Production of Ethanol from cassava wastes in Nigeria...Garri Fufu Cassava flour Cassava starch...
Transcript of Production of Ethanol from cassava wastes in Nigeria...Garri Fufu Cassava flour Cassava starch...
1Ogbonna, J. C., 1Ndubuisi I. A., 2Murata, Y., 2Omae, H.1Department of Microbiology, University of Nigeria, Nsukka
2 Japan International Centre for Agricultural Sciences
Production of Ethanol from Cassava Processing Wastes in Nigeria
Top ten cassava producers in the world
(2013)
Country Production (t/year)
Nigeria 47,406,770
Thailand 30,227,542
Indonesia 23,936,920
Brazil 21,484,218
Angola 16,411,674
Ghana 15,989,940
DR Congo 14,611,911
Viet Nam 9,757,681
Cambodia 7,572,344
India 7,236,600
Total world production = 268,000,000
Production of fresh cassava tubers in Nigeria
Year tonnes
2007 43,410,000
2008 44,582,000
2009 36,822,248
2010 42,533,180
2011 46,190,248
2012 50,950,292
2013 47,406,770
2014 56.328,480
2015 57,643,271
2016 57,134,478
Source: FAOSTAT
Major products from cassava in Nigeria
Garri
Fufu
Cassava Flour
Cassava starch
Garri
Fufu
Cassava flour
Cassava starch
Family/cottage processors
Wastes are scattered and
used for animal feed
Many cassava flour and cassava
starch companies. Many with
capacity of more than 5 t/day
and generate average of 495kg
wastes per tonne
These wastes can be economically
converted to bio-ethanol
Cassava Processing Wastes
Peels 250-300 kg/t
Dust 30 kg/t
Fibers 20~40 kg
Cassava flour
Cassava starch
Peels 250~300 kg/t
Pulp 400 kg/t
Partially decayed and infested parts are also good
substrate for bio-ethanol production
In order to develop a process for efficient conversion
of the cassava processing wastes to ethanol, we:
1. Screened for thermo-tolerant strains of yeast
2. Optimized their ethanol production from cassava
processed wastes in flask cultures
3. Produced ethanol from the wastes using a 5-L jar
fermentor
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P83 S67 P27 P71 S26 S65 S2 S86 S1 P5
Eth
an
ol
con
cen
tra
tio
n (
%)
Isolates
42°C
45°C
Ethanol production by the 10 best isolates from
Nigeria at 42°C and 45°C.
Kluyveromyces marxianus.KC544512
Kluyveromyces marxianus.KF646170
Isolate11
Kluyveromyces marxianus.JQ425346
Kluyveromyces marxianus.KC544513
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Kluyveromyces marxianus.KP132325
Kluyveromyces marxianus.KP132326
Kluyveromyces marxianus.KR089884
Kluyveromyces marxianus.KR089890
Kluyveromyces marxianus.KP132326(2)
Kluyveromyces marxianus.KM279376
Kluyveromyces marxianus.KM279377
Kluyveromyces marxianus.KM279378
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Kluyveromyces marxianus.KR150710
Kluyveromyces marxianus.KR150711
Pichia kudriavzevii.KJ706460
Pichia kudriavzevii.JQ726607
Pichia kudriavzevii.KJ706301
Pichia kudriavzevii.KJ706937
Pichia kudriavzevii.KJ706619
S26
S27
Achromobacter xylosoxidans.JN585718
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70
66
35
99
44
18
17
8
67
90
69
56
100
42
48
0.2
Phylogenetic tree for the isolates
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30 40 42Et
han
ol (
%v/
v)Temperature
Cassava peel
Cassava pulp
Effect of temperature on simultaneous
saccharification and ethanol production from
cassava pulp and peel.
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pH3 pH4 pH5 pH6 pH7Et
han
ol (
%)
pH values
Effects of pH on the maximum ethanol
concentration produced from 20%
cassava pulp.
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YEAST
EXTRACT
PEPTONE MALT
EXTRACT
AMMONIA
NITRATE
UREA SODIUM
NITRATE
CONTROL
PULP
PEEL
Effect of nitrogen source on ethanol production from cassava pulp and peel
Nitrogen source
Eth
an
ol
con
cen
trati
on
(g/l
)
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1
2
3
4
5
0 24 48 72E
tha
no
l (%
)
Time (h)
Cpeel
Cpulp
Time courses of ethanol production from
20% cassava peel and pulp in flask cules
012345678
0 7 24 48 72
Eth
an
ol
(%)
Time (h)
Fermentation of Cassava pulp using a 5 L jar fermentor
Large scale Re-distillation,
Rectification and
Dehydration Company
Petroleum Refinery Industry
Gasohol
Gasoline Retailers
99.5% Ethanol
40~60% Ethanol
Small scale
ethanol production
Companies
Yeast seed
culture
Companies
Crude
enzyme
companies
Crude
amylase
Yeast paste
or broth
Cassava peels/pulp
Small scale cassava processors
Industrial cluster model for commercial fuel ethanol production
In Nigeria
57 MT
Cassava
tubers
Processed
rotten
Peel
pulp
(495kg/t) Wastes
28.22 MT
60%
(16.93 MT)40%
(11.29 MT)
2.032 x 109 L
Ethanol
(180L/t)
Garri
Fufu
Flour
Starch
Animal feed
Organic manure
Summary
ConclusionAccording to National Bureau of Statistics, Nigeria
consumed 54.3 million liters of PMS daily within the first
quarter of 2017. This requires 5,430,000 L of ethanol per
day to make E10 gasohol (90% gasoline with 10%
ethanol), amounting to 1,981,950,000 liters of ethanol per
year. This can be supplied by converting wastes from
40% of the annual 57 million tones of cassava to ethanol.
Currently, Nigerian local refineries are producing only
about 8 million liters of PMS per day. This requires only
800,000 liters of ethanol per day (292,000,000 L per
annum) and can be supplied by converting wastes from
only 5.84% of cassava produced in Nigeria.
THANKSI hereby express my gratitude to IRENA for
inviting me to participate in this meeting and
thank all of you for listening.