PRODUCTIVITY IMPROVEMENT
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Transcript of PRODUCTIVITY IMPROVEMENT
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
PRODUCTIVITY IMPROVEMENT PRESENT METHODComponent Name : U- BoltComponent weight : 6KgsNumber of Castings per Mold : 2nos.Total Good Casting wt : 12KgsTotal Pouring wt : 20kgsYield : 60%
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows the possible porosity areasPicture shows the possible porosity areas
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
PROPOSED METHODComponent Name : U- BoltComponent weight : 6KgsNumber of Castings per Mold increased to : 4nos from 2nos.Total Good Casting wt increased to : 24KgsTotal Pouring wt : 37.5kgsYield increased to : 64% from 60%
PRODUCTIVITY IMPROVEMENT
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
Picture shows Metal Filling at various intervalsThe colour scale shows the temperature at each location
![Page 8: PRODUCTIVITY IMPROVEMENT](https://reader036.fdocuments.net/reader036/viewer/2022062322/568148e0550346895db5fb6b/html5/thumbnails/8.jpg)
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
Picture shows Solidification at various intervalsThe colour scale shows the % of Liquid metal available
![Page 9: PRODUCTIVITY IMPROVEMENT](https://reader036.fdocuments.net/reader036/viewer/2022062322/568148e0550346895db5fb6b/html5/thumbnails/9.jpg)
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
Picture shows Hotspot inside the Casting & FeederHotspot specifies the isolated regions and solidification time
![Page 10: PRODUCTIVITY IMPROVEMENT](https://reader036.fdocuments.net/reader036/viewer/2022062322/568148e0550346895db5fb6b/html5/thumbnails/10.jpg)
MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Picture shows the possible porosity areasPicture shows the possible porosity areas
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MAGNA M a g n a D i g i t e c h I n d i a P r i v a t e L i m i t e d
Result after implementation of this method
1.Number of good casting per mold increased to 4 from 22.Yield improved by 4% from present method3.Additional cost spent on 2 cores and one sleeve per mold will be taken care by productivity increase.
Result after implementation of this method
1.Number of good casting per mold increased to 4 from 22.Yield improved by 4% from present method3.Additional cost spent on 2 cores and one sleeve per mold will be taken care by productivity increase.