PROFESSIONAL NESTING SOLUTION

profit H10

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Productivity

Flexibility

Preci

sion

Various materials: Wood, Plastic, Alucobond, mineralised material, packaging material

Panel Processing Centre CNC Cutting – CNC Drilling – CNC Nesting – CNC Milling • Minimum waste, maximum material yield • Highest cutting quality - no requirement of further processing • Maximum throughput with job specific sizing cut capacity • Tomorrow‘s technology for today‘s productivity and profit

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3x 400 V motor voltage , 50 Hz � Automatic central lubrication system � Main spindle 10 kW HSK F63 �

Electro and mechanical pneumatic preperation of the drilling head �

8-piece tool changer on side of machine chassis � 2 compressed air connection at front of machine � Teleservice package via Internet �

Hand-held remote control unit for the machine �

Wood Flash Programming software � 2 vacuum pumps with 250 m³/h each � Automatic length measurement systems for tool in Z axis �

Technical data, equipment options to suit your requirements:

profit H10 22/32 | profit H10 22/42 Standard Option

CNC Cutting • Load panel, start working.

Once loaded, the profit H10 works without an operator. No additional programing is required.

CNC Drilling • Material does not need to

be processed further by a CNC or drilling machine

• Significant time savings thanks to a combination of CNC cutting and CNC drilling in just one work cycle

CNC Nesting (nesting) • Any desired shape can

be used. Minumum waste thanks to nesting software

• Significant time savings thanks to a combination of CNC cutting, CNC drilling and CNC nesting in just one working cycle

CNC Milling • Matrix table can be fitted with

vacuum pods; CNC milling operations can be carried out just as in standard CNC machines

The two-sided driven portal design of the profit H10 guar-antee the highest precision and repeatability of your processing. The rack and pinion drive in the X and Y direction ensures for maximum driving speeds for the shortest processing times and tool changing times.

Panel cutting, drilling and milling in any shape desired, all in one process!

Edge processing

Block vacuum pads for edge milling on the bottom side of the tool. The horizontal drilling unit can be used without limit.

Screw taps

Metric threads or fine threads. Simple programming - perfect results.

Cutting foam

The large Z-direction stroke enables the use of special units. Any type of foam up to 80 mm can be processed in highest quality.

Lamello

By using the 5-motionplus units, manual angle settings are a thing of the past. Tools, such as the Lamello spindle moulder tool can be used.

Doors

The C-axis enables highest flexibility and the optional use of units. Complete pro-cessing of doors in the shortest processing time is possible.

Chip deflector

The interpolating rotary motion of the chipping deflector is controlled via the C-axis. Thus, the resulting chippings are guided in the direction of the extraction channel, especially with processing edges.

3D-Milling machine

Simplest 3-axis application with impres-sive results. There is no limit to your creativity.

Template

Using the template connections on the left or right sides of the matrix table, you can extend your application spectrum. The template connections ensure maxi-mum vacuum performance, even with small contours.

Engraving

Your future field of application is not only limited to wood. Special equipment features also allow the processing of Alucobond.

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DH 16 4H 2S

Positioning tool Vacuum cups - Positioned quickly

Quick and easy positioning of the suction pods, suitable for every workpiece size The raster geometry of the matrix table makes handling and positioning the vacuum cups easy. Additionally a distributor can be used, in order to establish a dual-circuit vacuum system.

Drill head Length measurement system

Vacuum cups , Drill head , ...

The hand-held terminal activates and positions the cross laser.

Positioning laser that travels along for precise vacuum suction pad positioning.

Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder. You decide which drill-head configuration is the right one for you. Choose between, a head with only vertical drilling spindles or spindles with a grooving saw for vertical and horizontal processing.

Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.

The distribution of positioning tools over the complete table support you with handling the base board.

Tool changer The linear tool changer ensures a rapid tool change and minimises the compressed air consumption. The use of aggregates that have larger tool diameters for increased performance of your profit H10. Up to 36 tool and ag-gregate positions are available.

HSK F63 Lock housing ag-gregate with two com-pressed air nozzles Order no. 300-24-017

HSK F63 Floating unit with tracer for vertical routing of exact milling depths HSK F63 Order no. 300-24-010

5-motion/5-motionplus

Automatically fully adjustable ! With the 5-motion/5-motionplus tilting aggregate your CNC machining centre becomes a 4 1/2 axes machine.

Aggregate examples

HSK F63 Fourfold angle cutter head Order no. 300-24-015

HSK F63 Dual angle head Max. Ø 180 mm Order no. 300-24-012

CNC-Aggregates

Cut, push-off and label The integrated unloading unit on the portal pushes the finished workpieces off after processing and cleans the table at the same time. Any remaining chippings are extracted via the under table extractor. During the unloading process, the first label is printed out and the corresponding workpiece is shown in colour on the the screen, indicating to which workpiece it belongs. This process is then repeated workpiece for workpiece.

Cut, push-off and label

Software from Format-4 the self explanatory user interface, guarantees a high level of productivity

Woodflash Planning, drawing, constructing = Programming

FlashNest Pro Import the data including optimisation, with only a few clicks of your mouse. Any contours are interlaced and optimised as per the users specifications. Visual repre-sentation of the Nesting and the informa-tion on the total surface usage. Labels can also be generated with individual, specific information.

Flash3D Three dimensional furniture planning and visualisation

3D simulator Option : Accurate representation of your machine as a 3D model incl. collision control

Software

21

21 On the basis of a carpenters skill the CNC broadens the current and future com-petitiveness and profitability of every workshop, in every market, in every sector.

How big is the step up really?

Competitiveness/Profitability

Precision Flexibile

Prod

uctiv

ity

Craftsman‘s skill

Material competence

Construction competence

Finishing competence

Machine com-petence

Programmer competence

21 Craftsman‘s skill Competitiveness/

Profitability

Programmer competence

Assembly times

3

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It is now commonplace for all woodworkers to setup and operate various types of machines with a range of tools in order to produce a finished product. The CNC operates along the same lines, but with an important difference: The production processes are merged together. Programmed by the operator and performed by the CNC.

Changing the way we think is the biggest challenge. The mechanisation of the work-

shop has been essential for decades. When will your workshop take the next step?

95 of 100 rationalise Focus: Revenue potential

32 of 100 expand Focus: Market potential

75 of 100 innovate Focus: Performance potential

34 of 100 fine-adjust Focus: Business potential

Type of company • Established • Dynamic

Company size

Market • Competition • Customers • Dynamic

Performance area

Furniture / Kitchens Doors Interior decoration Windows Staircases Job order production Tenders

The CNC triangle opens up four directions for every workshop, in order to maximise profitability in a whole range of market scenarios.

100 of 100 CNC users: “... CNC has become crucial to my work”

87 of 100 CNC users:“... my CNC expectations were exceeded”

Can one compete against CNC workshops without a CNC?81 of a 100 say no.

More easily program med than expected: 78 out of a 100

6 reasons to go for a CNC! Today many cabinetmakers are fulfilling their dream of owning a CNC

“CNC is the standard machine of tomorrow!” The things that seem difficult to us today, will become clear tomorrow! CNC machines are already playing a key role in

every workshop. A CNC machine will enable umlimited options and possibilities for your workshop in the future.

Programming within 3 days Anyone with basic computer knowledge, who can draw their product and knows the required production steps,

can develop a solid CNC programming base within 3 days.

Founded on capentary skills! The foundation on which the programming of a CNC is built, is carpentary skill. The ability to program the CNC

improves profitability and competitivenss.

CNC requires big changes CNC changes the carpenter trade significantly. The CNC redefines a cabinetmaker’s work!

CNC-Power is 3 dimensional CNC broadens the competitiveness, as well as profitability over three central dimensions. It is a common misconcep-

tion to view a CNC simply as a way to in-crease the speed of production.

Batch production efficient from the very first piece! CNC is highly flexible and very customer orientated. CNC optimises the standard sector as well as the demanding non-

standard sector Once, twice, a hundred times ...

1. The standard ma-chines of tomor-

row.

3. CNC = flexibility =

individuality

4. Core competencies and profitability

5. CNC is 3 dimen-

sional!

6. In summary

2. Easy to learn pro-

gramming.

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Space requirements and technical specifications Your profit H10 - In different configuration levels depending on your requirements

profit H10 (16/38) profit H10 (22/32) profit H10 (22/43)

Technical data, equipment options to suit your requirements:

Axes X-axis 4650 mm 4050 mm 5230 mm Y-axis 1960 mm 2560 mm 2560 mm Z-axis 280 mm 280 mm 280 mm Table size X-axis 3720 mm 3120 mm 4300 mm Y-axis 1560 mm 2160 mm 2160 mm Speed X-axis 100 m/min 100 m/min 100 m/min Y-axis 100 m/min 100 m/min 100 m/min Z-axis 30 m/min 30 m/min 30 m/min Vector speed XY 140 m/min 140 m/min 140 m/min Drill head Vertical drilling spindles 12/16 12/16 12/16 Horizontal drilling spindles 2+2 2+2 2+2 Slotting saw 1+1 1+1 1+1 Speed 1.000–6.000 rpm 1.000–6.000 rpm 1.000–6.000 rpm main spindle HSK F63 10/12/12 kW FK 10/12/12 kW FK 10/12/12 kW FK Speed 1.000–24.000 rpm 1.000–24.000 rpm 1.000–24.000 rpm Pneumatics Connection ½- inch ½- inch ½- inch Pressure in supply pipe 8 bar 8 bar 8 bar Pressure in the machine 6 bar 6 bar 6 bar Air-consumption 500 Nl/min 500 Nl/min 500 Nl/min Vacuum pump Motor 2x 250 m³/h 2x 250 m³/h 2x 250 m³/h Dust extractors Vacuum connection Ø 200 mm Ø 200 mm Ø 200 mm Volume flow 2200 m³/h 2200 m³/h 2200 m³/h Air speed 20 m/sec 20 m/sec 20 m/sec Vacuum 1000 Pa 1000 Pa 1000 Pa Electrics Power supply 3x 400 V 3x 400 V 3x 400 V Frequency 50 Hz 50 Hz 50 Hz Total connected load 26–31 kW 26–31 kW 26–31 kW Software PC Dell Dell Dell Flat screen monitor 19” 19” 19” Programming software Wood Flash, Wood Flash, Wood Flash, Flash 3D, Option : Flash 3D, Option : Flash 3D, Option : FlashNestPro FlashNestPro FlashNestPro Weight Machine (total) approx. 4650 kg approx. 5200 kg approx. 5700 kg

Basic model Length . . . . . . . . . . . . .7400 6800 8000 mm Width . . . . . . . . . . . . .4150 4750 4750 mm Height . . . . . . . . . . . . .2510 2510 2510 mm

Length . . . . . . . . . . . . .9962 8768 11.166 mm Width . . . . . . . . . . . . .4150 4750 4750 mm Height . . . . . . . . . . . . .2510 2510 2510 mm

Length . . . . . . . . . . . . .13.313 11.400 15.200 mm Width . . . . . . . . . . . . .4250 4750 4750 mm Height . . . . . . . . . . . . .2510 2510 2510 mm

with unloading station

in combination with panel storage

with loading and unloading station

Individual machine configuration available on request ... in combination with panel storage ... with loading and unloading station

... with unloading station Basic model

profit H10 (16/38) (22/32) (22/43)

profil 45 profil 45 M profil 45 M x-motion

kappa 550 e-motion kappa 550 x-motion kappa 550

kappa 400 x-motion kappa 400

dual 51 plan 51 plan 51 L exact 63 exact 51

Planer-Thicknessers/Planers/Thicknessers

Panel Saws

The programme

Spindle Moulders

RL 300 RL 250 RL 200 RL 160 RL 125

Dust Extractors

kappa automatic 55/75 kappa V60 HVPfinish 1302/1102GIANT

perfect 710 e-motion/perfect 710 x-motion

perfect 812 e-motion/perfect 812 x-motion

perfect 608 x-motion plus

profit H10 profit H08

profit H24/H24L

profit H22/H22L

profit H20

profit H30/H30L

profit H50

c-express 920

Wide Belt Sanders Heated Veneer Press

Edgebanders

CNC Machining Centres

5 axes CNC

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Industry panel saws

Format-4, the premium brand from Felder

The Felder factory in Hall in Tirol, a central production facility ensuring maximum quality

Felder, a family owned company with over 60 years of machine manufacturing experience

Made in Austria means for you Quality , Precision , Reliability

KR-Felder-Straße 1A-6060 Hall in Tirol AUSTRIATel. +43 5223 55 306Fax +43 5223 55 306-63e-mail: info@format-4.com

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© AH 08/2013 · FELDER KG · KR-Felder-Straße 1, A-6060 HALL in Tirol, Tel. +43(0) 05223/58 500, Fax +43(0) 05223/56 130, info@felder.at Felder reserves the right to make changes to technical data at any time and doees not take responsibilty for content or printing errors.