PROFILES AND CLADDING DIVISION - · PDF fileplan. This unit boasts of imported machin- ......
Transcript of PROFILES AND CLADDING DIVISION - · PDF fileplan. This unit boasts of imported machin- ......
PROFILESAND CLADDINGDIVISION
www.danagroups.com
We aspire to be the global steel industry benchmark for the world’s most reliable and innovative steel manufacturer, service and solution provider in the steel industry.
To maximize value for our worldwide client base by supply of high quality steel products, providing related services and solutions while utilizing innovative technologies and a team of motivated employees, focused on continuous improvement, highest business standards, work ethics and corporate citizenship.
VISION
MISSION
Dr. Birbal Singh DanaFounder, Chairman & Managing Director
Dr. Birbal Singh Dana was formally a General surgeon by profession.He had a commendable stint at the University Hospital of Libya for over 15 years where he rose to the position of the Head of Department of Surgery, before he took to entrepreneurship in 1991. Having sound business acumen, he put his principles of honesty, diligence and patience to practice in his venture.
A person with vision and vigor, he has been the principal force behindthe phenomenal growth of the Group and under his leadership thecompany has come to be the most respected and widely diversifiedbusiness house in the Middle East.
DANA GROUP : PROFILES AND CLADDING DIVISION 2
Dana Group of Companies from the time of its inception in 1991 has strongly believed in a customer centric approach and this has been the norm followed across the corporate office, showrooms, manufacturing units, trading companies and associate offices.
With an annual turn-over of US$500 million in the financial year of 2004-2005, the company has only seen a phenomenal growth and has grown into a family of over 500 hard-working professionals committed to serving Dana Group’s customers.
The Group has successfully expanded its operations to several countries with the corporate office and showrooms in Dubai, trading companies in India and Dubai, associate offices in Libya, Iraq, West-Africa and South-Africa, manufacturing units backed by highly experienced R&D personnel in UAE, Libya and India.
ABOUT THE GROUP
We uphold honest business practices and nurture a mutually respectful and beneficial relationship with all our customers and suppliers.
We are passionate about achieving results that exceeds expectations.
We believe our employees are our greatest asset.
We embrace change and are on the lookout to seize new opportunities at all time.
We scale to seek heights of excellence in all that we do.
CORE VALUES
DANA GROUP : PROFILES AND CLADDING DIVISION 3
DANA GROUP OF COMPANIESSeven Eagles International Trading L.L.C., U.A.E.Being one of the world’s most geographical-ly diversified steel importers and stockiest, the company has successfully established a laudable position among its customers and become a go to name for all kinds of steel requirements, be it in construction, oil field industries, fabricators or even traders for that matter.
Delta Steel Industries FZC
WATER HEATER AND COOLER MANUFACTURING DIVISIONEstablished in the year 2010, to cater to the booming Libyan construction sector, this division manufactures and exports water heaters, coolers and chillers.
COIL AND PLATE SERVICE DIVISIONThis one of a kind manufacturing facility with a max coil load of 30 T, it was established as a part of Dana’s expansion plan. This unit boasts of imported machin-ery that is capable of handling thickness in the range of 4-18 mm and 200 mm wide.
Dana Steel Processing Industry
This is unit of Dana Group at U.A.E has 2 major divisions with 2 plants in Ajman & Dubai :
CABLE MANAGEMENT SYSTEMS DIVISIONEquipped with modern technology and infrastructure this division manufactures the below products that are supplied to various power plants, electricity boards, engineering organizations, etc. Cable Trays / Ladders Trunkings & accessories Perforated sheets
PROFILES & CLADDING DIVISIONThis division’s production capacity has increased manifold in the recent past and manufactures the following Insulated composite profiled panels Drywall metal profiles (studs/tracks/furring channels, hat channels) Profiled cladding sheets Sandwich Panels GI lintels Purlins
DANA GROUP : PROFILES AND CLADDING DIVISION 4
DANA GROUP OF COMPANIESDana Water Heaters & Coolers
This manufacturing unit Located in Al-Quoz Industrial Area is equipped with state-of-the-art facilities and is run by a dedicated team of skilled experts with sound technological knowl-edge.
The unit manufactures a wide range of products which include Water heater Water coolers Water Chillers Heat Pumps Water dispensers
Dana Steels Pvt. Ltd.
Apika Enterprises, India
An outstanding manufacturing facility spread over an area of 35000 sq.m is equipped with Hi-Tech Contemporary Machinery. A unit of 200 skilled personnel manufactures high quality ERW pipe tubes (Electric resistance welded pipes, tubes, hollow sections)
Scaffolding & formwork systems
Dana Steels is the proud supplier to leading contractors & infrastructure development
Apika Enterprises is a manufacturing facil-ity and an Import -Export house headquar-tered in Jaipur, India. Employing over 50 skilled personnel, the unit manufactures steel utensils on a mass scale. With trading offices at New Delhi and Mumbai, India, it endeavors to serve the B2C market. It also deals with import and export of plant ma-chinery and other hardware products for the domestic and overseas market.
Dana Hospitals Pvt. Ltd.
Dana hospitals would be the first multi-specialty private hospital in the capital city of Rajasthan. With a vision to make world-class medical care available to the common man, Dr. B.S.Dana is aiming to establish state-of-the-art infrastructure to accomplish his goal. The hospital will serve patients from other nations as well through strategic tie ups with various CSR organizations.
DANA GROUP : PROFILES AND CLADDING DIVISION 5
PRODUCTS Profiles &Panel Division
Sandwich Panels
Corrugated Roofing Sheets
Decking Sheets
Sandwich Panels are used majorly in facades , partition wall ceilings, architectural claddings , Container constructions, machine coverings, warehouses, power plants and other industrial and commercial places. The panels are also used in cold rooms and food industry construction. Sandwich Panels consists of two outer metal sheets (steel , aluminum or other) with stabilizing core of insulation sandwiched between them. The outer surface of the sheets can be flat, corrugated or any specific design.Insulating material can be Polyurethane, Polyisocyanurate, Rock Wool or EPS (Expanded Polystyrene). These panels are manufactured inside Dana Factory in U.A.E by injecting Polyurethane. Highly sophisticated sandwich panel press and foaming machine are employed to meet any requirements.
Sheets of hot dipped galvanized steel or aluminum are rolled in rollforming machines to produce a linear corrugated pattern and are cut torequired length. Then they are fixed on purlins by means of self tappingscrews. Different pitch and depth corrugation patterns can be made as per order.
Decking sheets are used as steel roof deck and floor deck. Floor deckingsheets are manufactured by rolling machines using galvanized steel of thickness 0.70mm -1.50 mm. Floor decking sheet sticks very strongly into the concrete with strong rib and hence provide very strong structural platform.Roof Decking sheets provide excellent structural platform without need of purlin and framing underneath.Roof decking sheets can withstand various types of loads. Greater span are available up to 3.0 meters.
DANA GROUP : PROFILES AND CLADDING DIVISION 6
Z & C Purlins
Flashing & Trims
DANA Accessories
Dana Z & C purlins are manufactured by automatic Purlin rollingmachines in its facility at Ajman , U.A.E .Roofing sheets are fixed onpurlins using screws. The range of purlins manufacturedby Dana varies in depth from 100mm to 450mm and thickness up to 3.0mm thereby allowing purlins to cater to much larger spans of up to 12.0meters.
All flashings are manufactured from same material as wall and roofpanels. Maximum length of flashings can be up to 3000mm.Flashingand trims along with accessories can be used for wide variety of panels,shingles and tiles.
Dana Accessories like cladding screws , Aluminium Pop Rivets , Butyl Strips , Purlin Tape , Screw Cap , Silicon sealants etc are also provided as per customer requirements.
DANA GROUP : PROFILES AND CLADDING DIVISION 7
Highlights of DANA InsulatedSandwich Panels
DANA Sandwich Panels are manufactured in automatic sandwich panel press with Polyurethanefoam injection .Combination of wide variety of facing materials, surface patterns and insulationsoffer the customers a wide choice of panels to choose from.
Plain Polyurethane (PUR)
Expanded Polystyrene (EPS)
Pre Painted Aluminum
Mill Finish Galvanized SteelMineral Wool / RockwoolPre Painted Galvanized Steel
Mill Finish AluZinc
Corrugated Polyisocyanurate (PIR)Mill Finish Aluminum
Pre Painted AluZinc
Top & Bottom SheetMaterial TypesSurface Finish Types Insulation Types
Aluminum Grade A3105 H 16 in mill finish or prepainted
Galvanized Iron sheets ( GI)
Galvanized Iron sheets ( GI)
ASTM A653 or other equivalent standards like JIS 3302 , EN10326 /10327 , IS 277 with Zinc Coating G60 -180gms/m2 orG90 - 275 gms/m2
ASTM A792 with Coating AZ60-AZ180
Specification of Top & Bottom Profile Sheet Material
GI Mill Finish
Aluminum Mill Finish
GI Mill Finish
Aluminum Mill FinishGI PVDF Coated
Aluminum PVDF Coated
Alu Zinc alloy coated steel PVDF coatedAlu-Zinc alloy coated steel mill finish
GI PVDF Coated
Aluminum PVDF Coated
Alu Zinc alloy coated steel PVDF coatedAlu-Zinc alloy coated steel mill finish
Aluminum Foil 0.05mm thick
GI Polyester Coated
Aluminum Polyester Coated
GI Polyester Coated
Aluminum Polyester Coated
LinerTop Skin
Combinations of Top Skin and Liner
DANA GROUP : PROFILES AND CLADDING DIVISION 8
Insulation Specifications
Amount of heat (W) passing through a materialhaving surface of 1 M2 and thickness 1 M in orderto rise temperature by 1oC . Units are W/m K
Thermal conductivity divided by thickness of thematerial [ W / m2 K]
Also known as Overall Heat Transfer Coefficient. It isdetermined by the insulation value of the variousmaterials forming the panel . [ W / m2 K ] , KCal/m2h oC , BTU/ F t2 h oF
A
B
Mechanical Characteristic of Foam
Insulation Capacity
Thermal ConductivityValue
K value(Insulation Value)
U value(Total Insulation Value)
Lower the K value , better is insulation capabilityPlease Note
Polyurethane (PUR)
Expanded Polystyrene (EPS)
0.022 w/m2K
0.035 w/m2K
35-40 Kg/m3
16-24 kg/m3Mineral Wool / Rockwool 0.04 w/m2K80-150 kg/m3Polyisocyanurate (PIR) 0.022 w/m2K40-45 kg/m3
DensityOn Continuous System K value
1. Polyurethane Properties
Density
Shear Resistance
35-40Kg/m3 (as per BSEN 1602: 1997)
150 kpa ( as per ASTM 271/ 271M)Compression Resistance 100 kpa (as per ASTM C165 : 2000)Tensile Stress
Fire Property
150 kpa (as per BSEN 1608: 1997)
B2/ B3 as per DIN 4102-1
K Value - Thermal Conductivity 0.022 W/ mKTolerance + /- 0.002
DANA GROUP : PROFILES AND CLADDING DIVISION 9
C
D
E
Water Absorption of the foam after 24 hours: 1.0 % of Volume
Closed Cell content > 94%
Overall Heat Transfer Coefficient ( U ) varies with the thickness of the panel
Polyurethane Panel U Value Chart
40
0.525
0.451
0.092
75
0.290
0.247
0.050
50
0.420
0.361
0.074
100
0.210
0.181
0.037
Overall Heat Transfer Coefficient “ U “ Value
Core Thickness in mm
W / M2 oC
KCAL / M2 h oC
BTU / F t2 h oF
A
B
Mechanical Properties
Overall Heat Transfer Coefficient “ U ‘ Value - W/m2 K
2. Poly isocyanurate (PIR) Foam Properties
Density
Shear Resistance
40-45 Kg/m3 (as per BSEN 1602: 1997)
>100 kpa ( as per ASTM 271/ 271M)Compression Resistance Greater than 100 kpa (as per ASTM C165 : 2000)Tensile Stress
Fire Property
Greater than100 kpa (as per BSEN 1608: 1997)
B2/ B1 as per DIN 4102 - 1
ThicknessIn mm
Overall HeatTransfer Coefficient
“ U “
35
0.67
60
0.40
50
0.47
40
0.60
75
0.31
100
0.24
DANA GROUP : PROFILES AND CLADDING DIVISION 10
A
B
C
D
Mechanical Properties
Insulation Capacity
Fire Properties
Water Absorption of the foam after 24 hours
3. Mineral Wool Features - For Fire Rated Panels
Density 80-120 Kg/m3
Compression Resistance > 70 Kpa ( as per ASTM C165 : 2000 )Tensile Stress
Fire Property
0.040 W/mK ( Average )
> 750 oC melting point Al as per DIN 4102-1
Thickness of mineral Wool (mm)
U Value (W / m2 K)
50
0.76
100
0.37
80
0.47
Overall Heat Transfer Coefficient “ U “ varies with thickness of the panelK value - 0.040 W /mKPlease Note
Fire Resistance
Flame Spread IndexSmoke Development Index
> 750 o C melting point Al as per DIN 4102
00
CombustibilityA1 as per EN 13501Non combustible as per BS 476 : Part 4
Calorific Value <1.8 Mj/ Kg according to EN 13501
Class A
Class B
A1 (Mineral Wool Fire Rated Panels)
B1
Non-combustible materials
Not easily flammableFlammable
Easily flammable
A2
B2 ( PU Panel )
B3 ( PU Panel )
DesignationBuilding Material ClassDIN 4102-1 fire test
DANA GROUP : PROFILES AND CLADDING DIVISION 11
Surface Coating SpecificationsVarious options are available for surface coating of panels .Standard surface coatingspecifications are :-
Metallic Top Skin and the liner material ( other than Aluminium Coil ) can be supplied withsurface coating as follows :-
Surface is painted with baked regular modified enamel polyester(RMP), with 5 micron primer and20 micron coat on the weathering side and 5/7 micron primer on the reverse.
PVDF , Silicon , Modified Polyester ,Plastisol , ARS shall be applied on requestPlease Note
Types of DANAInsulated Sandwich Panels
DCP 35 / 200
COVERING WIDTH 1000mm
BOTTOM
200m
200m
m
m
35/3
8
DANA GROUP : PROFILES AND CLADDING DIVISION 12
DCP 45 / 250
DCP 45 / 150
Dana Flat Panel
T
45
LinerPolyurethane core thinckness(T) specified in Table
140 110
T
4
5
LinerPolyurethane core thinckness(T) specified in Table
60 150 30 30 30
1000
100
20.5
4.5 1.5
100 100 100 100 100 100 100 100 100
202010
250
1000 mm (Covering Width)
900 mm (Covering Width)
(Covering Width)(Nominal Width)
Tounge and Groove Joint
1040
250
150
DANA GROUP : PROFILES AND CLADDING DIVISION 13
SANDWCH PANELS DCP 35(38)/200Sandwich Panel
Roof and Wall Panel
Polyurethane Panel U Value Chart
40
0.525
0.451
0.092
75
0.290
0.247
0.050
50
0.420
0.361
0.074
100
0.210
0.181
0.037
Overall Heat Transfer Coefficient “ U “ Value
Core Thickness in mm
W / M2 K
KCAL / M2 h K
BTU / F t2 h oF
COVERING WIDTH 1000mm
200mm
35/3
8
PVDF Silicon, Modified Polyester, Plastisol, ARS shall be applied on request.
PVDF Silicon, Modified Polyester, Plastisol, ARS shall be applied on request.
DANA GROUP : PROFILES AND CLADDING DIVISION 14
Section Properties and Load ChartAluminium Skin Sheet - 0.7 mm external, 0.5 mm internal
GI Skin Sheet - 0.5 mm external , 0.5 mm internal
A
B
DANA GROUP : PROFILES AND CLADDING DIVISION 15
Polyurethane Panel U Value Chart
40
0.525
0.451
0.092
75
0.290
0.247
0.050
50
0.420
0.361
0.074
100
0.210
0.181
0.037
Overall Heat Transfer Coefficient “ U “ Value
Core Thickness in mm
W / M2 K
KCAL / M2 h K
BTU / F t2 h oF
SANDWCH PANELS DCP 45/250Sandwich Panel
T
45
1000mm (NOMINAL)
LinerPolyurethane core thinckness(T) specified in Table
140 110
Roof and Wall Panel
250
PVDF Silicon, Modified Polyester, Plastisol, ARS shall be applied on request.
PVDF Silicon, Modified Polyester, Plastisol, ARS shall be applied on request.
250
DANA GROUP : PROFILES AND CLADDING DIVISION 16
Section Properties and Load ChartAluminium Skin Sheet - 0.7 mm external, 0.5 mm internal
GI Skin Sheet - 0.5 mm external , 0.5 mm internal
A
B
DANA GROUP : PROFILES AND CLADDING DIVISION 17
SANDWCH PANELS DCP 45/150Sandwich Panel
Roof and Wall Panel
Polyurethane Panel U Value Chart
40
0.525
0.451
0.092
75
0.290
0.247
0.050
50
0.420
0.361
0.074
100
0.210
0.181
0.037
Overall Heat Transfer Coefficient “ U “ Value
Core Thickness in mm
W / M2 oC
KCAL / M2 h oC
BTU / F t2 h oF
T
4
5
900mm (NOMINAL)
LinerPolyurethane core thinckness(T) specified in Table
60 150 30 30 30
PVDF Silicon, Modified Polyester, Plastisol, ARS shall be applied on request.
PVDF Silicon, Modified Polyester, Plastisol, ARS shall be applied on request.
DANA GROUP : PROFILES AND CLADDING DIVISION 18
Section Properties and Load ChartAluminium Skin Sheet - 0.7 mm external, 0.5 mm internal
GI Skin Sheet - 0.5 mm external , 0.5 mm internal
A
B
DANA GROUP : PROFILES AND CLADDING DIVISION 19
General Feature
Mechanical Characteristic of the foam(At overall density of 35-37 kg/m3)
Tensile stressCompression resistanceSheer Resistance Fire Property
Water abosorption of the foamAfter 24 hours
Insulation Capacity
K value (Thermal Conductivity of PU)0.022W/mK
Tolerance+/- 0.002
: 150 kpa: 100 kpa: 100 kpa: B2/ B3 as per DIN 4102-1
: 1% of volume
A
C
B
25mm
75mm
50mm
35mm
100mm
0.76
0.29
0.38
0.54
0.19
PU Thickness w/m3
SANDWCH PANELS DFP FlatSandwich Panel
10201000
100
20.5
4.5 1.5
100 100 100 100 100 100 100 100 100
202010
DANA GROUP : PROFILES AND CLADDING DIVISION 20
Insulation Capacity
Fire Properties
Thickness of Rock Wool (mm)
U Value (W / m2 K)50
0.76
100
0.37
80
0.47
Fire Resistance
Flame Spread Index
Smoke Development Index
> 750 o C melting point as per DIN 4102
0
0
CombustibilityA1 as per EN 13501Non combustible as per BS 476 : Part 4
Calorific Value<1.8 Mj/ Kg according to EN 13501
T
45
900mm (NOMINAL)
LinerPolyurethane core thinckness(T) specified in Table
60 150 30 30 30
SANDWCH PANELS Rockwool 45/150Panels
Properties Of Rockwool
Perfect Fire resistance with A1 grade(EN 13501-1) inflamable materialrockwoolHeat InsulationPerfect acoustic solutions withperforated modelsEnergy SaverEconomy in construction costRequires less joint splice as aresult of continious processEasy installationColor VarietyLong Life cycleEnvironment friendly productFoam, CC, HCFC freeNon Combustable
Density 80-120 Kg/m3
Compression Resistance > 70 Kpa ( as per ASTM C165 : 2000 )K- Value
Fire Property
0.040 W/mK ( Average )
> 750o C Al melting point as per DIN 4102-1
DANA GROUP : PROFILES AND CLADDING DIVISION 21
1. CONTINUOUS CORRUGATED FENCING
Specifications
1. Overlapped Sheets with no gap2. Sheets are supported every 2.5 meters with heavy galvanized ERW Pipes
CORRUGATEDFENCING SHEETDANA Steel fabricates Steel fencing and aluminum fencing panels in various metal finishes and materials . Steel fence panels in GI , HDG , Powder coated form are available . Fencing corrugated sheets an be of any color as per customers requirements :- White(RAL 9002) , blue( RAL 5012) , Red , Grey(RAL 7031) or any other RAL Color .
DANA fencing is manufactured with corrugated profiled steel sheets which are prepainted(as per Color Shade RAL 9002,RAL 5012,RAL 7031 or as per customer requirements).The thickness of these corrugated can be varied from 0.40mm – 0.90mm as per client specifications.
There are two kinds of fencing provided by DANA STEEL :–
1) CONTINUOUS CORRUGATED FENCING - in which the corrugated steel sheets are overlapped such that there is no gap in the fence and it is a continuous stretch of fencing with no gap in the middle or at the bottom.Such fence is usually back-stayed at regular intervals of 2.5 mtrs with heavy duty galvanized ERW pipes.
2) DISCONTINUOUS CORRUGATED FENCING - in which panel boards of 2mtr x 2 mtr are fixed on concrete blocks at every 2 mtr intervals and are back-stayed at the junction.
Detailed drawings are submitted to clients for prior approval before fabrication.
REAR ELEVATION SIDE ELEVATION DETAIL-C
DETAIL-B
DETAIL-ABLOCK DETAILS
DANA GROUP : PROFILES AND CLADDING DIVISION 22
1. DISCONTINUOUS CORRUGATED FENCING
Specifications
1. Concrete blocks are used at every 2.0 meters interval2. Panel boards 2.0 * 2.0 meters are used
FRONT ELEVATION SIDE ELEVATION
FRONT BLOCK
REAR BLOCK
DANA GROUP : PROFILES AND CLADDING DIVISION 23
DANA SINGLE SKIN PROFILE SHEETS DANA profiled sheets offer architects and designers a range of choices for roof and wall
cladding such as internal linings, external cladding and for industrial and commercial buildings.
Designed to cinciliate high static characteristic with reduced weight, these sheets guarantee
the optimization of the structure’s realisation costs while providing safe working platforms.
The main advantages of profiled sheets are that:
They are inexpensive
Allows rapid and rational execution
Minimum labour required for execution
Easy to dismantle for building transformations
Made to site measurement thus eliminating wastage and installation complications
Modifications or extensions can be done at any time
DANA supplies profiled sheets based on chosen customer parameters such as weight, strength,
durability, surface finish and color. Our dedicated staffs offer the best possible advice for your
profiled sheet requirement.
DANA GROUP : PROFILES AND CLADDING DIVISION 24
DANA FACTORY GALLERY
DANA GROUP : PROFILES AND CLADDING DIVISION 25
SINGLE SKIN SHEETS DSS 35(38)/200Single Skin Sheets
COVERING WIDTH 1000mm
200
Z Topmm3
Z Bottommm3
Moment TopKN m
Moment BottomKN m
Thickness(t)(in mm)
Areamm2
Top in Compression Bottom in Compression
Section Properties (For 1 meter of coverage width)
0.5
0.6
0.7
4770 83660.55 0.97
5712
6649
10001
11623
0.66
0.77
1.15
1.34
574
609
804
Inertiamm4
107847
129418
150992
0.8
0.9
1
7582 132530.87 1.53
8512
9438
14831
16417
0.98
1.09
1.71
1.89
919
1034
1148
172568
194149
215734
1 21.5 2.5 31.25 2.25 2.751.75
WeightKg/m2
Panel CoreThickness
(in mm)
Number of Spans
Purlin Spacing in mm
Load Chart ( KN / M2 )
1.610.5
1.930.6
2.250.7
2.580.8
2.90.9
3.221
2.91
3.49
4.07
4.65
5.23
5.81
0.37
0.44
0.52
0.59
0.66
0.73
0.87
1.04
1.21
1.38
1.56
1.73
0.20
0.23
0.27
0.31
0.34
0.38
0.16
0.19
0.23
0.27
0.30
0.34
1.49
1.79
2.09
2.38
2.68
2.98
0.26
0.32
0.30
0.42
0.47
0.50
0.17
0.20
0.24
0.28
0.31
0.35
0.55
0.66
0.77
0.88
0.98
1.09
5.46
6.55
7.64
8.73
9.82
11
0.69
0.83
0.97
1.10
1.24
1.38
1.63
1.95
2.28
2.60
2.93
3.25
0.36
0.43
0.50
0.57
0.64
0.71
0.32
0.39
0.46
0.53
0.60
0.67
2.81
3.37
3.93
4.49
5.05
5.61
0.49
0.59
0.68
0.78
0.87
0.97
0.33
0.40
0.47
0.54
0.61
0.68
1.03
1.23
1.44
1.64
1.85
2.05
Single
Single
Single
Single
Single
Single
Multi
Multi
Multi
Multi
Multi
Multi
Aluminium Skin SheetA
35/ 3
8
DANA GROUP : PROFILES AND CLADDING DIVISION 26
Z Topmm3
Z Bottommm3
Moment TopKN m
Moment BottomKN m
Thickness(t)(in mm)
Areamm2
Top in Compression Bottom in Compression
Section Properties (For 1 meter of coverage width)
0.5
0.6
0.7
4770 83660.81 1.42
5712
6649
10001
11623
0.97
1.13
1.70
1.97
574
609
804
Inertiamm4
107847
129418
150992
0.8
0.9
1
7582 132531.29 2.24
8512
9438
14831
16417
1.44
1.60
2.52
2.79
919
1034
1148
172568
194149
215734
Load Chart ( KN / M2 )
1 21.5 2.5 31.25 2.25 2.751.75
WeightKg/m2
Panel CoreThickness
(in mm)
Number of Spans
Purlin Spacing in mm
4.670.5
5.600.6
6.540.7
7.470.8
8.400.9
9.341
6.82
8.10
9.51
10.84
12.17
13.49
1.07
1.28
1.50
1.71
1.92
2.13
2.53
3.03
3.53
4.04
4.54
5.04
0.55
0.66
1.77
0.88
0.99
1.10
0.34
0.46
0.55
0.69
0.8
0.8
4.36
5.23
6.09
6.94
7.79
8.64
0.76
0.90
1.05
1.20
1.35
1.50
0.45
0.56
0.67
0.78
0.89
1
1.59
1.91
2.23
2.54
2.86
3.18
8.53
10.21
11.89
13.56
15.22
16.87
2.01
2.41
2.81
3.21
3.61
4.01
3.80
4.54
5.29
6.03
6.77
7.50
1.04
1.24
1.45
1.65
1.86
2.06
0.85
1
1.2
1.44
1.65
1.8
5.46
6.54
7.61
8.68
9.74
10.80
1.42
1.70
1.98
2.26
2.54
2.82
0.94
1.14
1.35
1.55
1.76
1.94
2.79
3.34
3.89
4.43
4.97
5.51
Single
Single
Single
Single
Single
Single
Multi
Multi
Multi
Multi
Multi
Multi
Steel Skin SheetB
DANA GROUP : PROFILES AND CLADDING DIVISION 27
45
900
930
150
90 60
R 1.530 X25
150150 150150150
+ 6- 4
SINGLE SKIN SHEETS DSS 45/150Single Skin Sheets
Z Topmm3
Z Bottommm3
Moment TopKN m
Moment BottomKN m
Thickness(t)(in mm)
Areamm2
Top in Compression Bottom in Compression
Section Properties (For 1 meter of coverage width)
0.5
0.6
0.7
7947 95190.92 1.10
9730
11306
11103
12952
1.12
1.30
1.28
1.49
643
792
900
Inertiamm4
197063
236467
275869
0.8
0.9
1
12832 14801.48 1.71
14505
16085
16537
17333
1.67
1.86
1.91
2.11
1029
1157
1286
315272
354676
394115
1 21.5 2.5 31.25 2.25 2.751.75
WeightKg/m2
Panel CoreThickness
(in mm)
Number of Spans
Purlin Spacing in mm
Load Chart ( KN / M2 )
1.830.5
2.200.6
2.270.7
2.930.8
3.300.9
3.671
5.31
6.37
7.43
8.48
9.54
10.60
0.34
0.41
0.47
0.54
0.61
0.67
1.06
1.27
1.47
1.68
1.89
2.10
0.15
0.17
0.20
0.23
0.25
0.28
0.12
0.14
0.17
0.20
0.22
0.25
2.18
2.61
3.05
3.48
3.92
4.35
0.22
0.26
0.30
0.34
0.38
0.42
0.13
0.15
0.18
0.21
0.23
0.26
0.57
0.69
0.80
0.91
1.03
1.14
9.40
11.50
13.36
15.17
17.14
19.01
1.26
1.51
1.76
2.01
2.26
2.51
2.97
3.56
4.15
4.75
5.34
5.93
0.65
0.78
0.91
1.03
1.16
1.29
0.62
0.75
0.88
1
1.13
1.26
5.13
6.15
7.17
8.20
9.22
10.24
0.89
1.06
1.24
1.41
1.59
1.76
0.63
0.76
0.89
1.01
1.14
1.27
1.87
2.25
2.62
2.90
3.36
3.74
Single
Single
Single
Single
Single
Single
Multi
Multi
Multi
Multi
Multi
Multi
Aluminium Skin SheetA
DANA GROUP : PROFILES AND CLADDING DIVISION 28
Z Topmm3
Z Bottommm3
Moment TopKN m
Moment BottomKN m
Thickness(t)(in mm)
Areamm2
Top in Compression Bottom in Compression
Section Properties (For 1 meter of coverage width)
0.5
0.6
0.7
7947 95191.35 1.61
9730
11306
11103
12952
1.65
1.92
1.88
2.20
643
792
900
Inertiamm4
197063
236467
275869
0.8
0.9
1
12832 14802.18 2.52
14505
16085
16537
17333
2.46
2.73
2.81
3.11
1029
1157
1286
315272
354676
394115
1 21.5 2.5 31.25 2.25 2.751.75
WeightKg/m2
Panel CoreThickness
(in mm)
Number of Spans
Purlin Spacing in mm
Load Chart ( KN / M2 )
5.320.5
6.380.6
7.440.7
8.510.8
9.570.9
10.641
11.36
13.91
16.16
18.34
20.73
22.98
1.95
2.34
2.72
3.11
3.50
3.89
4.61
5.53
6.44
7.36
8.28
9.20
1
1.20
1.40
1.60
1.80
2
0.97
0.99
1.37
1.53
1.77
1.79
7.27
8.90
10.33
11.74
13.27
14.71
1.37
1.64
1.92
2.19
2.46
2.73
0.98
1
1.38
1.54
1.78
1.80
2.90
3.48
4.06
4.64
5.22
5.80
14.21
17.40
20.21
22.94
25.93
28.75
3.56
4.35
5.06
5.74
6.49
7.19
6.32
7.73
8.99
10.20
11.52
12.78
1.88
2.26
2.63
3.01
3.38
3.76
1.84
2.21
2.59
2.98
3.35
3.73
9.10
11.13
12.94
14.68
16.59
18.40
2.58
3.09
3.61
4.12
4.63
5.15
1.85
2.22
2.60
2.99
3.36
3.74
4.64
5.68
6.60
7.49
8.47
9.39
Single
Single
Single
Single
Single
Single
Multi
Multi
Multi
Multi
Multi
Multi
Steel Skin SheetB
DANA GROUP : PROFILES AND CLADDING DIVISION 29
SINGLE SKIN SHEETS DSS 45/250Single Skin Sheets
1 21.5 2.5 31.25 2.25 2.751.75
WeightKg/m2
Panel CoreThickness
(in mm)
Number of Spans
Purlin Spacing in mm
Load Chart ( KN / M2 )
1.610.5
1.930.6
2.250.7
2.510.8
2.890.9
3.211
4.40
5.37
6.26
7.15
8.04
8.94
0.27
0.34
0.40
0.46
0.51
0.57
0.89
1.07
1.24
1.42
1.60
1.77
0.12
0.15
0.17
0.19
0.22
0.24
0.08
0.11
0.11
0.20
0.16
0.20
1.84
2.20
2.57
2.93
1.50
3.67
0.18
0.22
0.25
0.29
0.32
0.36
0.09
0.12
0.12
0.14
0.17
0.21
0.49
0.58
0.68
0.71
0.17
0.96
6.53
7.82
9.11
10.39
11.67
12.95
1.06
1.27
1.48
1.69
1.90
2.11
2.50
3
3.50
4
4.50
5
0.55
0.66
0.76
0.87
0.98
1.09
0.51
0.60
0.70
0.80
0.94
1.05
4.19
5.01
5.83
6.65
7.47
8.29
0.75
0.90
1.04
1.19
1.34
1.49
0.52
0.63
0.71
0.82
0.95
1.06
1.58
1.89
2.21
2.52
2.84
3.15
Single
Single
Single
Single
Single
Single
Multi
Multi
Multi
Multi
Multi
Multi
Aluminium Skin SheetA
Z Topmm3
Z Bottommm3
Moment TopKN m
Moment BottomKN m
Thickness(t)(in mm)
Areamm2
Top in Compression Bottom in Compression
Section Properties (For 1 meter of coverage width)
0.5
0.6
0.7
5524 107530.64 1.24
6615
7705
12869
14965
0.76
0.89
1.48
1.73
591
709
827
Inertiamm4
166039
199241
232444
0.8
0.9
1
8791 170481.01 1.97
9874
10953
19117
21174
1.14
1.26
2.21
2.44
945
1063
1181
256548
298854
332062
Covering Width 1000
250
45 15
37.5 19 37 19 37.5
15
DANA GROUP : PROFILES AND CLADDING DIVISION 30
Load Chart ( KN / M2 )
1 21.5 2.5 31.25 2.25 2.751.75
WeightKg/m2
Panel CoreThickness
(in mm)
Number of Spans
Purlin Spacing in mm
4.670.5
5.600.6
6.540.7
7.470.8
8.400.9
9.341
7.9
9.46
1.07
12.57
14.12
15.65
1.64
1.97
2.30
2.62
2.95
3.20
3.52
4.21
4.90
5.59
6.28
6.90
0.85
1.01
1.18
1.35
1.52
1.68
0.69
0.88
0.99
1.13
1.33
1.44
5.06
6.06
7.05
8.05
9.04
10.02
1.16
1.39
1.62
1.85
2.08
2.30
0.76
0.98
1.01
1.23
1.43
1.59
2.45
2.94
3.42
3.91
4.40
4.89
9.88
11.83
13.78
15.72
17.65
19.58
2.48
2.96
3.45
3.94
4.42
4.90
4.40
5.26
6.13
6.99
7.85
8.70
1.59
1.40
2.21
2.52
2.83
3.14
1.2
1.12
2.01
2.33
2.6
2.97
6.33
7.57
8.82
10.06
11.30
12.53
1.96
2.33
2.73
3.11
3.49
3.87
1.4
1.3
2.11
2.43
2.7
3.03
3.23
3.89
4.50
5.14
5.77
6.40
Single
Single
Single
Single
Single
Single
Multi
Multi
Multi
Multi
Multi
Multi
Steel Skin SheetB
Z Topmm3
Z Bottommm3
Moment TopKN m
Moment BottomKN m
Thickness(t)(in mm)
Areamm2
Top in Compression Bottom in Compression
Section Properties (For 1 meter of coverage width)
0.5
0.6
0.7
5524 107530.94 1.82
6615
7705
12869
14965
1.12
1.31
2.18
2.54
591
709
827
Inertiamm4
166039
199241
232444
0.8
0.9
1
8791 170481.49 2.89
9874
10953
19117
21174
1.68
1.86
3.24
3.59
945
1063
1181
256548
298854
332062
DANA GROUP : PROFILES AND CLADDING DIVISION 31
PERFORATED SHEETS
DP
DANASTANDARD
PERFORATION
DANA OFFERS3mm hole and 5mm Pitch7mm hole and 20mm Pitch
DANA GROUP : PROFILES AND CLADDING DIVISION 32
DANA GROUP : PROFILES AND CLADDING DIVISION 33
DECKING SHEETS DSD 75/305Decking Sheets
914
305
15
40
40
25
A
B
C
D
Galvanized and Color Coated Steel of thickness 0.7mm to 1.5mm conforming to EN 10147 Fe 350 Z27/ ASTM A653 GD 350 G 90.
Hot dip galvanized with G90 or Z27 coating
Yield Strength 350 N/mm2
Painting is baked regular modified polyester with 5 micon primer and 20 micron coat on the weathering side and 5/7 micron primer on the reverse - PVDF , Silicon , Modified Polyester , Plastisol and ARS coating on request is applicable
Material Specification
DANA GROUP : PROFILES AND CLADDING DIVISION 34
DANA GROUP : PROFILES AND CLADDING DIVISION 35
DECKING SHEETS DSD 45/150Decking Sheets
45
900
930
150
90 60
R 1.530 X25
150150 150150150
+ 6- 4
Specification
Aluminium profiled sheet is 0.5 mm up to 1.2 mm thick alloy A3105-H16 Temper from tension leveled coils. Different alloy can be supplied on request.
GI and Alu Zinc coated steel profile sheets 0.4 to 0.9 mm thick as per ASTM A 653 for GI and ASTM A 792 for Alu Zinc. Different grades can be supplied on request.
Painting is baked regular modified enamel polyester, with 5 micron primer and 20 micron coat on the weathering side and 5/7 micron primer on the reverse. PVDF, Silicon, Modified Polyester, Platisol and ARS coating on request is applicable.
DANA GROUP : PROFILES AND CLADDING DIVISION 36
7.433 27.414 3.733 3.8099.481 13.041 12.84111.227 11.45627.511 60.057
0.566 31.577 4.621 4.62312.190 16.691 16.69314.671 14.67235.577 83.178
8.494 31.743 4.127 4.12710.863 14.920 14.88713.103 13.09731.670 74.122
10.618 9.377 5.110 5.11113.544 18.422 18.44416.221 16.22239.377 92.189
23.792
30.873
27.55
34.170
4.438
5.760
5.141
6.376
4.144
1.486
1.356
1.644
7.047
9.147
8.164
10.124
1.524
1.975
1.762
2.188
12.18
15.808
14.104
17.497
2.088
2.711
2.418
3.001
2.973
3.851
3.443
4.271
0.882
1.140
1.021
1.260
37.334
46.212
41.277
51.100
8.376
10.570
9.700
12.030
2.159
2.802
2.500
3.102
13.301
17.261
15.402
19.104
2.872
3.730
3.326
4.126
22.983
29.574
26.417
32.705
3.940
5.115
4.563
5.661
5.610
7.281
6.497
8.06
1.662
2.159
1.926
2.400
30.471
36.967
33.003
40.881
6.681
8.642
7.700
9.565
1.723
2.228
1.985
2.466
10.612
13.723
12.225
15.187
2.293
2.966
2.640
3.281
18.338
23.661
21.122
26.162
3.143
4.067
3.623
4.500
4.476
5.788
5.157
6.406
1.327
1.716
1.527
1.900
38.090
46.211
41.255
51.200
12.436
15.090
13.470
16.687
3.250
4.203
3.750
4.651
16.929
20.537
18.335
22.711
4.324
5.592
4.980
6.190
24.376
29.576
26.403
32.704
5.931
7.670
6.835
8.49
8.446
10.921
9.731
12.087
2.502
3.237
2.883
3.590
DANA GROUP : PROFILES AND CLADDING DIVISION 37
DANA C & Z PURLINS
Dana facilities are well equipped for producing Z- Purlins and C– Channels which are thesecondary structural members used to support the roof sheeting and the wall cladding.
Besides being economical to use, the Z-Purlins and C-Channels provide excellent strength to weight ratio. The Z and C Channels are manufactured from galvanized coils conforming to ASTM – A 653, Grade D with minimum yield strength of 345 Mpa. The range of purlins produced by Dana varies in depth from 100mm to 450 mm and the related thickness varies up to 3mm thereby allowing them to cater to large spans of up to 12.0 m.
The flange widths, lip sizes and flange angles of the sections can be set to be manufactured based on individual client needs. The same is true of the anti-sag rods and connection fasteners as well as the Z and C Channels which are customized in size to provide flexibility of the connection to the main structure whether by utilizing the overlapped system or the sleeved system.
High strength to weight ratioEconomicalCan be used for large spans of up to 11m
Better quality and finishQuick installationCustom made to requirement
Benefits of DANA Purlins
Dx x
z
z
W
W
R
f1
L
f2
CGSCD
C
B
Rt
Y
Y
A
X
Z Purlin C Purlin
DANA GROUP : PROFILES AND CLADDING DIVISION 38
COLD FORMED “C” PURLINS
COLD FORMED “Z” PURLINS
DANA GROUP : PROFILES AND CLADDING DIVISION 39
COLD FORMED PURLINS “Z”
f1
f2
Y
r= t
t1x
D
16
16
Y
D=depth of section (mm)f1=flange width (mm)L=length of lip (mm)R=average bent radius (mm)t=steel thickness (mm)A=area of section (mm2)C.G=centre of gravity S.C=shear centre
lxx = moment of inertia about X-X axis (mm4)sxx = elastic section modulus about X-X axis (mm3)R = radius of gyration about about X-X axis (mm)lyy = moment of inertia about Y-Y axis (mm4)syy = elastic section modulus about Y-Y axis (mm3)ry = radius of gyration about about Y-Y axis (mm)rmin = radius of gyration about about Z-Z axis (mm)teta = angle between Z-Z axis and Y-Y axis (radians)
Normal units are in parenthesis
DANA GROUP : PROFILES AND CLADDING DIVISION 40
18O HOLES
(TYP.)
32 32BB
4244
AB==
18O HOLES(TYP.)
32 32BBL
35
4244
AD
35
DANA GROUP : PROFILES AND CLADDING DIVISION 41
COLD FORMED PURLINS “C”
D =depth of section (in.)A =flange width (in.)C =length of lip (in.)R =average bent radius (in.)t =steel thickness (in.)A =area of section (in.2)C.G =centre of gravity S.C =shear centre
lxx =moment of inertia about X-X axis (in.4)Sxx =elastic section modulus about X-X axis (in.3)rx = radius of gyration about about X-X axis (in.)lyy =moment of inertia about Y-Y axis (in.4)Syy =elastic section modulus about Y-Y axis (in.3)ry =radius of gyration about about Y-Yaxis (in.)x =distance from centre of web to centre of gravity (in.)e =distance from centre of web to shear centre (in.)
Normal units are in parenthesis
18O HOLES
(TYP.)
32 32==
4244
AB
CGSCD
CB
Rt
Y
Y
A
CGSCD
C
B
Rt
Y
Y
A
X
DANA GROUP : PROFILES AND CLADDING DIVISION 42
PURLIN/GIRT BUTT JOINT
FLUSH SIDEWALL GIRTS ATMAIN FRAME STRAIGHT COLUMN
PURLIN FIXING DETAILS
DANA GROUP : PROFILES AND CLADDING DIVISION 43
Cable Flashing Details Sandwich Panel
SITE MEASUREMENT
150
GABLE TRIM
SANDWICHWALL PANEL
POP RIVET
POP RIVET ROOF PANEL
PURLIN
GABLE RAFTER
Sill Flashing Details Sandwich Panel
Cable Flashing Details Single Skin
COLUMN
SILL FLASHING
BLOCK WALL
110
10
200
35
Sill Flashing Details Sandwich Panel
SITE MEASUREMENT
150
SINGLE SKINWALL PANEL
POP RIVET
SINGLE SKINROOF PANEL
PURLIN
GABLE RAFTER
35
COLUMN
COLUMN
SILL FLASHING
SINGLE SKIN WALL CLADDING
BLOCK WALL
110
10
200
35
INSTALLATION DETAILS
DANA GROUP : PROFILES AND CLADDING DIVISION 44
Side Detail
Top and Bottom Detail
WINDOW CLEAR OPNG.
WINDOW BY OTHERS
SIDE GIRTH SIDE GIRTH
25
20
75
58
20
75
58
25
310
310
CLOSURE TRIMSANDWICH WALL PANEL CLOSURE TRIM SANDWICH WALL PANEL
110
10
DRIP FLASHING
SANDWICHWALL PANEL
SANDWICHWALL PANEL
BOTTOM FLASHING
310
20
COLUMN
WIN
DOW
CLE
AR O
PEN
ING
25
75
35
75
20
FLASHING AND TRIMS
DANA GROUP : PROFILES AND CLADDING DIVISION 45
CURVED EAVES
CURVED PANEL
SANDWICH
WALL PANEL
COLUMN
RAFTER
PU BOARD
LINER FLASHING
INSEAL TAPE
SANDWICH ROOF PANEL
Z - SPACER
100
OVE
RLAP
150
OVERLAP
R300
SINGLE SKIN
WALL PANEL
CURVED PANEL
COLUMN
RAFTER
INSEAL TAPE
SANDWICH ROOF PANEL
100
OVE
RLAP
200
OVERLAP
Sandwich Panel
Single Skin
DANA GROUP : PROFILES AND CLADDING DIVISION 46
DANA ACCESSORIES
FILLER BLOCK
SCREW CAP
BUTYL STRIP
GRP TRANSLUCENT SHEETS
TYPE ‘B’
TYPE ‘A’
POP BLIND RIVETS
SHEAR RESISTANCE: 592 daNTEAR RESISTANCE: 724 daN
Sealing all roofing/cladding profiles against water/water vapour ingress.Roof light fillers.Eaves and ridges fillers.
Coloured plastic caps to fit hexagonal head f the screw and cover washer.
Roofing and Cladding, side and end laps (special U shape strip available for double seal on end laps), joining single skin roof lights
They are Contact Moulded to any profile using clear UV stabilised Polyester Resins reinforced with Powder Donded “E” Grade fiberglass Mats. The raw materials used are from reputed manufacturers.Particular care is taken to see there are no air pockets in the laminate and the surface which is not in contact with the Mould is top coated to provide closed surface which increases the life of Transcluscent Sheet.We use GRP Moulds for manufacturing our Transcluscent Sheets.
Thread of 1,81: flat end on steel purlins exceeding
3mm ThicknessScrew with Ф 19mm washer 6,3 x 20mm6,3 x 80mm6,3 x 110mm
Thread of 2,54 : Pointed end• On wood purlins• On steel purlins
3mm ThicknessScrew with Ф 19mm washer 6,5 x 25mm6,5x 70mm6,5x 130mm
Sealed type: 99.5% Pure Aluminium
Material composition to BS 1475 A 199.5Mandrel: Aluminium (A)PD 68A 48 x 11.4mmTensile 1060N Strength (240lbf) Shear 1060 NStrength (240lbf)
DANA GROUP : PROFILES AND CLADDING DIVISION 47