Profile SCDA-MDL-MPAD-TISTR-Profile-2016-Structure & Automotive

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Thailand Institute of Scientific and Technological Research 35 Moo 3, Technopolis Tambol Klong 5 Amphoe Khlong Luang Pathum Thani 12120 Thailand

Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1

“We are professional in Vibration, Fatigue and Durability”

Organization Profile

Structural and Component Durability Assessment division (SCDA)

สว่นงานประเมนิความคงทนคอมโพเนนทแ์ละโครงสรา้ง Material Properties Analysis and Development Center (MPAD)

ศนูยพ์ฒันาและวเิคราะหส์มบตัขิองวสัดุ (ศพว.) Thailand Institute of Scientific and Technological Research (TISTR)

สถาบนัวจิยัวทิยาศาสตรแ์ละเทคโนโลยแีหง่ประเทศไทย (วว) 35 Moo3, Technopolis Tambol Klong 5 Amphoe Khlong Luang Pathum Thani 12120 Thailand

35 หมู3่ เทคโนธานี ตาํบลคลองหา้ อาํเภอคลองหลวง ปทุมธานี 12120

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


WHO ARE WE: Structural and Component Durability Assessment division (SCDA) is a division in Material Properties Analysis and Development Centre (MPAD) which was formally established in 1993 under Thailand Institute of Scientific and Technological Research (TISTR), an organization under Ministry of Sciences and Technology of Thailand (MOST). This Laboratory was established through the Thai and German Government cooperation project. Since its establishment, SCDA has served as the first national neutral laboratory in offering comprehensive services and consultancies in the field of engineering materials, fatigue and durability of components to national and international industries.

WHAT WE DO: Within the framework of the Thai‐German cooperation, knowledge and experiences in advanced technologies have been transferred to SCDA staffs through several training programs held in many renowned testing laboratories in Germany such as TUV, Audi, BMW etc. Through the expertise and in‐depth Knowledge in advanced technologies gained from many renowned testing laboratories in Germany, SCDA has built up a strong reputation over a decade in providing professional services and consultancies to a number of industries such as

Automobile (passenger car, light truck, heavy truck, EV)

Rail & Track (railway infrastructure and rolling stock)

Civil engineering and Construction

Bridge & Deck

Highway engineering

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


SCDA has been serving quality assurance testing, co‐operation projects for Design/Production Validation

test programs, problem solving and development of new designs or products for many Thai SMEs companies

and well‐known international companies such as Siemens, Bombardier, WBAC, BASF, General Motors, Ford

Motors, Mazda, Sammitr Motors Manufacturing PCL, Hino Motors, PTT Plc., Italian‐Thai Development Plc.,

(ITD), ASST Joint Venture, etc.

With long experience and fully‐equipped testing facilities, SCDA provides testing services range covering

basic material test to advanced multi‐axial fatigue for durability assessment of automobile, civil structure, Rail

& Track, Bridge & Deck and Highway engineering such as

‐ Static strength test of automobile components

(passenger car, light truck, heavy truck and EV),

‐ Fatigue and durability test and assessment of

vehicle suspension, body and chassis mounted

components etc., (passenger car, light truck,

heavy truck and EV), ‐ Performance test of vehicle accessories,

‐ Vibration durability assessment of body and

chassis mounted components,

‐ Fatigue life assessment of gas pipeline,

‐ Fatigue assessment of damper blade etc.,

‐ Fatigue and cyclic test of steel coupler,

‐ Fatigue test of deformed bar, prestressed wire

and wire strand,

‐ Fatigue test of finger joint (AASHTO HS20),

‐ Fatigue test of Modular Bridge Joint system (MBJS)

according to AASHTO LRFD and NCHRPs,

‐ Performance test of MBJS such as Seal Push Out test (SPO) and Opening Movement Vibration (OMV),

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‐ Rolling load test of bonded rail joint, ‐ Compressive strength of concrete (7,14,28

days), ‐ Static load test of pre‐stressed concrete

sleeper,

‐ Repeated load test of concrete sleeper, ‐ Fatigue test of fastening system, ‐ Dimension and assembly track gauge test,

‐ Clamping force test,

‐ Fastening insert resistance (pull‐out) test,

‐ Fastening uplift test,

‐ Creep resistance test,

‐ Lateral resistance test,

‐ Longitudinal rail restraint test,

‐ Electrical resistance test, wet electrical

impedance test

‐ Clip spring rate and toe load test, ‐ Clip fatigue test, ‐ Vibration test for rolling stock equipment,

‐ Impact test for rail pad attenuation,

‐ Toe load test of installed fastenings (MRT line)

‐ Bond development and ultimate load test of

pre‐stressed concrete sleeper,

SCDA also provides Design qualification test, Performance test, Pre‐production test and Routine test of rail &

track components such as concrete sleeper, bearer, rail fastenings according to State Railway of Thailand (SRT)

B.E. 2546, TIS 1737‐2542, TIS 2528‐2553, AAR, AREMA, BSEN 13146, 13230, 14730, 14587, ANSI/AWS D15.1,

ASNZS, IEC 61373, AS 1379, UIC Code 860, AS1391, AS1085 etc,

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


By building up its own capacity and

reinforcing extensive experiences with

comprehensive understanding in physical

test range from general material

properties to sophisticated life time

simulation test of components and

structures, SCDA has geared towards being

the first laboratory in Thailand to offer

complete end‐to‐end R&D services by

integrating CAD/CAE software in building

virtual prototype,

validating the FEM

design, and verifying the

prototype with physical

test. SCDA also provides

assistance to customers

in designing of experiments and construction of special test apparatus tailored to specific test requirements.

QUALITY SYSTEM AND ACCREDITATIONS:

SCDA/MPAD realizes the

importance of accuracy,

validity and consistency of test

result.

We apply professional practice

to obtain accurate result for

customers. Highly skilled staffs

involve in the entire testing

process starting from

discussion of test

requirements to finalizing the

complicated results.

MPAD/TISTR operated their

management under ISO 9001:

2008 quality management

system.

MPAD obtained ISO/IEC

17025 accreditation from Thai

Industrial Standards Institute

(TISI), a national certification

body of Thailand (APLAC and

ILAC MRAs). The scope of

accreditation encompasses mechanical, chemical, electrical and calibration fields. For fatigue test,

SCDA/MPAD is the first laboratory in Thailand who attains this accreditation.

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


Being widely accepted as highly skilled and expert

in mechanical test, most of SCDA/MPAD staffs

joined TISI as technical experts and ISO/IEC

assessors for national laboratory accreditation

program. We also supported TISI to establish a

national practice for mechanical test and guideline

for uncertainty of measurement in mechanical

testing.

SCDA fully realizes the importance of human

resource, skill development and building experty.

Apart from laboratory services, SCDA is also active

in technology transfer and training to the

industries through various intensive training

programs, which help industries to enhance their

competitiveness. With the motto “Our Experience

is Your Advantage”, SCDA is ready to support the

empowerment of the customers in order to remain

competitive in the global economy.

LABORATORIES AND TEST FACILITIES: 1. Fully automated Universal Testing Machine (UTM) 10, 25, 50, 200 tonf.

2. Servo‐hydraulic material fatigue test system 2.5, 10, 5, 25, 50 tonf with FCG software.

3. Servo‐hydraulic fatigue & durability test system 2.5, 10, 5, 25, 50 tonf with multi‐axis capability.

4. Servo‐hydraulic rotary fatigue & durability test system 2,200 N.m.

5. Structural test bed 2.5x3 , 4x6 m for vehicle and component fatigue test.

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6. Structural test bed 7 x 14m for large civil structure, full vehicles testing and full assembly rail and track

component test.

7. Data acquisition system 64 channels for strain, force, temperature, humidity, speed, acceleration.

8. Wireless data acquisition system 24 channels for strain, force, temperature, humidity, speed,

acceleration.

9. Road Load Data Acquisition and signal analysis software.

10. Modal analysis hardware and software.

11. Electro‐dynamic shake table 500x500mm, 1,500x1,500mm, 2,200 mm, DC – 2,800 Hz, 80g max., with

heating and cooling capability (optional, customized).

12. CMM stationary and 3D arm with laser scan for reverse engineering.

13. Microscopic examination tools and software. (MPAD Lab.)

14. Scanning Electron Microscope with EDX. (MPAD Lab.)

15. CAD design and FEA analysis softwares. (MPAD Lab.)

16. Facilities for Electrical resistance test, Assembly insulation test, Wet electrical impedance test of fully

assembled concrete sleepers and bearers.

COMPUTER AND SOFTWARE :

licenced 2D & 3D modeling CAD/CAE such as Catia V5, Ansys*, Abaqus*, MSC Nastran, MSC Patran, MSC

Fatigue, Signal analysis software such as Catman, Flexpro, DEWESoft, Microstrain, Somat InField, Multi‐

Instruments, Fatigue and Fracture mechanic software such as MTS 407, MTS Test Star IIs, MTS cRPC, Instron

RSLabSite, DTE 3500, STC‐500P2, NI Labview. (Note * are licence softwares used in partner lab.)

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


OPEN‐AIR TEST AREA Note 1. Open‐air test area 15x40 m is available for large structure test. 2. Test area for Road Load Data Acquisition. 3. Test area for crash simulation or impact/drop test. 4. Test area for flame / burst test.

Note : This option depends on agreement between TISTR and customer.

Design softwares:

Test control softwares:

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


MANPOWERS AND NETWORK OF MPAD 1. 45 research officers (Ph.D., Master degree, Bachelor degree in Sciences and Engineerings). 2. 3 supporting laboratories. 3. TISTR’s Internal machine center 4. TISTR’s calibration laboratory (ISO/IEC 17025 accredited) 5. External machine centers and consulting companies (ISO 9001 accredited).

EAMPLES OF SOME SUCCESSFUL PROJECTS (B.E. 2550 – 2557):

1. Assessment program for concrete sleeper and rail fastener according to BS EN 13146 and 13230 (Bishan, Singapore).

2. Engineering Consultation Program for pre‐production test and assessment of concrete sleeper and rail fastener according to AS 1085 (Roy Hill, Australia).

3. Engineering Consultation Program for pre‐production test and assessment of concrete bearer and rail fastener according to BS EN 13146 and 13230 (YENVIEN – LAOCHI, Vietnam).

4. Co‐operative Engineering Test Program on fatigue assessment of butt welded rail joint BS100A and BS80A (Track Rehabilitation project phase 6).

Machine centers:

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Tel. (66) 0 2577 9265, 577-9270 Fax 0 2577 4160-1


5. Engineering Consulattion Program for assessment of ballast hopper wagon (Track Rehabilitation project

phase 5). 6. The fatigue testing and evaluation of orthotropic deck surface material for bridge renovation in Bangkok. 7. Engineering Consultation Program for pre‐production test and assessment of prestressed concrete bearer

and rail fastener according to EN 13230 (Malaysia). 8. Engineering Consultation Program for design, test and assessment of Insulated Rail Joint (IRJ) for local

manufacturer. 9. The service strength evaluation according to BS‐5400‐9.2 [Section 7.2(b)] for Pot Bearing in the Highway

no.9, Raminthra cross‐over bridge section, Eastern ring Bangplee‐Thanyaburi, Thailand. 10. Co‐operative Engineering Test Program on fatigue category test and assessment of anti‐seismic Modular

Bridge Joint Systems (MBJS) according to AASHTO and NCHRP 402. 11. Co‐operative Engineering Test Program on Opening Movement Vibration (OMV) test of anti‐seismic

Modular Bridge Joint Systems (MBJS) according to AASHTO and NCHRP 467. 12. Strength and fatigue resistance evaluation of 32 inches natural gas pipeline API 5L. 13. Co‐operative Engineering Test Program on fatigue and crash simulation test of front steering and rear

knuckle for automotive manufacturer. 14. Co‐operative Engineering Test Program on drop and impact test of knuckle for automotive manufacturer. 15. Co‐operative Engineering Test Program on fatigue testing and analysis of lower control arm for automotive

manufacturer. 16. Cooperative Engineering Test Program on vibration assessment of fuel tank for military truck. 17. The fatigue resistance evaluation of the prestressing steel wire according to ISO 15630‐3. 18. Co‐operative Engineering Test Program on durability evaluation of suspension component for automotive

manufacturer. 19. The fatigue assessment of the expansion joint according to AASHTO loads HS‐20. 20. The qualification of seismic resistance Modular Bridge Expansion Joint and Single Strip Seal Expansion

Joint according to AASHTO and NCHRP. 21. The establishment of high temperature fatigue resistance design curve. 22. Co‐operative Engineering Test Program on fatigue testing and analysis of light truck chassis for automotive

manufacturer. 23. Consultation Program on assessment of suspension durability by using Road Load Data. 24. Co‐operative Engineering Test Program on fatigue and performance assessment of anti‐seismic Modular

Bridge Expansion Joint 25. Co‐operative Engineering Test Program on corrosion fatigue assessment of suspension coil spring for

passenger car 26. Engineering Consultation Program for fatigue resistance improvement of steel canopy. 27. Cooperative Engineering Test Program on fatigue testing and analysis of light truck chassis for automotive

manufacturer. 28. Engineering Consultation Program for design and quality improvmnet of steel canopy for light truck vehicle 29. Engineering Consultation Program for durability assessment of heavy truck spare tyre assembly and

components. 30. Co‐operative Engineering Test Program for static strength test of full frame chassis of heavy truck 31. Co‐operative Engineering Test Program on fatigue assessment of engine mount for automotive

manufacturer 32. Engineering Consultation Program for durability assessment of side step of heavy truck. 33. Co‐operative Engineering Test Program for durability assessment of leaf spring bracket for heavy truck 34. Co‐operative Engineering Test Program for creep ratio test and assessment of large pipeline 35. Co‐operative Engineering Test Program for low energy impact test and assessment of large pipeline

CONTACT PERSON : Dr.Anat Hasap

Tel : +66 02‐577‐9270, +66 02‐577‐9265, Mobile : +66‐81‐424‐4221 E‐mail : [email protected], [email protected]

My reference projects : https://www.flickr.com/photos/gooogala/ Name card: http://i1255.photobucket.com/albums/hh624/anathasap/DrAnat%20Hasap%20name%20card/Dr.Anat%20Hasap%20MPAD-TISTR-1%20-2400x800_zpsgvmsygjs.jpg

Profile SCDA-MDL-MPAD-TISTR-Profile-2016-Structure & Automotive

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