Production analysis application_ SM Infocomm
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Transcript of Production analysis application_ SM Infocomm
SM Infocom
www.spowertechnologies.com
Business scenario
Objective• Real time response to issues
• Approach from reactive to predictive
• Improve resource utilization
• Reduce downtime
• Improve output quality from Man &
Machine
Challenges• Complex projects and its Customization
• Time delays between issues and actions
• Lots of data but few output & insights
• Person driven against system driven
• Return on Investment made for
improvement
SM Infocom Production Analysis App• Application as per production system
• Customization in outputs & formats
• Facilitates preventive action
• Data analysis at finger tips
• Production trend and suggestive action
Benefits• Real time action & solutions
• Increased productivity & efficiency
• Better planning & forecasting
• Reduced cost per unit of production
Reactive Adaptive Predictive Prescriptive
No formal
records
maintained and
managers rely
on Excel and
manual process
to decide
actions: Fire
Fighting Hero
Documentation
of actions and
production
trend records
maintained for
the issues to be
addressed after
they pop up.
Jugaad Hero
Data trend records,
& actions maintained
to give forecast on
the issues which can
be faced and
preventive actions to
be taken. Use data
for training, and
adjusting
maintenance plans.
Predict downtime
and ways of
reduction.
Technological Hero
Use predictive
algorithms to
improve production
and new counter
action for acing
new problems and
Decreasing cost of
production.
Cognitive
computing allows
our resource to
learn more from
each other. Real
Hero
Information
Optimization
-$
+$
+$$
ForesightHindsight Insight
Contact us to get maturity model
to calculate your present score
Bu
sin
ess
va
lue
Production
Machine
Data Collection
by Supervisor
Data Entry
in system
Analysis &
results
Current Scenario Problems:• Manpower requirement for data collection, entry & analysis
• Human Interference may lead to data manipulations
• Process to be repeated for every machine
• Special Skilled Engineer resource required for data analysis and publishing
results
• Only few shifts data is available on machine memory
• Data not available at single place.
• Data storage is not proper and record not maintained.
• Data retrieval is cumbersome process.
Current Scenario
Proposed Scenario
Production
Machine
Data Collection, Entry, analysis and result by Analysis
tool through a single click
Proposed Solution:• Junction Creation (Server) for Machine
• Data Consolidation at server
• Convert machine language data to editable format
• Display summary of consolidated data
• Using Production Analysis Application (PAA) for Data collection, Entry,
Analysis and Publishing Results.
• Storage & retrieval through PAA Application as & when required
PAA
PAA will fetch data from all
machine and will produce
analytical results
PAA can display results for one
machine at a time
PAA will provide analysis and
data of production in daily/ weekly/
monthly/ yearly basis.
PAA can save analysis result in
PDF,EXCEL and IMAGE format
for communication and
presentation purpose.
PAA can be used to publish
result and email to concerned
authority.
Results displayed in Tabular
and Graphical format.
Production Analysis Application features
Our team will provide training of 3
batches and topics will be as follow:
Application Installation
How to use application
Communication with machine
Communication with computer
Analysis method & point
Report generation
Publishing of report
Virtual communication with SM
Infocomm 24X7 Online support
Training Details
Data Accuracy & reliability on analysis
Real time display & feedback with
analysis
Production data retrieval up to 5 years
Fast, efficient and accurate analysis
Improvement in communication quality
Production batch quality control
Better planning & forecasting
Benefits from Application
Manpower cost reduction
Proactive approach to reduce rejections
Time Saving for analysis and data
collection
Better Inventory control & management
Shift Management
No files and big space required to store
data
Long term benefits (Low ROI)
Shift wise production management
Display data and production information for
review
Graphical display of analysis
Analysis output sharing through Email
Real time data analysis
Planning and forecasting based on analysis
Proactive steps for production process
improvement
Comparison between daily production trend
Production information available at a click
Production data analysis available at a
click
Immediate update of result to Senior
authority
Data analysis as per customized formats
Benchmarking of the production trend
SM INFOCOMM
P.O. Box 470004, 10B Battalion, Makroniya
Square, Sagar MP
Tel: +91-7582-230338;+91-9424519338,+91-9893009338;
+91-9833157276
Website: www.spowertechnologies.com
Email: [email protected]
Get in touch with us @..