Progress Towards Low-Cost Compact Metric Adaptive Optics ... · [email protected] 1 Progress...

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[email protected] 1 Progress Towards Low-Cost Compact Metric Adaptive Optics Systems Justin D. Mansell, Brian Henderson, Brennen Wiesner, Robert Praus, and Steve Coy Active Optical Systems, LLC www.aos-llc.com

Transcript of Progress Towards Low-Cost Compact Metric Adaptive Optics ... · [email protected] 1 Progress...

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Progress Towards Low-Cost Compact Metric Adaptive

Optics SystemsJustin D. Mansell, Brian Henderson, Brennen

Wiesner, Robert Praus, and Steve Coy

Active Optical Systems, LLCwww.aos-llc.com

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Outline• Introduction & Motivation• Low-Cost Component Development

– DMs, Drive Electronics, & AO Controllers• Optical Setup• System Demonstrations

– PC-interfaced System– Microcontroller System

• Evaluation of the Microcontroller SPGD• Conclusions & Future Work

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Applications of Adaptive Optics• Laser Wavefront

Control– Intensity Profile Shaping

• Laser Machining• Optical Tweezers

– Atmospheric Aberration Compensation

• Imaging– Astronomy– Target Inspection– Ophthalmology

www.physics.uq.edu.au

www.bme.ogi.edu/ biomedicaloptics

www.kirschnervisiongroup.com

Lick Observatory

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Barriers to Mass Usage

AO systems can often relax requirements

and increase system functionality

Inertia

Construction of complete active optical

systemsComplexity

Implementation via our unique compact low-

cost hardwareCost

SolutionBarrier

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What is Low Cost?• Patterson published results of

a $25k system in 2000.– $30k in today’s dollars

• Other vendors are selling:– Low Actuator Count DMs for

~$2k– Drive Electronics for ~$5k– Systems for ~$25k+

• We present here a low-cost metric AO system that is commercially available for $7,500 Patterson et al, Optics Express 6, No. 9, 175-85

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Outline• Introduction & Motivation• Low-Cost Component Development

– DMs, Drive Electronics, & AO Controllers• Optical Setup• System Demonstrations

– PC-interfaced System– Microcontroller System

• Evaluation of the Microcontroller SPGD• Conclusions & Future Work

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Low-Cost Polymer Deformable Mirrors

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Polymer Deformable Mirror

25 mm

DM Prior to Packaging Packaged DM

37-pin D-sub Connector

ThorlabsSM1 Adapter

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Actuator Patterns

Hexagonal Square SegmentedAnnular

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Membrane Influence Functions (IFs)

-0.5 0 0.5

-0.5

0

0.5 -1

-0.8

-0.6

-0.4

-0.2

0

Ability to achieve high

spatial frequencies

falls off as ~1/r2

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Square Grid Influence Functions

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Annular Influence Functions

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Measured Influence Functions

Each Actuator at ~300V Produces ~1 wave at 633nm

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DM in Focus

NOTE: Imager is not exactly in the image plane.

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DM Max Focus

Reference Beam Size

DM Beam Size

Estimated >20 μm of throw

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0

20

40

60

80

100

120

0 100 200 300

Voltage (V)

Dis

plac

emen

t (m

icro

ns)

Electrostatic Snap-Down

1.4”

Parallel Plate Snap-Down Experiment

Mem

bran

e

Ele

ctro

stat

ic P

ad

Translated under Bias

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Snap-Down ResultsBack of Membrane Electrostatic Pad

Snap-down induced “sputtering” of aluminum coating

Achieved ~40μm of Throw at Snap-Down

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Resonance Frequency

0

10

20

30

40

50

60

0 500 1000 1500 2000 2500

Frequency (Hz)

Sign

al A

mpl

itude

(a.u

.)

DataFit

Q ~ 2

Because the polymer membranes are currently hand assembled, the resonance frequency changes from device to device.

Tension & Thickness

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Pellicle Characteristics• Wavefront Quality : λ/2 per inch

– mostly in an astigmatic term

• Demonstrated high reflectivity coatings– Q-Switched damage at 3.3 J/cm2 (235

MW/cm2)– HR coated membrane demonstrated

survivability under 12 kW CW 1064nm

• Available COTS up to 6” in Diameter

Polymer Membrane

Under 12 kW CW 1-μm Light

Thermally Induced Distortion at 1s

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Static Aberrations• Mounting the pellicle to

the substrate can be tricky.– See Dave Dayton’s results

from yesterday• We have developed a

new mounting process at AOS that has dramatically reduced the aberration amplitude created by this process.

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Summary of Polymer Membrane DMs

Metal & Dielectric Stacks (12kW cw 1064nm survived, 3.3 J/cm2 Damage Threshold

for Q-Switched)

Coatings6” COTS PartsSize

~40 μm (330VDC at Snap-Down)

Throw~500 HzResonance ValueCharacteristic

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Potential Applications for Polymer Membrane DMs

• Good for:– Low-Order Quasi-Static Imaging and

Laser Aberration Compensation• Telescopes, Microscopes, Laser

Machining, etc.– Basic Laser Beam Shaping

• Maybe good for:– Vertical Path Atmospheric

(Astronomy)• Probably not good for:

– Large Telescopes– Megawatt Class Lasers– Long Path Free-Space Optical Comm.

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Drive Electronics

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Drive Electronics

ElectronicsPCB

6” 6”

3”

USB Interface

32-Channel Output up to 295 V(scalable to more output channels

and from 8-bit to 16-bits in 2-bit increments)

Packaged Electronics(Internally 3.2x4” Boards)

Optional BNC Input

(not shown)

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Converting the Drive Electronics into an AO Controller

• The USB interface chip we chose to use was an inexpensive (~$10) microcontroller that was designed for low-cost applications like toys.

• During the development, we discovered that it had integrated ADCs and sufficient computational capability to do metric adaptive optics.

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Outline• Introduction & Motivation• Low-Cost Component Development

– DMs, Drive Electronics, & AO Controllers• Optical Setup• System Demonstrations

– PC-interfaced System– Microcontroller System

• Evaluation of the Microcontroller SPGD• Conclusions & Future Work

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Optical Setup Picture

PSFCamera

DM

Drive Electronics with Microcontroller AO

BS

Lens

Photodiode and Pinhole

BS

Photodiode Input

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DM Rise and Fall Time

~2.8 ms Rise Time

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Rise Time

~10% to 90% Fall Time = 144 μs

Rise Time Oscillation ~3.7 kHz

200 μs / div200 μs / div

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Outline• Introduction & Motivation• Low-Cost Component Development

– DMs, Drive Electronics, & AO Controllers• Optical Setup• System Demonstrations

– PC-interfaced System– Microcontroller System

• Evaluation of the Microcontroller SPGD• Conclusions & Future Work

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Stochastic Parallel Gradient Descent (SPGD) Algorithm

1. Start with a pointin the error space.

2. Take a step in a random direction to another point.

3. Find the “optimum” position based on the gradient.

4. Repeat to 2

4

1 2

3

Starting PointTrial Step (V’)

Final Position (V’’)

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SPGD Algorithm Math

( )dVMMVV stepinitial −+= η''

( )

actuators ofnumber theis and 1, to1- fromvector

number random a is rand(...)size, step maximum theis

, where'

N

NranddVdVVV

+

Δ•Δ=

+=Take a Random Trial Step

Take a Step Based on the Trial Result

Step Size

Gain

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Brute-Force Searching Algorithm• Choose each actuator and scan over the

entire 255 count range in 5 count intervals and set it to the best value.

• After scanning all the actuators, repeat the scan.

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PC-Based Optimization

Added Controls for Optimization Testing in the Existing Drive

Electronics Software

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Typical Point Spread Functions

Before AO (Mirror Under Optimal Focal Bias) After AO

NOTE: Fringing due to the window on the camera

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Outline• Introduction & Motivation• Low-Cost Component Development

– DMs, Drive Electronics, & AO Controllers• Optical Setup• System Demonstrations

– PC-interfaced System– Microcontroller System

• Evaluation of the Microcontroller SPGD• Conclusions & Future Work

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Average Results (30 ms delay, 20 averages, 16s)η=

0.1

η=0.

2η=

0.3

η=0.

4η=

0.5

Δ=4 Δ=6 Δ=8 Δ=10 Δ=12

Key: Average / Std. Dev.

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Definition of Output Parametrization

Time (s)

Phot

odio

de S

igna

l (V)

10% to 90% Rise Time

Final Value = Average over the last 0.2 seconds

Converged RMS = RMSover the last 0.2 seconds

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Rise Times (s)

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Converged Final Values (V)

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RMS after Converged (V)

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Effect of Sample Delay on Final Value

1.9

2

2.1

2.2

2.3

2.4

2.5

0 5 10 15 20 25 30

Delay (ms)

Con

verg

ed F

inal

Ph

otod

iode

Val

ue (V

)

~18 ms

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Conclusions• We have developed low cost:

– DMs ($1,500)– USB Interfaced Drive Electronics ($5,000)– Metric Adaptive Optics Systems ($7,500)

• We characterized the parameters of our microcontroller SPGD metric AO system to find the effect of – the gain (η), – the step size (Δ), – and the measurement delay.

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Questions?

Justin [email protected](505) 245-9970 x184

Intensity Remapping Demonstration