PROFILE CUTTING MACHINE - DSpace at Ganpat...
-
Upload
nguyennguyet -
Category
Documents
-
view
217 -
download
2
Transcript of PROFILE CUTTING MACHINE - DSpace at Ganpat...
PROFILE CUTTING MACHINE
PROJECT REPORT
On
B.S. PATEL POLYTECHNIC, KHERVA
Project group: (1)Kaila UmangGunvantbhai (126440319085)
(2) ModipoojanBharatbhai (126440319116)
(3) ModiAkashyNileshbhai (126440319120)
(4) MistariUtsavKamlesbhai (126440319121)
(5) Patel ShubhamKanaiyalal (126440319126)
Internal /External guide: (1) Prof :K.P.Patel (H.O. D)
(2) Mr.Anil Sharma
PROFILE CUTTING MACHINE
B.S.P.P. 2014-15 Page 1
PROFILE CUTTING MACHINE
Certificate
This is to certify that Mr.KailaUmangGunvantbhaihaving Enrolment No :126440319085 has completed Part-I IDP Project work having title PROFILE CUTTING MACHINE. He has undergone the process of Shodhyatra, literature survey and problem definition. He is supposed to carry out the residue IDP Part-II work on same problem during Semester-VI for the final Fulfillment of the IDP work which is prerequisite to complete Diploma Engineering.
Guide – Prof.K.P.PatelH.O.D.-Prof.K.P.Patel
B.S.P.P. 2014-15 Page 2
PROFILE CUTTING MACHINE
Certificate
This is to certify that Mr.ModiPoojanBharatbhaihaving Enrolment No :126440319116 has
completed Part-I IDP Project work having titlePROFILE CUTTING MACHINE. He has
undergone the process of Shodhyatra, literature survey and problem definition. He is
supposed to carry out the residue IDP Part-II work on same problem during Semester-VI
for the final Fulfillment of the IDP work which is prerequisite to complete Diploma
Engineering.
Guide – Prof.K.P.PatelH.O.D.-Prof.K.P.Patel
B.S.P.P. 2014-15 Page 3
PROFILE CUTTING MACHINE
Certificate
This is to certify that Mr..ModiAkshayNileshbhaihaving Enrolment No : 126440319120 has
completed Part-I IDP Project work having titlePROFILE CUTTING MACHINE. He has
undergone the process of Shodhyatra, literature survey and problem definition. He is
supposed to carry out the residue IDP Part-II work on same problem during Semester-VI
for the final Fulfillment of the IDP work which is prerequisite to complete Diploma
Engineering.
Guide – Prof.K.P.PatelH.O.D.-Prof.K.P.Patel
B.S.P.P. 2014-15 Page 4
PROFILE CUTTING MACHINE
Certificate
This is to certify that Mr.MistriUtsavKamleshbhaihaving Enrolment No : 126440319121
has completed Part-I IDP Project work having titlePROFILE CUTTING MACHINE. He has
undergone the process of Shodhyatra, literature survey and problem definition. He is
supposed to carry out the residue IDP Part-II work on same problem during Semester-VI
for the final Fulfillment of the IDP work which is prerequisite to complete Diploma
Engineering.
Guide – Prof.K.P.PatelH.O.D.-Prof.K.P.Patel
B.S.P.P. 2014-15 Page 5
PROFILE CUTTING MACHINE
Certificate
This is to certify that Mr. Patel ShubhamKanaiyalalhaving Enrolment No : 126440319126
has completed Part-I IDPProject work having title PROFILE CUTTING MACHINE. He has
undergone the process of Shodhyatra, literature survey and problem definition. He is
supposed to carry out the residue IDP Part-II work on same problem during Semester-VI
for the final Fulfillment of the IDP work which is prerequisite to complete Diploma
Engineering.
Guide – Prof.K.P.PatelH.O.D.-Prof.K.P.Patel
B.S.P.P. 2014-15 Page 6
PROFILE CUTTING MACHINE
INDUSTRY DEFINED PROBLEM/PROJECT (IDP) STATEMENT FORM
STUDENT PARTICULARS-1
FIRST NAME Umang
LAST NAME Kaila
MOBILE NO. 1.
9974787809 2.
EMAIL [email protected]
ENROLLMENT NO. 126440319085
COLLEGE NAME B.S.Patel Polytechnic, Ganpat University.
ADDRESS
107 VrundavanSociety,Viramgam,Ahmedabad
BRANCH Mechanical Engineering
SEMESTER 5th Sem. Year 2013-2014
TEAM NAME G-1
SIGNATURE OF STUDENT
B.S.P.P. 2014-15 Page 7
PROFILE CUTTING MACHINE
STUDENT PARTICULARS-2
FIRST NAME Poojan
LAST NAME Modi
MOBILE NO. 1.
9662053129 2.
ENROLLMENT NO.126440319116
COLLEGE NAME B.S.Patel Polytechnic, Ganpat University.
ADDRESS
D/26 ,AvadhapuriSociety,Behind Galaxy Cinema,Naroda,
Ahmedabad-382330
BRANCH Mechanical Engineering.
SEMESTER 5th Sem. Year 2013-2014
TEAM NAME G-1
SIGNATURE OF STUDENT
B.S.P.P. 2014-15 Page 8
PROFILE CUTTING MACHINE
STUDENT PARTICULARS-3
FIRST NAME Akshay
LAST NAME Modi
MOBILE NO. 1 7802925942 2
EMAIL [email protected]
ENROLLMENT NO. - 126440319120
COLLEGE NAME B.S.Patel Polytechnic, Ganpat University.
ADDRESS
A/12/134,Krisnanager HouseingColony,Krisnanager,Naroda
Ahmedabad-382345
BRANCH Mechanical Engineering
SEMESTER 5th Sem. Year 2013-2014
TEAM NAME G-1
SIGNATURE OF STUDENT
B.S.P.P. 2014-15 Page 9
PROFILE CUTTING MACHINE
STUDENT PARTICULARS-4
FIRST NAME Utsav
LAST NAME Mistry
MOBILE NO. 1. 8735867636 2.
EMAIL [email protected]
ENROLLMENT NO.126440319121
COLLEGE NAME B.S.Patel Polytechnic, Ganpat University.
ADDRESS
9/ kirtikungsoc.Dhobigatroad,oppositeshahpurgate,Ahmedabad.
BRANCH Mechanical Engineering
SEMESTER 5th Sem. Year 2013-2014
TEAM NAME G-1
SIGNATURE OF STUDENT
B.S.P.P. 2014-15 Page 10
PROFILE CUTTING MACHINE
STUDENT PARTICULARS-5
FIRST NAME Shubham
LAST NAME Patel
MOBILE NO. 1.
7698280814 2.
EMAIL [email protected]
ENROLLMENT NO.126440319126
COLLEGE NAME B.S.Patel Polytechnic, Ganpat University.
ADDRESS
52 JayNagerSociety,Mhadevnager,Vastral Road, Ahmedabad- 382418.
BRANCH Mechanical Engineering.
SEMESTER 5th Sem. Year 2013-2014
TEAM NAME G-1
SIGNATURE OF STUDENT
B.S.P.P. 2014-15 Page 11
PROFILE CUTTING MACHINE
INDUSTRY PARTICULARS
---------------INDUSTRY COORDINATOR---------------
NAME Mr.Anilbhai P. Sharma.
CONTACT ADDRESS
A/ 938 Ambicanagar society,
Odhav Road,
Ahemadabad.
MOBILE NO. 9998425663
---------------INDUSTRY---------------
NAME ShriShivam Industries.
CONTACT
ADDRESS
B/4, Ambica Industries, Estate,
Near, Ambica Nagar,
G.I.D.C. Road, Odhav,
Ahemadabad- 382415.
CONTACT NO. MOBILE 9998425663
NAME OF INDUSTRIAL ESTATE Ambica Industrial Estate
COMPANY LOGO
B.S.P.P. 2014-15 Page 12
PROFILE CUTTING MACHINE
SR. NO.
TOPICS NAME
PAGE NO.
1. Introduction. 2. Company Profile. 3. Project Description. 4. Design Calculation. 5. 2D Drawing & 3D Modelling. 6. Cost Estimation Calculation. 7. Conclusions. 8. Future Scope. 9. References.
INDEX
B.S.P.P. 2014-15 Page 13
PROFILE CUTTING MACHINE
INTRODUCTION
ABTRACT
Project is predefined process which is Applicable on any Application.In that we include all details about our planning of application. There are two types of project one is IDP and other is UDP. IDP is industry defined project and UDP is user defined project.
We are making profile cutting machine. It is used for cutting the material in circular shape upto 7 inches. It is used in utensils industry. With this machine unskilled worker can also produce perfect shape and lots of time and material can be saved. In lathe machine process which material removes it is in powder form and it is useless. In our machine material is removed in chip form which can be sold and profit is earned.
PROBLEM DEFINITION
We can use the lathe machine also for cutting, but in lathe machine there is need skill workers for single lathe work and may be very long process and time consuming. And it also need more man power. In that spinning process with different types of dies are required. Profile cutting machine overcomes the lathe machine problem. It needs less man power and gives mass production. It takes less time for processing. It gives more profit than lathe machine. And not needed skilled worker only, there can be unskilled worker also.
SCOPE
During execution of this project, we will implement following areas:
• Design / Selection of main components. • Material selection. • Detailed 2D drawings of all components. • 3D models using parametric modelling software. • Select machines and manufacturing processes. • Prepare operation process chart, flow process chart, flow diagram. • Prepare operation and route sheets for various components. • Manufacturing and assembly of different parts. • Testing and problem solving.
B.S.P.P. 2014-15 Page 14
PROFILE CUTTING MACHINE
COMPANY PROFILE:
Shivam Industries is middle scale industry established in year 2000 and is owned by Mr. Anil Sharma. They are pioneer in manufacturing of various machines like power press, deep drawing machines, preshearingprepartation machines and other job works.
Machines:
1. Lathe Machine (3 Nose) - 12 Feet
2. Lathe Machine (1 Nose) - 04 Feet
3. Horizontal Shaper Machine (1Nose) - 7 Feet
4. Verticle Shaper machine- (1Nose)- 5.5 Feet
5. Power press Machine (1 Nose) - 10 Feet
6. Drilling Machine (1 Nose) - 4 Feet
7. Drilling Machine (1 Nose) - 6 Feet
8. Arc Welding Machine (1 Nose) - 2 Feet.
B.S.P.P. 2014-15 Page 15
PROFILE CUTTING MACHINE
Lathe machine specification:
Lathe machine size 12 feet: (3 Nose.)
Max. swing over bed- 280 mm. dia.
Max. swing over cross slide- 150 mm. dia.
Distance between centers- 610 mm.
Width of bed- 180 mm.
Spindle bore- 26 mm.
Inch thread can be cut- 8-35 TPI.
Max. travel of cross slide- 110 mm.
Max. travel of slide- 70 mm.
Motor power- 750 W.
Lathe machine 4 feet: (1 Nose.)
Max. swing over bed- 210 mm.
Max. length of work piece- 450 mm.
SpIndLe Bore- 20 mm.
Inch thread can be cut- 8-24 TPI.
B.S.P.P. 2014-15 Page 16
PROFILE CUTTING MACHINE
Output power- 1000 W.
Diameter of chuck- 100 mm.
Voltage- 100-120V AC.
Spindle speed- 100-2000 rpm.
Frequency- 50/60 Hz
Horizontal shaper machine specification:
Horizontal shaper machine size 7 feet: (1 Nose.)
specification SP-475 SP-910 Table size 39”1/2*271/2” 98”*271/2” Front Extension support
98”
Height of work table
331/2” 331/2”
Spindle Dimension
Diameter 11/4” 11/4” stroke 8” 8” Speed(RPM) 3500/7000/1000 2900/4400/6000/7800/10000 Motor 71/2 HP,3 PH 10 HP,3 PH
B.S.P.P. 2014-15 Page 17
PROFILE CUTTING MACHINE
Verticle Shaper Machine:
Verticle Shaper Machine Size 5.5 Feet: (1 Nose.)
Length of Ram Stroke- 660 mm.
Length of Ram- 1225 mm.
Width of Ram- 300 mm.
Max.DistanceFrom Table to Ram- 450 mm.
Min. Distance From Table to Ram- 50 mm.
Verticle Travel to Tool Slide- 140 mm.
Table Size- 610*380 mm.
Horizontal Travel to Table- 600 mm.
Verticle Travel to Table- 350 mm.
B.S.P.P. 2014-15 Page 18
PROFILE CUTTING MACHINE
Power Press Machine Specification:
Power Press Machine Size 10 Feet: (1 Nose.)
Table length
1500
Table width 150
Clear pass
1060
Open height 250
Throat Depth 100
Weight 1500
Power 2 HP
B.S.P.P. 2014-15 Page 19
PROFILE CUTTING MACHINE
Drilling Machine Specification:
Drilling Machine Size 4 Feet: (1 Nose.)
Max. drilling capacity- 32 mm.
Spindle stroke- 115 mm.
Spindle bore taper- MT3
Spindle speed (L) 55-350 r.p.m
Spindle speed (350-2300)
Coiumn Diameter 120 mm.
Net / gross weight- 310/360 kg.
B.S.P.P. 2014-15 Page 20
PROFILE CUTTING MACHINE
Drilling Machine Size 6 Feet: (1 Nose.)
Drilling hole diameter- 400- 800 mm.
Drilling depth- 20 mm.
Machine Weight- 40 kg.
Max. drilling rod speed- 24.2 mm.
Max. MotorTorque- 29.2 mm.
B.S.P.P. 2014-15 Page 21
PROFILE CUTTING MACHINE
Arc Welding machine specification:
Arc Welding machine size 2 Feet:
Input power- 50/60 Hz.
Rated input capacity- 53
Rated input current- 80
Efficiency- 0.88 %
Welding Speed- 43-250.
Insulation Grade- IP21S.
Weight- 60 kg.
Wire Feed Speed- 8-170.
Voltage Adj.Range- 24-44.
B.S.P.P. 2014-15 Page 22
PROFILE CUTTING MACHINE
PROJECT DESCRIPTION
Profile cutting machine can be work by 1 hpmotor.In this machine motor connected with driving pully and Driving Pully connected with Driven Pully with help of V- Belt. Driven pully connected with pinion and pinion connected with main big gear. Main big gear connected with shaft 4 Adjustable gear.This gear box used in machine to reduce the rpm (1400 rpm covert in to the 350 rpm) Gear is connected to 2 shaft and 2 shaft connected with cutter. 2 cutter in between moved on work plate. Cutters are rotate in opposite direction. Work plate connected with table and chuck is fitted on work plate. We can increase and decrease the depth of cut by adjusting screw under the work plate. Work piece is moved due to the rotating of the cutters then after circular cutting can be cut. In this machine maximum circular profile cutting up to 7 inches.
In this project Following parts are Required to Manufacturing.
1.Table.
2. Work Plate.
3. Verticle Plate.
4. Shafts.
5. Gear.
6. Cutter.
During 5th Semester We have Concentrated on Designing and Drafting Aspects and Cost Estimation.
B.S.P.P. 2014-15 Page 23
PROFILE CUTTING MACHINE
DESIGN CALCULATION
GEAR:
1. MAIN BIG GEAR:
Tooth= 75
Tooth Thickness= 30
Module= 2.5
Outer diameter= 192.5
Root diameter= 181.25
Pitch diamerter = 2 m
= 2 *2.5
= 5
Addendum= m
= 2.5
Dedendum= 1.25*m
=1.25*2.5
= 3.125
P.C.D.= No of teeth* Module
= 75 * 2.5
= 80
Pitch circle= 8.063
B.S.P.P. 2014-15 Page 24
PROFILE CUTTING MACHINE
Shaft Adustiable Gear (2 Nose)
Tooth= 32
Tooth Thickness= 30
Module= 2.5
Outer diameter= 85
Root diameter= 73.75
Pitch diamerter = 2 m
= 2 *2.5
= 5
Addendum= m
= 2.5
Dedendum= 1.25*m
=1.25*2.5
= 3.125
P.C.D.= No of teeth* Module
= 32 * 2.5
= 80
Pitch circle= 8.344
B.S.P.P. 2014-15 Page 25
PROFILE CUTTING MACHINE
Adustiable Gear (2 Nose)
Tooth= 32
Tooth Thickness= 30
Module= 2.5
Outer diameter= 85
Root diameter= 73.75
Pitch diamerter = 2 m
= 2 *2.5
= 5
Addendum= m
= 2.5
Dedendum= 1.25*m
=1.25*2.5
= 3.125
P.C.D.= No of teeth* Module
= 32 * 2.5
= 80
Pitch circle= 8.344
B.S.P.P. 2014-15 Page 26
PROFILE CUTTING MACHINE
PINION
Tooth= 20
Tooth Thickness= 30
Module= 2.5
Outer diameter= 55
Root diameter=46.38
Pitch diamerter = 2 m
= 2 *2.5
= 5
Addendum= m
= 2.5
Dedendum= 1.25*m
=1.25*2.5
= 3.125
P.C.D.= No of teeth* Module
= 20 * 2.5
= 50
Pitch circle= 8.639
B.S.P.P. 2014-15 Page 27
PROFILE CUTTING MACHINE
InvoluteGears Introduction
Thislessoncoversthedevelopmentof‘involute’gears.Aninvolutegearisbasedonaninvolute curve,whichisamathematicalshape.Tounderstandwhataninvoluteis,considerasimplecylinderandastringasshownbelow.Wrapthestringaroundthecylinder.Whilemaintainingtensiononthestring,tracethepaththattheendofthestringmakeswhileun-wrappingitaroundthecylinder.Thispathisaninvolutecurve.
Asimplecylinderandastring. Wrapthestringaroundthecylinder.
Pull Involute curve
Pullthestringtightandkeepittangenttothecylinder. Tracetheendofthestringwhileun-wrappingit around thecylinder.Theresultingtrajectoryisaninvolute
curve. Therearetwokeyparametersthatcontroltheinvolutecurve:thediameterofthecylinderandtheanglethatthestringisun-wrapped aroundthecylinder.Intheexampleabove,thestringisun- wrapped90º aroundthecylinder.
B.S.P.P. 2014-15 Page 28
PROFILE CUTTING MACHINE
TheInvoluteCurve
Developmentofthemathematicalequationsfortheinvolutecurveusessimpletrigonometry.We willdeveloptheequationsfor90ºofonefullinvolute.Inotherwords,weareun-wrapping the string90º aroundthecylinderinacounterclockwisedirection.
Thecircumferenceofacircleisdefinedby: c=2 * π* r One quarter(90º) of thecircumferenceofacircleisthen: c= π* r/2
Inthefigurebelow,theline‘s’isthesamelengthasthepartofthecircumferencethestringhasbeenun-wrapped(s’).
xc, yc
θ
s
r x, y
s’
θ
0, 0 Wearetryingtodefinethiscurvebyfindingequationsforxandyasθ changes
Usingtrigonometry,wefindthat:
xc=r * cosθ x =xc+( s * sinθ ) yc=r * sinθ y=yc– ( s * cos θ )
B.S.P.P. 2014-15 Page 29
PROFILE CUTTING MACHINE
DatumCurvesFromEquation
InPro/ENGINEER, datumcurvescanbedefinedusingmathematicalequations.Whenusingthisfeature, asystemvariable‘t’isused,thatvaries from0to1overthelengthofthecurve.Forthe involutecurve,lettheangle(ang)be equalto‘t’times90. Thismeansthatthevariable‘ang’will varyfromzeroto90º.
Todefine‘s’, we combinethecircumferenceequationand‘t’toform:
s =( π* r /2 ) * t Inthisexample,thediameterofthecylinderis1.500.Thisisthebasediameteringeardesignterminology.Theradius(r) of thecylinderis 0.75 inches.
Theequationsfor Pro/ENGINEERare:
r =0.75 ang=t* 90 s =(PI* r * t) /2 xc=0.75 * cos(ang) yc=0.75 * sin(ang) x=xc+( s * sin(ang)) y=yc– ( s * cos(ang)) z=0
Theresultingdatumcurveisshowninboldbelow.
B.S.P.P. 2014-15 Page 30
PROFILE CUTTING MACHINE
CreatingtheGear
InPro/ENGINEER,thegearisstartedbymodelingacylinderattheoutsidediameterofthegear, seeFigure1.Severalsketchesarecreatedtodefinetherootdiameter, basediameter, andpitch diameterofthegear,seeFigure2.Next,theinvolute shapeddatumcurveiscreatedandmovedintothecorrectpositiontodefineonesideofonegeartooth, seeFigure3.Thecurve ismirroredandthegeartooth iscutintothecylinderusingtheedgeoftheinvolutedatumcurves,seeFigure 4.Thecutispatternedandroundsareaddedatthebaseofthegear.Thecompletedgearis shown in Figures5 and6.
Figure1 Figure2 Figure3
Figure4 Figure5
Figure6
Involute curve
B.S.P.P. 2014-15 Page 31
PROFILE CUTTING MACHINE
GearParameters
Thefollowingaregeometricparametersingeardesign:
PitchDiameter DiametralPitch=PitchDiameter+( 2 * Addendum) RootDiameter CircularPitch=π/PitchDiameter OutsideDiameter NumberofTeeth=DiametricalPitch* PitchDiameter BaseDiameter Pressure Angle Addendum Dedendum ToothThickness ToothThicknessAngle FilletSize
Thefiguredescribessomeofthegearparameters.
Outsidediameter
Pitchdiameter
BasediameterRoot
diameter
Filletsize
Tooththicknessangle Tooththickness
Addendum
Dedendum
GearParameters
B.S.P.P. 2014-15 Page 32
PROFILE CUTTING MACHINE
INVOLUTEGEARS Task1: Create adatumcurvedrivenbyanequation.
• PickFile,New, thenenter<involute_gear>for thenameofthenew part
• PickOKintheNewdialogbox
• PickInsert, ModelDatum,Curve,FromEquation,Done
• Selectthedefaultcoordinatesystem,thenpickCartesian
• In theNotepadwindow, enterthefollowingequations:
r =2.819 ang=t* 90 s =(PI* r * t) /2 xc=r * cos(ang) yc=r * sin(ang) x=xc+( s * sin(ang)) y=yc- ( s * cos(ang)) z=0
• PickFile,SaveandFile,ExitinNotepad
• PickOKinthedialogbox
• Theresultisshown here
RIGHT
CSYS_DEF
FRONT TOP
• Thiscurvewillbeusedtocreateaninvolutegear
B.S.P.P. 2014-15 Page 33
PROFILE CUTTING MACHINE
Task2: Create acylinder.
• SelecttheFRONTdatumplane
• PicktheExtrudeicon
• Press andholdtherightmousebuttonandselectDefineInternalSketch
• PickFlipintheSketchdialogbox
• PickSketchintheSketchdialogbox
• Sketchacirclecenteredonthereferences,withadiameterof6.500,torepresentthe outsidediameterofthegear(seethefigureonthepreviouspage)
• Pickthecheckmarktocompletethesketch
• Enter<1.750 >for thedepththenpickthecheckmarkinthedashboardtool
• PickView,Orientation,StandardOrientation
• Theresultisshownbelow,besurethecurveisinfrontofthecylinderas shown
FRONT
TOP
A_1
RIGHT
B.S.P.P. 2014-15 Page 34
PROFILE CUTTING MACHINE
Task3: Create threecirclesrepresentingthemajordiameters.
• CreateacircularsketchontheFRONTdatumplanewithadiameterof5.376to representtherootdiameterofthe gear
• CreateacircularsketchontheFRONTdatumplanewithadiameterof5.638to representthebasediameterofthe gear
• CreateacircularsketchontheFRONTdatumplanewithadiameterof6.000to representthepitchdiameterofthe gear
• Theresultisshown below Task4: Create adatumpoint.
• SettheselectionfiltertoDatums,picktheinvolutecurveand the6.000diameter circularsketch,thenpickthePoint icon andthenpickOKtocreateadatumpointas shown below
B.S.P.P. 2014-15 Page 35
PROFILE CUTTING MACHINE
Task5: Create anotherdatumpointandadatumcurve.
•
BesuretheselectionfilterissettoDatums
• Pick RIGHT, TOP, andFRONTthenpickthePointicon thenpickOK
•
•
•
PickInsert, ModelDatum,Curve,Done
PickthetwodatumpointsthenpickDoneandOK
Theresultisshown below
Task6: Create adatumevaluatefeature.
• PickInsert, ModelDatum,Evaluate
• Enter<measure>forthenameofthefeature
• PickCreate, thenenter<angle>forthenameofthemeasurementparameter
• PickAngle,thenpicktheTOPdatumplaneandthecurveyoujustcreatedthroughthe points
• PickDonethenreadthemessagewindowandlookatthemodeltree
• Savethepart
B.S.P.P. 2014-15 Page 36
PROFILE CUTTING MACHINE
Task7: Copytheinvolutecurve.
• SettheselectionfiltertoFeatures
• PicktheinvolutecurvethenpickEdit,Copy
• PickEdit,PasteSpecial
• AddthecheckmarknexttoApplyMove/Rotate transformationstocopiesinthedialogboxthenpickOK
• PickRotateintherightmousebuttonpopup menu
• Picktheaxisinthecenterofthecylinderthenenter< -30 > for therotationangle
• Pickthecheckmarkinthedashboardtool
• Theresultisshown
Task8: Addarelationandregeneratethepart.
• Doublepickthecopiedinvolutecurve(theonecreatedintask7)
• Doublepickthe30 dimension
• In thesmalltextbox, carefullyenter:
angle:FID_MEASURE+(7.5 /2 )
• PickYestoaddtherelation
• PickEdit,Regenerate
• Theresultisshown
B.S.P.P. 2014-15 Page-
PROFILE CUTTING MACHINE
Task9: Mirrorthecopiedinvolutecurve.
• Pickthecopiedinvolutecurve(theonecreatedintask7) thenpickEdit,Mirror
• PicktheTOPdatumplanethenpickthecheckmarkinthedashboardtool
• Theresultisshown
Task10: Copythecurveagain.
• Pickthecopiedinvolutecurve(theonecreatedintask7) thenpickEdit,Copy
• PickEdit,PasteSpecial
• AddthecheckmarknexttoApplyMove/Rotate transformationstocopiesinthedialogboxthenpickOK
• PickRotateintherightmousebuttonpopup menu
• Picktheaxisinthecenterofthecylinderthenenter< -15 > for therotationangle
• Pickthecheckmarkinthedashboardtool
• Theresultisshown
B.S.P.P. 2014-15 Page-
PROFILE CUTTING MACHINE
Task11: Create anextrudedcut.
• Createanextruded(throughall)cutusingtheedgesofthecurvesas shown below
• Trimthesketchas shown below
• Theresultisshownatthebottomofthepage
Add thesetwolines,besuretogetthetangencyconstraintas shown
PicktheUseEdge iconthenselectthesecurves
B.S.P.P. 2014-15 Page-
PROFILE CUTTING MACHINE
Task12: Patternthecut.
• SettheselectionfiltertoFeaturesthenpickthecutyoujustcreated
• PickEdit,Pattern,thensetthetypeofpatterntoAxisinthedashboardtool
• Selecttheaxisinthecenterofthecylinder
• Enter<24 >forthenumberofinstancesinthepattern
• Enter<15>fortheincrementangle
• Pickthecheckmarkinthedashboardtooltocompletethepattern
Task13: Finishthepart.
• Createa0.020 round atthebaseofthegeartooth
• Patterntheround
• Createacoaxialholewithadiameterof2.000
• Use Layerstohidethedatumcurvesandsketches
• Thecompletedpartisshown below
• SavethepartandClosethewindow
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
2D Drawing /3D Modeling
PINION :
55 5
20
3
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
PINION
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
SHAFT ADUSTIABLE GEAR (4 NOSE.)
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
SHAFT ADUSTIABLE GEAR (4 NOSE.)
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE MAIN BIG GEAR (1 NOSE.)
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE MAIN BIG GEAR (1 NOSE.)
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE CUTTER :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE TABLE :
900
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
TABLE :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
WORK PLATE :
203,2 4064
4045 4064
101,6
2032
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE WORK PLATE :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
VERTICLE PLATE :
150
47.5 400
60
45
30 300
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE VERTICLE PLATE :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE SHAFT : 1
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE SHAFT 1 :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
SHAFT-2 :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE SHAFT-2 :
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
Cost Estimation Calculation :
Table :
Matarial- M.S. /All slide
910*200 mm.
We are welding on two slide
Welding on both angle= 910+200
=1110 mm.
Total Welding = 1110*2
= 2220
Welding for supporting beam= 610 mm.
Total Welding length= 2220+610
= 2830 mm.
Labour cost= Rs. 250/ shift
= 250/8
= 31.25 Rs. Per/ hr.
= 0.52 RS/ hr.
Welding time= 2 m/ hr.
= 2000/60 mm/ h
= 33.33 mm/hr.
Total Welding time = Total Welding length/ Welding time
= 2830/33.33
= 84.90/60
= 1.415 hr.
Total labour cost= Total Welding time + labour cost
= 84.90* 0.52
= 44.148 Rs.
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
Material cost :
Electrode used= Total Welding length/ Welding consumption/ mm welding.
= 2830/135
= 20.96 rod.
Total Matarial cost= use of welding rod* rate of rod.
= 21*2.5
= 52.5 Rs.
Power cost :
Power cost= Total power consumption
= V*I/N*100 *Welding time
= 220*21/0.6*100*84.90/60
= 10.895. kwhr.
Total Power cost= Total Power consumption * Power rate.
= 108* 3.15
= 340.2 Rs.
Total Cost= labour cost + Total Material cost+ Total Power cost
= 44.148+ 52.5 + 340.2
= 436.84 Rs.
Other Overhead Cost/Tranportation :
Total Welding Cost of job= Total cost + Other Overhead cost
= 436.84 + 44
= 480 Rs.
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
GEAR :
1. MAIN BIG GEAR: (1 Nose.)
No of index = 75
Tooth Thickness= 30
Feed= 35 mm/min.
Length= 30 mm.
Overall A+O= 10 MM.
Milling Time T= L+( A+O) / per minute.* No of Index.+Set up Time.
= 30+10/35*75+10
= 95 min.
PINION : (1 Nose.)
No of index = 20
Tooth Thickness= 30
Feed= 35 mm/min.
Length= 30 mm.
Overall A+O= 10 MM.
Milling Time T= L+( A+O) / per minute.* No of Index.+Set up Time.
= 30+10 / 35*20+10
= 32.85 min.
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
Shaft Adustibalegear : (4 Nose.)
No of index = 32
Tooth Thickness= 30
Feed= 35 mm/min.
Length= 30 mm.
Overall A+O= 10 MM.
Milling Time T= L+( A+O) / per minute.* No of Index.+Set up Time.
= 30+32/35*32+10
= 66.68 min.
Pully :
Step-1= 3.14/4 400*1.5
= 471 cm.^3
Step-2= 3.14/4* 36*1.5
= 42.41 cm^3
Step= step 1- step 2
= 471- 42.41
= 428.59 cm^3.
Weight of step Pully= Weight of Pully * Density.
= 428.59* 7.2/1000
= 3.085 kg.
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
COST ESTIMATION
Material Estimation Cutter box plate (2 nose) 1800 Upper cutter shaft safe Adjustiable plate (2 nose)
800
Upper shaft and lower shaft 1000 Lower shaft (Pully) 800 Shaft chuck (4 Nose) 400 Shaft bearing (4 Nose) 700 Main big drive gear 400 Pinion 100
Shaft adjustiable gear (2 Nose) 400 Adjustiable gear (2 Nose) 400 Adjustiable gear bearing (2 Nose) 200 Adustiable gear pin (2 Nose) 200 Adustiable gear plate,vertical plate 1500 Pinion gear shaft (1Nose) 600 Pinion gear shaft box (1 Nose) 300 Cutter (2 Nose) 1600 T-stand 1000 Key (6 Nose) 100 Pully 150 Motor (1hp) 2500 Total 14,950
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
CONCLUSION
In this project we learnt different design software for 2D and 3D drawing software like, Autocad and Creo etc.
We understood concepts of Establish cost Estimation in our project.
In this project We learnt different parts of machine in industry.
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
FUTURE SCOPE
In future we will make product’s design and working model in next six Months then our project will complete.
In industry future scope.
To reduce the number of gear.
Less power motor can be used.
Machine can be make Automatic.
Large machine can be obtained.
B.S.P.P 2014-15 Page -
PROFILE CUTTING MACHINE
REFERENCES
We have taken the reference from industrial visit in company shrishivam industries.
We have taken design data books like, Element of Machine Design :
Publication- Charotar. Author- N.C. Pandya.
Machine Design : Publication- Sigma serious. Author- S.K. Kulkarni.
Design of Machine Element : Publication- person. Author- M.F. Spotts. T.E. Shoup L.E. Hornberger. S.R. Jayaraman.
A Text-book of metrology : Publication- M. Mahajan. Author- M. Mahajan. Related links :
www.faadooengineers.com/.../14868-Machine-design-DATA-book.
seminarprojects.org/.../design-data-book technologies.
www.rpccbe.ac.in/wp-content/uploads/machine-design-databook.
www.engineering108.com/Data/.../Handbooks/machine_design_databook.
www.quora.com/From-where-can-I-get-a-design-data-book-of-machine-element.
accessengineeringlibrary.com/.../machine-design-databook.
www.conti-online.com/download /download / technical data book.
B.S.P.P 2014-15 Page -