, Australia for up to -/90/90 fi re resistance.
6 Distinction Road
Wangara, WA 6065
T (08) 9445 8300
F (08) 9445 8400
progressivematerials.com.au