Production analysis application_ SM Infocomm

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SM Infocom www.spowertechnologies.com

Transcript of Production analysis application_ SM Infocomm

Page 1: Production analysis application_ SM Infocomm

SM Infocom

www.spowertechnologies.com

Page 2: Production analysis application_ SM Infocomm

Business scenario

Objective• Real time response to issues

• Approach from reactive to predictive

• Improve resource utilization

• Reduce downtime

• Improve output quality from Man &

Machine

Challenges• Complex projects and its Customization

• Time delays between issues and actions

• Lots of data but few output & insights

• Person driven against system driven

• Return on Investment made for

improvement

SM Infocom Production Analysis App• Application as per production system

• Customization in outputs & formats

• Facilitates preventive action

• Data analysis at finger tips

• Production trend and suggestive action

Benefits• Real time action & solutions

• Increased productivity & efficiency

• Better planning & forecasting

• Reduced cost per unit of production

Reactive Adaptive Predictive Prescriptive

No formal

records

maintained and

managers rely

on Excel and

manual process

to decide

actions: Fire

Fighting Hero

Documentation

of actions and

production

trend records

maintained for

the issues to be

addressed after

they pop up.

Jugaad Hero

Data trend records,

& actions maintained

to give forecast on

the issues which can

be faced and

preventive actions to

be taken. Use data

for training, and

adjusting

maintenance plans.

Predict downtime

and ways of

reduction.

Technological Hero

Use predictive

algorithms to

improve production

and new counter

action for acing

new problems and

Decreasing cost of

production.

Cognitive

computing allows

our resource to

learn more from

each other. Real

Hero

Information

Optimization

-$

+$

+$$

ForesightHindsight Insight

Contact us to get maturity model

to calculate your present score

Bu

sin

ess

va

lue

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Production

Machine

Data Collection

by Supervisor

Data Entry

in system

Analysis &

results

Current Scenario Problems:• Manpower requirement for data collection, entry & analysis

• Human Interference may lead to data manipulations

• Process to be repeated for every machine

• Special Skilled Engineer resource required for data analysis and publishing

results

• Only few shifts data is available on machine memory

• Data not available at single place.

• Data storage is not proper and record not maintained.

• Data retrieval is cumbersome process.

Current Scenario

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Proposed Scenario

Production

Machine

Data Collection, Entry, analysis and result by Analysis

tool through a single click

Proposed Solution:• Junction Creation (Server) for Machine

• Data Consolidation at server

• Convert machine language data to editable format

• Display summary of consolidated data

• Using Production Analysis Application (PAA) for Data collection, Entry,

Analysis and Publishing Results.

• Storage & retrieval through PAA Application as & when required

PAA

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PAA will fetch data from all

machine and will produce

analytical results

PAA can display results for one

machine at a time

PAA will provide analysis and

data of production in daily/ weekly/

monthly/ yearly basis.

PAA can save analysis result in

PDF,EXCEL and IMAGE format

for communication and

presentation purpose.

PAA can be used to publish

result and email to concerned

authority.

Results displayed in Tabular

and Graphical format.

Production Analysis Application features

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Our team will provide training of 3

batches and topics will be as follow:

Application Installation

How to use application

Communication with machine

Communication with computer

Analysis method & point

Report generation

Publishing of report

Virtual communication with SM

Infocomm 24X7 Online support

Training Details

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Data Accuracy & reliability on analysis

Real time display & feedback with

analysis

Production data retrieval up to 5 years

Fast, efficient and accurate analysis

Improvement in communication quality

Production batch quality control

Better planning & forecasting

Benefits from Application

Manpower cost reduction

Proactive approach to reduce rejections

Time Saving for analysis and data

collection

Better Inventory control & management

Shift Management

No files and big space required to store

data

Long term benefits (Low ROI)

Shift wise production management

Display data and production information for

review

Graphical display of analysis

Analysis output sharing through Email

Real time data analysis

Planning and forecasting based on analysis

Proactive steps for production process

improvement

Comparison between daily production trend

Production information available at a click

Production data analysis available at a

click

Immediate update of result to Senior

authority

Data analysis as per customized formats

Benchmarking of the production trend

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SM INFOCOMM

P.O. Box 470004, 10B Battalion, Makroniya

Square, Sagar MP

Tel: +91-7582-230338;+91-9424519338,+91-9893009338;

+91-9833157276

Website: www.spowertechnologies.com

Email: [email protected]

[email protected]

[email protected]

Get in touch with us @..

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