PROFILE MCC Jan 2016

Designers & Manufacturers of High Quality Mild Steel,

Stainless Steel, Aluminium Enclosures & Bespoke Design

Solutions.www.tegrel.co.uk

ISO 9001 / 14001 / 18001 approved

WWW.TEGREL.CO.UKWWW.TEGREL.CO.UK

+44 (0) 191 414 6 +44 (0) 191 414 6 111111

ADDRESSADDRESS

Tundry WayChainbridge RoadBlaydon On TyneTyne and WearNE21 5TT.

Tel: +44 (0) 191 414 6111Fax: +44 (0)191 414 0660

www.tegrel.co.uk

Contact:Contact: Mr John Candlish (Technical Sales manager)Mr Mark Longstaff (Business Development Manager) (07393 147 751)

http://www.tegrel.co.uk/

Company ProfileCompany ProfileTegrel Limited has over 38 years of experience in design and supply to the electrical and associated industries. We have a diverse range of product from both standard and bespoke supply. We specialise is designing products to meet our clients particular specifications and requirements. This design & consultancy service is successful because of the extensive in house facilities and skill set. Tegrel is approved to ISO9001 / ISO14001 / ISO18001

Engineering & DesignEngineering & Design

Tegrel has an experienced team of design engineers working with the latest 2d & 3d cad cam equipment who have produced modular design concepts to fulfil all of the common requirements of the electrical control field, whilst also having the flexibility to design bespoke concepts tailored to our clients requirements. Tegrel also has experience & special expertise within the MCC / switchboard field with many ASTA / VOLTA certifications and have supplied many water authorities etc with this type of work.Quality PolicyQuality Policy

Tegrel Limited specialises in the manufacture of a wide range of sheet metal electrical enclosures, power distribution enclosures and an associated range of products. We place particular emphasis on the continued development, improvement of personnel but also a commitment to utilise the latest technology and equipment within our design and build remit. We have a continued obligation to improve our quality performance. Every employee is involved in quality and has a responsibility to understand their role and their responsibility in complying with company procedures. In order to achieve these objectives the company is dedicated to maintaining an effective quality system which not only clearly defines the organisation, but also its policies and procedures and the continually evolving industry needs. Our quality assurance system is designed to comply with ISO standards. We currently hold certification in ISO9001 / ISO 14001 / ISO18001. Our quality manual and associated documented procedures are designed to control the activities that determine the acceptability of the product supplied, our continued compliance is monitored & reviewed by internal and external audits. This is our customers assurance of our continuing ability to supply a high quality product.

FACILITIESFACILITIESEngineering & DesignEngineering & Design

6 design engineers using RADAN sheet metal CADCAM and Solid Edge 3D design software.

Machining CapabilitiesMachining Capabilities4 metre guillotine capable of cutting 6mm stainless steel & 8mm mildsteel.Waterjet cutting machine capable of cutting 200mm thick stainless steelAmada 4M press brake 170 Tonne & Rushworth 3M 120 Tonne2 Amada CNC 30 tool punch presses (212) & 1 Amada 20 tool punch press (210)

Welding CapacityWelding Capacity20 MIG welding machines6 TIG welding machinesLloyds approved & Coded welders for Aluminium, Mildsteel & Stainless steel

Painting CapacityPainting CapacityA standard range of Tegrel paint systems together with a partnership with some of the UK’s leading paint manufacturers gives Tegrel a program of protection to meet a wide range of potential environmental hazards. These have been approved by blue chip organisations for use in some of the most demanding locations or surroundings. These can be applied in both wet and powder applications.4 Spray booths for powder coating or wet enamel spray3 stoving ovens max size: 3.5m high x 2m wide x 6m longTransportatiTransportationonTegrel has a number of dedicated delivery vehicles to compliment our diverse product range. Low load vans6.5 tonne flatback vehicle with HIAB lift2.4 tonne curtain sided covered wagonAccreditatiAccreditationonISO 9001:2008ISO14001:2004BSOHSAS 18001:2007CHAS accreditation (Health & Safety)BSEN61439 parts 1 & 2 (Low voltage testing)BSEN60529 (Ingress protection)Construction skills certified for on site installation (CSC)

Product RangeProduct Range

Control / Electrical EnclosuresControl / Electrical Enclosures

• IP6:5 / IP6:6 / IPX:6 weatherproof enclosures in Stainless Steel 304 or 316• Motor Control Centres from 30kA to 80kA• ASTA / VOLTA Certified Busbar Systems• Switchboards including certified connections to ACB’s , MCCB’s & Fuse switches• Control Desks & specialist Consoles• Wall Mounting Enclosures in mildsteel, stainless steel or Aluminium• Floor Standing Enclosures in mildsteel, stainless steel or Aluminium• Bespoke and in house Custom Designed Enclosures• Aluminium (light weight) Enclosures• Kiosks• Dockside Enclosures• EMC / RFI Compatible Enclosures• Enclosures for the Food Industry• Enclosures for the Oil & Gas Industry (stainless Steel 316)• Enclosures for the Petrochemical Industry (316 or 304 stainless steel)• In House Finishing - High Quality Paint Finish – 15 years life expectancy

Cont…

Product Range – Cont…Product Range – Cont…

SignsSigns

• Large variable message Sign Enclosures• Scoreboards• Railway Information Signs• Airport Information Signs• Advertising sign Enclosures• Backlit sign Enclosures• Weatherproof Sign Enclosures IP6:5 / IP6:6 / IPX:6• Coded Welders in stainless steel, Aluminium & Mild steel• High Quality Paint Finish – 15 years life expectancy• Class 1 faced Static Signage

Architectural Metalwork / Bespoke Specialist DesignArchitectural Metalwork / Bespoke Specialist Design

• Display Fascias

• Sculptures

• Roof Sections & Canopies

• Electric Charging Posts & Canopies

• Public Information Consoles

• Specialist Enclosures

• Stainless Steel Louvres

• CCTV Camera & Speaker Mounts

SHORT CIRCUIT WITHSTAND STRENGTHSHORT CIRCUIT WITHSTAND STRENGTH

MAIN CIRCUIT

Schneider Electric 1250A Masterpact ACB

50kA for 1 sec VOLTA







ABB 3200 E/MAX 50kA for 3 sec ASTA

ABB 3200 E/MAX 80kA for 1 sec ASTA

In order to verify the ability of TEGREL LIMITEDS range of busbar / enclosure systems to withstand the forces of thermal effects produced by

short circuit currents, all systems have been type tested at an ASTA or KEMA accredited testing station. All systems carry a certificate detailing

the test in accordance with the requirement laid down in LOVAG BS IEC429-1.

Connections through Air Circuit Breakers to BusbarsConnections through Air Circuit Breakers to Busbars

TEGREL CERTIFIED & TESTED BUSBAR SYSTEMS


160A Fuserbloc 10kA for 1 sec ASTA



Schneider Electric 250A MCCB 20kA for 1 sec ASTA



Connections From Incoming Devices to BusbarsConnections From Incoming Devices to Busbars

Supported Busbar Chambers (Horizontal & Vertical)Supported Busbar Chambers (Horizontal & Vertical)

Busbar Size Current Rating Fault Rating

25 x 6 single bars 400A 30kA for 1 sec

25 x 6 Twin bars 800A 50kA for 1 sec


75 x 6 single bars 1200A 80kA for 1 sec / 50kA for 3 sec

75 x 6 single (insulated bars) 1200A 50kA for 1 sec





150 x 6 Twin bars 3200A 80kA for 1 sec / 50kA for 3 sec


Corner units with Horizontal BusbarsCorner units with Horizontal Busbars

Outgoing CircuitsOutgoing Circuits

Cable Size Holder Fuse Link

6mm square Fuserbloc 20A 32M 50A



25mm square Fuserbloc 100A 160A

10mm square ABB OS20B12A1 Bussman NITD25

16mm square ABB OS20B12A1 Bussman AA032M63

25mm square ABB OESA6361 Bussman BA063M80

35mm square ABB OESA10061LB Bussman OSD80

35mm square ABB OESA10061LB Bussman OSD80M125

25mm square Watford UFS 63 63A

35mm square Watford UFS 160 100M 125A

Busbar Size Unit Depth Fault Level

25 x 6 400mm deep 30kA for 1 sec

75 x 6 600mm deep / 700mm deep 50kA for 3 sec

ACB Connections with CT’sACB Connections with CT’s

Cable connections to fuse switchesCable connections to fuse switches

ACB ConnectionsACB Connections

Power DistributionPower Distribution

ACB Power Distribution (Rear)ACB Power Distribution (Rear)

ACB Power Distribution (Front)ACB Power Distribution (Front)

1250A/1600A/2000A/ 2500A Connections to Merlin Gerin Air Circuit Breaker1250A/1600A/2000A/ 2500A Connections to Merlin Gerin Air Circuit Breaker

Triple 100 x 10 bars 3 phase & NeutralTriple 100 x 10 bars 3 phase & NeutralFault Level: 50kA for 1 secFault Level: 50kA for 1 sec

400A/800A MCC 25 x 400A/800A MCC 25 x 6 single/Twin bars 6 single/Twin bars 30kA for 1 sec / 50kA 30kA for 1 sec / 50kA for 1 secfor 1 sec

Form 4 type 6-7Form 4 type 6-7Cable boxesCable boxes Shrouded ACB connectionsShrouded ACB connections

Busbar Bridge unitBusbar Bridge unit

Busbar Bridge unitBusbar Bridge unit

Triple ACB unit for MarineTriple ACB unit for Marine applicationapplication

Fully Shrouded ConnectionsFully Shrouded Connections

Multiple Incoming Termination PointsMultiple Incoming Termination Points

CopperworkCopperwork

ACB Connecting CopperworkACB Connecting Copperwork

Busbar Chambers & connecting CablesBusbar Chambers & connecting Cables

MCCB Connecting CopperworkMCCB Connecting Copperwork

Form 4 Type 6 & 7 (Cable Boxes)Form 4 Type 6 & 7 (Cable Boxes)

Internal Segregation & Split Compartment arrangementsInternal Segregation & Split Compartment arrangements

Switchboard Front ViewSwitchboard Front View

Switchboard Rear View Showing Internal SegregationSwitchboard Rear View Showing Internal Segregation

Fuse switch mountedFuse switch mounted

Staggered CT LinksStaggered CT Links Incoming cable connectionsIncoming cable connections

Stainless Steel Multi Compartment EnclosureStainless Steel Multi Compartment Enclosure

316 Stainless steel Bow Thruster Enclosure for ocean going 316 Stainless steel Bow Thruster Enclosure for ocean going Yacht with Lloyds certified welding during Fabrication.Yacht with Lloyds certified welding during Fabrication.

316 Stainless steel Bow Thruster Enclosure for ocean going 316 Stainless steel Bow Thruster Enclosure for ocean going Yacht with Lloyds certified welding – after in house Dye Yacht with Lloyds certified welding – after in house Dye Penetrant testingPenetrant testing

316 Stainless steel Bow Thruster Enclosure Complete before 316 Stainless steel Bow Thruster Enclosure Complete before paintpaint

316 Stainless steel Bow Thruster Enclosure Complete After 316 Stainless steel Bow Thruster Enclosure Complete After PaintingPainting

Display Signs in St Pancras & Kings Cross Display Signs in St Pancras & Kings Cross StationStation

CCTV Camera Mounts in St Pancras & Kings Cross CCTV Camera Mounts in St Pancras & Kings Cross StationStation

Stainless Steel Louvres & Stainless Steel Louvres & CladdingCladding

Various Signs & camera boxes Manufactured By Various Signs & camera boxes Manufactured By TegrelTegrel

Highways Agency Post Highways Agency Post Mounted SignsMounted Signs

Highways Agency Camera Highways Agency Camera BoxBox

Various Signs cont…Various Signs cont…

Architectural MetalworkArchitectural Metalwork

Various Signs Various Signs cont…cont…

H & V MCC 400mm deepH & V MCC 400mm deep

MCC 600mm deepMCC 600mm deep

Form 4 CompartmentedForm 4 Compartmented

Stainless Steel MCCStainless Steel MCC

Form 1 / 2 EnclosuresForm 1 / 2 Enclosures

Form 4 CompartmentedForm 4 Compartmented

Consoles & DesksConsoles & Desks

X-Ray proofX-Ray proof

KiosksKiosks

Aluminium Solar Modular BuoyAluminium Solar Modular Buoy

Food Industry Stainless steel enclosuresFood Industry Stainless steel enclosures

IP65 / IP66 rated enclosuresIP65 / IP66 rated enclosures

Fire Extinguisher panelFire Extinguisher panelEmergency Telephone enclosuresEmergency Telephone enclosures

PROFILE MCC Jan 2016

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