Productivity M INDUSTRY ISCARMetalworking F 4.0 R MILLING ...
Transcript of Productivity M INDUSTRY ISCARMetalworking F 4.0 R MILLING ...
Gundrills and Deep Drilling HeadsCarry Inserts with 3 Chip Splitting
Cutting Edges in a New Diameter Range of Ø1.103-1.575”
M i l l i n g
NEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ng
ISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0RobotCyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 1 / 8
New Product Announcement
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 2 / 8
I n n o v a t i o nNew Product Announcement
Highlights
ISCAR and UNITAC are expanding the diameter range of the GD-DH gundrills and deep drilling heads family by adding drills
in the diameter range of 1.103” to 1.575”. The new drills mount TOGT 130408 and TOGT 140510 inserts
that feature 3 chip splitting cutting edges.
GD-DH Gundrills for machining centers and gundrill machines on which gundrill tools with TOGT inserts are now available in new diameter ranges of 1.103” to 1.250”, in 10 and 20 drilling lengths to diameter ratios.
ISD-EF/IF-FT Deep single tube drills with external 4 start / internal single thread connections and TOGT inserts are now available in new diameter ranges of 1.103” to 1.575”. Each item shown in the attached catalog page represents a respective diameter range. For ordering a specific head diameter, an order form should be completed.
Based on the expansion of the existing gundrill and deep drilling head lines, ISCAR and UNITAC are introducing the following new insert sizes: TOGT 130408 and TOGT 140510 The new TOGT inserts feature 3 chip splitting cutting edges, a positive rake chipbreaker and a wiper for high hole surface quality. The inserts are available in 8 different sizes and made of the versatile PVD coated IC908 carbide grade. The inserts are available with a DT and GF chipbreaker.
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 3 / 8
I n n o v a t i o nNew Product Announcement
Oil and Gas
Advantages • Deep drills on which 3 cutting edged inserts are mounted (other manufacturers only offer
inserts with 1 or 2 cutting edges).• Peripherally ground highly accurate insert, which provides a high hole diameter accuracy of IT10.• The drills produce narrow chips for efficient chip evacuation that enables higher feed rates
compared to other drills in the market.• A wiper on the insert provides extra fine surface finish.• Direct insert mounting - no adjustment needed to achieve accurate hole diameter.
Potential Industries for Deep Drills
TEST REPORTSMachine: Gundrill MachineMaterial: INCONEL 718, 48-52 HRCCoolant: Internal
TRIDEEP Competitor
Body ISD-EF 1.250-FT Indexable gundrill
Insert TOGT 130408-DT IC908 Indexable insert
Guide pad GPS-07-20-120 IC908 Indexable guide pad
Cutting speed Vc (SFM) 80.19 65.142
Feed f (IPR) 0.005 0.005
Feed speed Vf (IPM) 1.2187 0.99
Holder diameter ØDc (inch) 1.250 1.250
Holder depth H (inch) 62.126 62.126
Coolant Oil Oil
- High productivity: TRIDEEP increases productivity by 20% over the current competitor’s gundrill- Easy inventory management: No need for regrinding
.393
TRIDEEP
CompetitorProductivity”
1.2 times
.787 1.181Feed speed (IPM)
1.575
TRIDEEP Competitor
Body ISD-EF 1.378-FT Indexable drill
Insert TOGT 140510-DT IC908 Indexable insert
Guide pad GPS-07-20-120 IC908 Indexable guide pad
Cutting speed Vc (SFM) 79.2 66
Feed f (IPR) .005 .005
Feed speed Vf (IPM) 1.109 0.90
Holder diameter ØDc (inch) 1.378 1.378
Holder depth H (inch) 67.717 67.717
Coolant Oil Oil
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 4 / 8
I n n o v a t i o nNew Product Announcement
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 5 / 8
I n n o v a t i o nNew Product Announcement
DCONMSh6
BD
LSLFPL
DC 0 -.0028
LU
Designation DC LU DCONMS BD LF PL LS MIID(1)
GD-DH 1.125"-10D-I1.5"-13 1.125 11.5970 1.500 1.063 14.17 .180 2.72 TOGT 13..GD-DH 1.125"-15D-I1.5"-13 1.125 17.3060 1.500 1.063 19.88 .180 2.72 TOGT 13..GD-DH 1.125"-20D-I1.5"-13 1.125 23.0140 1.500 1.063 25.59 .180 2.72 TOGT 13..GD-DH 1.25"-10D-I1.5"-13 1.250 12.7780 1.500 1.181 15.55 .180 2.72 TOGT 13..GD-DH 1.25"-20D-I1.5"-13 1.250 25.3760 1.500 1.181 28.15 .180 2.72 TOGT 13..
Note:
• Gundrills can be supplied with up to 95” length on request.
• Inserts and guide pads should be ordered separately (they are not included with the tools).
Preventative measures:
• Do NOT operate the deep hole drill at full speed before engaging the guide hole.
• Enter the guide hole slowly at a speed of 50 - 100 rpm.
(1) Master insert identification
Spare PartsDiameter Range Insert Insert Clamping Screw Key Solid Carbide Guide Pad Guide Pad Clamping Screw Key
.551-.629 TOGT 070304-DT SR-14-560/S T-8 GPS-05-18-060
SR34-508 T-7
.630-.709 TOGT 080305-DT SR-14-560/S T-8 GPS-05-18-075
.710-.787 TOGT 090305-DT SR-14-560/S T-8 GPS-06-20-085
.788-.826 TOGT 100305-DTSR-34-506 T-8
GPS-06-20-085.827-.866 TOGT 100305-DT GPS-06-20-100.867-.984 TOGT 110405-DT SR-14-571/S T-15 GPS-06-20-100
.985-1.101 TOGT 120405-DT SR-14-506 T-15 GPS-06-20-1201.102-1.180 TOGT 130408-DT/GF
SR 16-212/L10 T20/5
GPS-06-20-120 SR34-508 T-7/51.181-1.259 TOGT 130408-DT/GF GPS-07-20-120
CSTB-3S T-9/51.260-1.535 TOGT 140510-DT/GF GPS-07-20-1201.536-1.575 TOGT 140510-DT/GF GPS-08-25-155
Universal Marking for Deep Drilling Tools
D L/D d1 d2 ******* [Lot no.]
D**.** L/D** d** X** XX
d1
d2L/D
D
GD-DHGundrills Carrying Triangular Inserts Featuring 3 Chip Splitting Cutting Edges and a Wiper for High Hole Surface Quality
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 6 / 8
I n n o v a t i o nNew Product Announcement
T (Wrench Size)
DCN-DCX
PL
DCONMS
LFOAL
Designation DCN(1) DCX(2) LF OAL PL DCONMS THOD(3)
ISD-EF 1.103-1.130-FT 1.103 1.130 2.756 2.936 .180 .827 TS-I7ISD-EF 1.130-1.220-FT 1.130 1.220 2.953 3.133 .180 .925 TS-I8ISD-EF 1.221-1.260-FT 1.221 1.260 2.953 3.133 .180 1.004 TS-I9ISD-EF 1.260-1.311-FT 1.260 1.311 2.933 2.950 .214 1.004 TS-I9ISD-EF 1.311-1.425-FT 1.311 1.425 3.130 3.344 .214 1.102 TS-I10ISD-EF 1.426-1.559-FT 1.426 1.559 3.524 3.737 .214 1.181 TS-I11ISD-EF 1.559-1.575-FT 1.559 1.575 3.720 3.934 .214 1.299 TS-I12
Note:
• Each item in the attached catalog page represents a diameter range.
• Inserts and guide pads should be ordered separately
• Ordering example: ISD-EF 1.430-FT
(1) Cutting diameter minimum
(2) Cutting diameter maximum
(3) Tube designation
ISD-EF-FTDeep Single Tube Drills with External 4 Start Thread Connection Carrying Triangular Inserts
T (Wrench Size)
DCN-DCX DCONMS
LFPLOAL
Designation DCN(1) DCX(2) LF OAL PL DCONMS THID(3)
ISD-IF 1.103-1.181-FT 1.103 1.181 2.953 3.133 .180 .866 TS-12ISD-IF 1.181-1.259-FT 1.181 1.259 2.953 3.133 .180 .945 TS-13ISD-IF 1.260-FT 1.260 1.260 2.953 3.133 .180 1.024 TS-14
Note:
• Each item in the attached catalog page represents a diameter range.
• Inserts and guide pads should be ordered separately
• Ordering example: ISD-IF 1.150-FT
(1) Cutting diameter minimum
(2) Cutting diameter maximum
(3) Tube designation
ISD-IF-FTDeep Single Tube Drills with Internal Single Start Thread Carrying Triangular Inserts
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 7 / 8
I n n o v a t i o nNew Product Announcement
Spare Parts
Universal Marking for Deep Drilling Tools
D16.00d12.6D.630d.496
G4ST16[Lot No.]
D
F / G
d
Thread type
D- Tool diameterMetric- D16.00Inch- D.630
d- Pilot diameterMetric- d12.6Inch- d.496
Tool styleF- Fixed pocket 3-5 cutting edgesG- Fixed pocket single cutting edge
Thread type4ST- Four start thread single tube1ST- Single start thread single tube4DT- Four start thread double tube
16- Tube diameter
D16.00d12.6D.630d.496
G4ST16[Lot No.]
IC
Wiper
RES
PL
Dimensions
Designation IC RE PL S IC90
8
TOGT 130408-DT .506 .0315 .180 .187 •TOGT 140510-DT .663 .0394 .214 .207 •
TOGT-DTDeep Drilling Inserts with 3 Chip Splitting Cutting Edges, Positive Rake Chipbreaker and a Wiper
Diameter Range Insert Insert Clamping Screw Key Solid Carbide Guide Pad Guide Pad Clamping Screw Key1.102-1.180 TOGT 130408-DT/GF
SR 16-212/L10 T20/5
GPS-06-20-120-DC SR34-508 T-7/51.181-1.259 TOGT 130408-DT/GF GPS-07-20-120-DC
CSTB-3S T-9/51.260-1.535 TOGT 140510-DT/GF GPS-07-20-120-DC1.536-1.575 TOGT 140510-DT/GF GPS-08-25-155-DC
M i l l i n gNEW
T u r n i n g
MetalworkingAutomation
Millin
g
Milling
Parting
TURNIN
GGrooving ThreadingA u t o m at i o nFu
ture
Futur
e
CloudANNOUNCEMENT
Systems
Smart
Smart
Metalworking
Metal
worki
ng
Metal
worki
ngISCARInnovation
P r o d u c t i v i t y
Productivity
Mach
ine Innovation
I n n o v a t i o nINDUSTRY4.0Robot
Cyber
ISCAR
Strategy
Digita
l
ISCAR
ISCAR
DRILLINGNew NEW
Machine
Turning
Drilling
Metal
worki
ng
Cybe
r
Connectivity
Intell
igentDigital
Auto
matio
n
M I L L I N G
Automation
INDU
STRY
4.0Intell
igent
39-2020DRILLING INCHNOVEMBER 2020 PAGE 8 / 8
I n n o v a t i o nNew Product Announcement
W1
INSL S
RE
Dimensions Tough 1 Hard
Designation W1 INSL S RE IC92
8
IC95
0
IC90
8
GPS-06-20-120-DC .236 .787 .118 .4724 • •GPS-06-20-120 .236 .787 .118 .4724 • •GPS-07-20-120-DC .276 .787 .138 .4724 • •GPS-07-20-120 .276 .787 .138 .4724 • •GPS-08-25-155-DC .315 .984 .177 .6102 • •GPS-08-25-155 .315 .984 .177 .6102 • •
• *DC- Double Chamfer
GPSDeep Drilling Solid Carbide Guide Pads
Universal Marking for Deep Drilling Tools
W1
INSL S
RE
GuidePads
W1 INSL S RE
[Lot No.]Marketing
GP - 6 - 20 - 3 - 12 9023713