production on kisaan flour mill, jammu
Transcript of production on kisaan flour mill, jammu
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PROJECT REPORT
ON
KISSAN FLOUR MILL
JAMMU (J&K)
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ACKNOWLEDGEMENT
We would like to first of all give our heartiest gratitude and
sincere thanks to Prof. Sanjay Mishra for assigning us this
interesting project and providing us all the valuable information
necessary fpor the success of our project. We are thankful to Mr.
Nagar Singh owner of M/S. Kissan Flour Mill, and his sub
ordinates for helping and guiding us to draw particular idearegarding production of flour. Their kind cooperation and
helpfulness is highly appreciated. The group members expressed
satisfaction on the opportunity provided to visit the flour mill.
Lastly we would like to mention that , while we were preparing
our project , we came to know about many procedures involved in
the process of production of flour , at the same time it provided us
great enjoyment.
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PREFACE
Practical training is an important part of the theoretical studies.
It is of an immense importance in the field of management. It
offers the student to explore the valuable treasure of experience
and an exposure to real work culture followed by the industries
and thereby helping the students to bridge gap between the
theories explained in the books and their practical
implementations. Training plays an important role in future
building of an individual so that he/she can better understand the
real world in which he has to work in future. The theory greatly
enhance our knowledge and provide opportunities to blend
theoretical with the practical knowledge where trainees get
familiar with certain aspects of industries, like shop
floor management, production process and industrial relations. I
feel proud to get myself trained at Kissan flour mill (jammu). I
availed this opportunity in a very satisfactory manner and have
tried to cover each and every aspect that I came across during my
training period.
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CONTENTS
INTRODUCTION
PROMOTER AND MANAGEMENTMARKET AND DEMAND
BRIEF PARTICULARS OF PROJECT
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.
INTRODUCTION
M/S New Kissan Flour Mills, Jammu ,a partnership firm of Ch.
Nagar Singh , Ch.Jagar Singh , Ch. Ram Paul and Ch. Jatinder
Singh, Ch. Balbir Singh , Ch. Rakesh Singh , Smt. Shobha Rani,
Smt. Bimla Devi , proposes to set up a roller flour mill in the
small scale sector for manufacturing of wheat products viz.
Maida , Atta , Suji and Wheat Bran with an installed capacity of30000 mts. Per annum based on 3 shifts and 300 working days.
The unit is proposed to be located at Deeli , Bye Pass National
Highway , Jammu. The unit is provisionally registered with
General Manager , District Industries Centre , Jammu . The
promoters have that much of land at proposed site which is
sufficient for the level of activities envisaged in the project report
. The proposed site at Deeli , Bye Pass Road is linked with otherparts of state and other infrastructural facilities are available
easily.
Wheat products form an important staple food for population in
state.Demand for these productsis mainly dependened upon the
increase in population and the tourists inflow into the state.Further there is good demand for wheat products from armed
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and paramilitary forces. The demand for the product is
reccuring and is likely to rise in the near future in view of the
increase in the population and the tourist inflow in the state.
At the request of M/S New Kissan Flour Mills , Jammu ,( J&k )
Industial and Technical Consultancy Organisation Ltd. Jammu
has taken up the task of prepration of Techno- Economic
feasibility Report for the proposed project. The report includes
inter-alia , details regarding background of the promoters ,
Markrting , Technical and Financial aspects of the project. Thereport is based on the information furnisher by the Promoters
and gathered by the Consultants from other source.
PROMOTERS AND MANAGEMENT
PROMOTERS
As already stated M/S New Kissan Flour Mills, promoted as a
partenership firm , proposes to set up a unit at Deeli , Bye Pass
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National Highway , Jammu in the small scale sector for
manufacture of wheat products. The bio-date of the promoters
are given below :-
Ch. Nagar Singh ,aged 50 years, S/O Ch. KOULa Ram , resident
of 33 A/D Gandhi Nagar , Jammu is a leading industrialist of the
state and FCI Carriage Contractor as well as Civil Contractor.
He is one of the partners of M/S Kissan Flour Mills , Jammu.
Ch. Jagar Singh aged 52 years, S/O Ch. Koula Ram resident of
Satwari is also a leading industrialist and civil Contractor is one
of the partners of Flour Mills.
Ch.Ram Paul aged 44 years, S/O Ch.Kanshi Ram, resident of
Satwari is a transporter and Civil Contractor is one of thepartners of mills.
Ch.Jatinder Singh aged 23 years, S/O Ch.Nagar Singh, is a
resident of 33A/D Gandhi Nagar,is one of the partners of the
Kissan Flour Mills.
Ch.Balbir Singh aged 22 years , S/O Ch.Jagar Singh, resident of
Satwari is also one of the partners of the Flour Mills.
Ch. Rakesh Singh aged 40 years, S/O Ch.Koula Ram, resident of
Satwari has got 4 years working experience in managing roller
flour mill.
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Smt. Shobha Rani and Bimla Devi, W/O Ch. Nagar Singh and Ch.
Jagar Singh are also one of the partners of the Kissan Flour Mills.
MANAGEMENT
M/s New Kissan Flour Mills , Deeli, Bye Pass National Highway ,
Jammu is a partenership firm. The promoters are not expected to
face any difficulty in running it successfully. The organisational
structure of the unit is considered reasonable.
The analysis of balance sheets of M/S Kissan Flour Mills is given
below :-
YEAR 2001-02 2002-03 2003-04
Capital 29254112.49 49460730.18 63649010.56
Fixed
Assets
10443502.13 8861579.07 6257950.46
Current
Assets
30193811.27 40829502.11 58919818.07
CurrentLiabilities 11383200.91 230351.00 1528757.97
Term Loan 0.00 0.00 0.00
Sales 190528551.00 250742254.82 236943940.00
Gross
Profit
30865625.26 44369418.80 35541591.00
Net 25162102.46 37499617.69 29136280.38
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MARKET AND DEMAND
PRODUCT
The proposed plant would process wheat to produce variouswheat products namely maida, atta, suji.
Consumption Pattern Of Wheat Products In Jammu
Sector Total
population
Average Per
CapitaConsumption
Total
Consumption(lakh tonnes)
Household 43.95 7.00kg 3.70
Tourists 50.00 1.10kg 0.055
Industrial
consumer
0.49
Para
military
0.19
4.49
Demand Projection Of Jammu Region
Sector Growth 2005 2006 2007 2008
Household - 4.81 4.95 5.05 5.24
Tourist - 0.22 0.25 0.28 0.31
Industry - 0.53 0.57 0.64 0.69
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Army - 0.19 0.19 0.19 0.19
5.75 5.96 6.20 6.43
Supply Position
In jammu region , presently, there are 20 flour mills.The total
installed capacity of mills under operation is 5.40 lakh tonnes per
annum. The mills are operating at different capacity levels and
total output is of 3.15 lakh tonnes
Total Miling Capacity And Production
1.Miling capacity of 28 mills already in operation
Jammu + Kathua + Udhampur : 1880 tonnes/day
Average capacity utilization : 65%
Installed capacity : 6.6 lakh tonnes
Total annum production : 4.27 lakh tonnes
Segmentwise supply gap of Jammu Region
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Year Demand Production imbalance
2005 5.75 4.08 1.67
2006 5.96 4.08 1.88
2007 6.20 4.08 2.12
2008 6.43 4.08 2.35
BRIEF PARTICULARS OF THE PRODUCT
Project
The project relates to setting up of unit at Deeli, Bye Pass
National Highway,Jammu fo manufacturing of wheat products
VIZ. Atta , maida, suji and wheat bran.
Capacity And Production Programme
Based on plant and machinery proposed to be installed, the
installed capacity is calculated as:-
1.Capacity per day
a.Flour Products 100 tons
2.No.of shifts per day 3 shifts
3.No.of working days/annum 300 days
4.Installed capacity per annum
a.Flour products 100*300=30000tons
PRODUCT MIX
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Keeping in view the trend and eating habits of local population as
well as past consumotion trend , the following product mix of
production of 30000 tons for various wheat products have been
assumed:-
ITEM %SHARE QUANTITY
Atta 33 9900 mt
Maida 40 12000 mt
Suji 2 600 mt
Bran 25 7500 mt
Total 100 30000 mt
The above product mix is only indicative and can be
changed with same set of plant and machinery as per
changes in market conditions from time to time.
LOCATION AND SITE DEVELOPMENT
The unit is proposed to be located at Deeli, Jammu. The
piece of land measuring 7 kanals 6 marlas is sufficient for
the level of activities envisaged in the project report. At
the proposed site all infrastructural facilities like water
and metalled road for transportation are expected to be
available. The site is around 9 km from Jammu.For
security reasons 6high and770 rft.long boundary wall is
provided.
FACTORY AND NON FACTORY CIVIL
STRUCTURES
Covered Area(sq.ft)
1.Flour Mill 16200
2.Finished Goods Godown 2820
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3.Raw Material Godown 3620
4.Laboratory Section 1440
PLANT AND MACHINERY
CLEANING SECTION
Drum sieve with gear and motor Dry dtoner double deck Separators with motor Intensive dampner Barley cylinder Cyclones with air lock
MILLING SECTION
Plansifters Purifiers double deck Bran finisher Fan purifiers Magnets jet filters
MISC. SECTION
Conveying equipment elevator Spouting exhaust for cleaning milling
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Automatic grinding system Pulleys , vbelts Gear boxes Electric motors
ENERGY CONSERVATION
Cleaning
(Manual or modified cleaner)
Destoner
Conditioner with water storage tank (Water added @ 2-3%)
Huller (For removal of bran(polishing) Bran(5-7 %)
Plate Mill (For grinding polished wheat)
Sifter
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BakeryFlour fine atta plate Mill
Bran(animal feed) For regrinding------
Chapatti atta(50-
65%)
MANUFACTURING PROCESS
Cleaning of wheat
The wheat after it is received from godown is passed through
separators with sieves , washer, magnetic separators and air
resistence to remove foreign materials such as dust , stone pieces,
etc.. Then the wheat is washed to remove any dirt and moisture is
checked and regulated by addition or removal of water to make it
ready for milling.
Milling of wheat
The process of miling begins with the break system by rolling
mills in stages. After each break the released end product is
graded depending upon the size.The bran particulars are
removed by purifiers which are clothed with silk bolting cloth and
used for floor dressing. The products are packed in gunny bags ,
weighed and stored in godown for despatch.
Quality control
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The concern proposes to manufacture wheat products as
quality products for which provision of laboratory and
testing equipment have been proposed.To manage the
laboratory , a qualified person will be appointed for
quality checking of products.
Raw material and packaging materials
Wheat is the main raw material for producing maida , atta
, suji and wheat bran. Wheat is available from Food
Corporation of India from godowns.Atta, maida and suji
will be sold in gunny bags received along with
wheat.Wheat bran will be sold in 40 kg gunny bags and
the cost of same is included in the cost of raw
materials.However for calculating the profitability
estimates, atta is considered to be sold in 100 kgs gunny
bags.The unit is not likely to face any difficulty in
procuring the requisite quantity of raw material and
packaging material as per capacity.
TRANSPORT
. The proposed location at Deeli, Bye Pass National
Highway, Jammu is well connected by metalled road.
Thus the unit is not likely to face any difficulty on account
of transportation of raw material and finished goods.
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Utilities
a.Power
The total connected load for the smooth operation of unit
has been estimated at 495 hp including lighting load. The
unit shall be installing 500 kva diesel generating set to met
the power requirement in case of breakdown.
b.Water
The daily requirement of water is estimated at 10 kl. The
water will be available from own tube well. Necessary
provision for storage of water, water pumps and water
supply has been made in report.
Effluent
The milling of wheat in plant will be carried out in a closecircuit grinding and there is no significant wasteage .
Negligible quantity of refractions like husk , wheat dust ,
kokkal etc.are separated prior to milling. In milling
section fine dust particles in the form of atta are collected
through separators in filters. In the milling section , dust
collectors are proposed to be installed to collect any dust
emitted during grinding , conveying and polishing
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operations. There are no liquid effluents as small quantity
of water is used in bins. There is nogeneration of gaseous
effluents in the process and the operations of the unit are
considered pollution free and whatever little wasteage is
generated would be collected in filters and such materials
have good economic value. So the unit is free from
pollution.
Manpower
To run the unit smoothly and to realise the production
capacity , the unit would require a total manpower of 40
persons of different categories. The details of salary/
wages proposed to be paid to each category together wih
annual salary. The manufacture of atta , maida , suji and
wheat bran is well established in the state and no difficulty
is envisaged in getting the skilled manpower.
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MACHINERY USED IN PRODUCTION
PROCESS
1. DRUM SIEVE
2.VIBRE PURIFIER
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5.PLANT SHIFTER