PRODUCT RANGE As of: 02/2016 ALUMINIUM...As of: 02/2016 Available from: menzerna polishing compounds...

As o

f: 02

/201

6

Available from:

menzerna polishing compounds GmbH & Co. KGIndustriestraße 25 · 76470 ÖtigheimGermanyTelephone: +49 (0)7222 91 57 0Fax: +49 (0)7222 91 57 [email protected]

www.menzerna.com

Abou

t Men

zern

a M

enze

rna

deve

lops

and

pro

duce

s po

lishi

ng c

ompo

unds

and

em

ulsi

ons

for i

ndus

tria

l app

licat

ions

. With

our

con

sulti

ng s

ervi

ces,

we

assi

st in

dust

rial c

usto

mer

s w

ith th

e op

timis

atio

n of

pol

ishi

ng p

roce

sses

. We

cove

r all

aspe

cts

of in

dust

rial p

olis

hing

with

a w

ide

varie

ty o

f inn

ovat

ive

form

ulat

ions

and

com

plet

e po

lishi

ng

syst

ems.

Men

zern

a gi

ves

prem

ium

bra

nds

thei

r glo

ss. M

enze

rna

- Per

fect

ion

in P

olis

hing

. Mad

e in

Ger

man

y. S

ince

188

8.

RECO

MM

ENDA

TION

S FO

R PO

LISH

ING

ALUM

INIU

M•

Use

buffi

ng s

peed

s of

50-

60 m

/s•

Avoi

d pr

onou

nced

sur

face

hea

ting

>> o

ther

wis

e th

e al

umin

ium

latti

ce

st

ruct

ure

chan

ges

>> n

egat

ive

impa

ct o

n th

e re

sult

afte

r ano

disi

ng.

»

Use

Men

zern

a hi

gh-p

erfo

rman

ce p

olis

hing

com

poun

ds:

- Opt

imis

ed b

ond

-B

ettera

dhesiontoth

ebu

ffing

whe

el

- E

ffect

ive

heat

dis

sipa

tion

• Fo

r har

d al

loys

: use

mor

e gr

easy

com

poun

ds•

For s

oft a

lloys

: use

drie

r com

poun

ds•

Avoi

d ov

ersi

zed

part

icle

s in

pol

ishi

ng p

rodu

cts

>> p

olis

hing

def

ects

onl

y

vi

sibl

e af

ter a

nodi

sing

>>

high

scr

ap ra

tes

»

Use

indi

vidu

ally

dev

elop

ed M

enze

rna

Top-

Cut p

olis

hing

com

poun

ds

with

an

adju

sted

gra

in s

ize

• Sa

ndin

g m

ust n

ot b

e to

o co

arse

>>

mat

eria

l pre

serv

atio

n >>

shor

ter p

olis

hing

tim

es

MEN

ZERN

A FO

R GL

OSS:

+

Auto

mob

ile b

ody

trim

+

Furn

iture

com

pone

nts

+ Co

okw

are

+

Lam

ps

+ Do

or a

nd w

indo

w fr

ames

+

Pict

ure

fram

es

+ Do

or h

andl

es

+ Pl

ates

/pla

in s

heet

s

+ En

gine

erin

g pa

rts

+

Rim

s

Men

zern

a so

lid co

mpo

unds

are

sui

tabl

e fo

r man

ual w

ork-

st

atio

ns a

s w

ell a

s fu

lly a

utom

ated

pol

ishi

ng s

yste

ms.

In la

rge

and

smal

l ser

ies,

they

set

con

sist

ent s

urfa

ce q

ualit

y st

anda

rds

with

a w

ide

varie

ty o

f wor

k pi

ece

geom

etrie

s.

Men

zern

a em

ulsi

ons a

re d

evel

oped

for

indu

stria

l use

. In

cent

rally

sup

plie

d pr

oduc

tion

lines

of

bul

k co

nsum

ers,

liqu

id p

aste

s en

sure

max

imum

pr

oces

s se

curit

y, sp

eed

and

qual

ity.

QUAL

ITY

MAD

E IN

GERM

ANY

ALUMINIUM PRODUCT RANGE

NOT

ICE:

Alum

iniu

m d

ust i

s ha

zard

ous

to h

ealth

. An

effe

ctiv

e ex

trac

tion

syst

em is

ess

entia

l. Al

umin

ium

pol

ishi

ng w

aste

is s

usce

ptib

le to

spo

ntan

eous

com

bust

ion.

As of: 02/2016

Available from:

menzerna polishing com

pounds Gm

bH &

Co. KGIndustriestraße 25 · 76470 ÖtigheimGerm

anyTelephone: +49 (0)7222 91 57 0Fax: +49 (0)7222 91 57 10office@

menzerna.com

ww

w.m

enzerna.com

About Menzerna Menzerna develops and produces polishing compounds and emulsions for industrial applications. With our consulting services, we assist industrial customers with the optimisation of polishing processes. We cover all aspects of industrial polishing with a wide variety of innovative formulations and complete polishing systems. Menzerna gives premium brands their gloss. Menzerna - Perfection in Polishing. Made in Germany. Since 1888.

RECOMMENDATIONS FOR POLISHING ALUMINIUM• Use buffing speeds of 50-60 m/s• Avoid pronounced surface heating >> otherwise the aluminium lattice structure changes >> negative impact on the result after anodising. » Use Menzerna high-performance polishing compounds: - Optimised bond -Betteradhesiontothebuffingwheel - Effective heat dissipation • For hard alloys: use more greasy compounds• For soft alloys: use drier compounds• Avoid oversized particles in polishing products >> polishing defects only visible after anodising >> high scrap rates » Use individually developed Menzerna Top-Cut polishing compounds with an adjusted grain size• Sanding must not be too coarse >> material preservation >> shorter polishing times

MENZERNA FOR GLOSS: + Automobile body trim + Furniture components+ Cookware + Lamps + Door and window frames + Picture frames + Door handles + Plates/plain sheets + Engineering parts + Rims

Menzerna solid compounds are suitable for manual work- stations as well as fully automated polishing systems. In large and small series, they set consistent surface quality standards with a wide variety of work piece geometries.

Menzerna emulsions are developed for industrial use. In centrally supplied production lines of bulk consumers, liquid pastes ensure maximum process security, speed and quality.

QUALITYMADE INGERMANY

ALUMIN

IUM

PRODUCT RANGE

NOTICE:Aluminium dust is hazardous to health. An effective extraction system is essential. Aluminium polishing waste is susceptible to spontaneous combustion.

FINE THROWING MARKS

FINE THROWING MARKS

GRIT SIZE P280 GRIT SIZE P280

GRIT SIZE P400 GRIT SIZE P400

Container size (art. no.)

Container size (art. no.)

Polishing wheel:

Colour:

Grease content:

Suitable for:

Result:

Polishing wheel:

Colour:

Suitable for:

Result:

approx. 1.2 kg (01012.050.001)

Fibre, sisal, cotton

Dark grey

Greasy

Aluminium, brass/non- ferrous metals

Brushed, deburred and satin-finished surface.

approx. 1.1 kg (07001.050.001)

Sisal, cotton

Green

Greasy

Aluminium, brass/non-ferrous metals, stainless steel

Fast and thorough removal of defects/sanding marks.

approx. 1.3 kg (07163.050.001)

Cotton

White

Greasy


Consistent surface with no deep scratches.

approx. 1.2 kg (07009.050.001)

Cotton

Blue

Medium

Aluminium, brass/non-ferrous metals

Mirror finish surface.

480BLFis a finishing compound developed especially for aluminium surfaces, producing a high gloss and fine mirror finish.

P175 is a superfine, high-gloss compound that is versatile in application. It produces a surface free of lines with a premium deep mirror gloss.

approx. 1.2 kg (07984.050.001), approx. 560 g (07984.074.001)

Soft buffing wheel

Yellow

Dry

Aluminium, brass/non-fer-rous metals, stainless steel, coatings, plastic

Brilliant surface with a deep gloss.

EM 246GD is a reliable pre-polishing compound with high cutting performance and easy degreasing.

Hobbock, 30l (20879.220.001)Container, tapered bottom, 700l (20879.506.001)Container, IBC, 1000l (20879.515.001)

Sisal, cotton

Rose

Aluminium, stainless steel

Fast and thorough removal of defects/sanding marks.

HEAVY CUTEM 235 was developed especially for single- stage, robot-assisted aluminium polishing. Features outstanding heat dissipation. Very quickly creates a surface suitable for anodising, with minimum dust and dirt formation.

Cotton

White

Aluminium, coatings, plastic/ composites

Fast, thorough removal of defects, simultaneously producing a consis-tent surface with no deep scratches.

MEDIUM CUTPE F3151 is a proven, high-quality emulsion for fine buffing. Clean-up time is minimised thanks to an optimum proportion of solids and an optimised bond.


Cotton

Beige

Aluminium

Mirror finish surface.

FINISHPE 25D produces a mirror finish that is absolutely free of lines and meets the highest quality standards.

Soft buffing wheel

White


Brilliant surface with a deep gloss.

SUPER FINISH

FINALSURFACE

FINALSURFACE

RAW PART RAW PART

523BFF is a high-performance brush compound with a high grease content. It works very quickly with a high cutting rate. A consistently fine, matt surface is the result.

439T is a universal, fast-acting pre-polishing compound suitable for a broad range of applications. Quickly removes throwing marks, orange peel and sanding marks.

P14F is a fast-acting polishing compound with a good cut and broad field of application. Produces cut and high gloss in one step.

Brushed

Satin-finished

Suitable for anodising

Glossy

Brushed

Satin-finished


Glossy

Satin-finished

Glossy

High gloss

Satin-finished

Glossy

High gloss

Satin-finished

Glossy

Satin-finished

Glossy


High gloss


High gloss

523BFF

439T

439T

439T

439T

480BLF

480BLF

480BLF

P14F

P14F

439T

439T

P14F

P14F P175

P175

*The process recommendations provided here were prepared based on our best knowledge. They cover most common practical applications. Additional products are available for other applications. CONTACT: [email protected], www.menzerna.com

PE 25D

PE 25D

246GD

246GD

246GD

246GD

246GD

246GD

PE F3151

PE F3151

PE F3151

EM235

EM235

EM235

EM235

EMULSIONS

PROCESS RECOMMENDATIONS*

SURFACE BEFORE POLISHING

SURFACE BEFORE POLISHING



MENZERNA POLISHING COMPOUNDSSOLID COMPOUNDS

EMULSIONSSOLID COMPOUNDS

PRODUCT RANGE As of: 02/2016 ALUMINIUM...As of: 02/2016 Available from: menzerna polishing compounds...

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Transcript of PRODUCT RANGE As of: 02/2016 ALUMINIUM...As of: 02/2016 Available from: menzerna polishing compounds...