Product Overview - Waytek• Develop, market & manufacture advanced electrical ... the vehicle for...
Transcript of Product Overview - Waytek• Develop, market & manufacture advanced electrical ... the vehicle for...
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Product Overview
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Overview• About Infinitybox, LLC• What is Infinitywire?• Multiplexing Basics• Product Details• Building an Infinitywire System
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Infinitybox…
• Develop, market & manufacture advanced electrical power management systems to vehicle builders
• Modular power distribution system built on common modules, configured for vehicle through software
• Designed to serve a broad range of vehicles and electrical demands including harsh-duty and off-highway
• Comprehensive system for complete vehicle control• Headquartered near Chicago, Illinois
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• Commercial Vehicle• Body Builders/Upfitters• OEM’s
• Motorsports• Builders & teams• Road, rally, drag & Baja
• Aftermarket• Individual enthusiasts• Restoration / Custom car shops
Markets Served
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What is Infinitywire?
• A system of power distribution modules designed to provide complete electrical control for vehicle manufacturers
• Uses multiplexing to remotely locate modules in the vehicle for optimum design
• Programmable and configurable to suit the requirements of the end-customer
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What we control…• Electrical power management in vehicles
• Scales easily for custom applications• Gives more options to vehicle manufacturers
We replace this…
… with this.
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System Capabilities
• On and off control (12/24 VDC & 120 VAC)• Patterns, delays & timing• Lighting dimming, motor speed control• Motor / actuator control with current limiting• Touch screen interfaces• Wireless control• Wi-Fi & hand-held control • Diagnostics & Troubleshooting• Load shedding (12/24 VDC & 120 VAC)
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Integration Capabilities
• Distributed processing power gives broad abilities to integrate logic and other functions
• Integrate PLC functions• Replace timer, pattern and flasher modules• Integrate security, lock-out and alarm functions
• Gives builder the ability to eliminate external modules by integrating functions in to Infinitywire system
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Doesn’t Do…
• Engine Management / Transmission Control
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Multiplexing?
• Converting streams of inputs to a single stream of data to transmit over a distance
• Converting stream of data to outputs
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Traditional Wiring Harness
PDC
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Infinitywire: The System
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• Power distribution becomes local not central• Optimizes electrical system to reduce size, weight, complexity • Built in diagnostic tools reduce troubleshooting time• Capability to integrate external systems into single network• More functionality with lower total installed cost
Infinitywire: The System
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Technical Details- Overall
• Processor technology: CMOS - 16bit Digital Signal Processor CAN Protocols: Full CAN 2.0b - Proprietary Data Protocol
• Maximum Length of Can Bus Cable: 100 meters• In-vehicle programmable• Standard node application library• Enclosures and connectors sealed • Standard Delphi Packard connectors & terminals• All materials UL 94V0
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• Universal Input Module• Maximum Number of Input Nodes/MASTERCELL: 50 • Input Node Interface: Ground switched inputs• Analogue inputs: Two 0-5 volt inputs• Integrated diagnostic LCD screen• All inputs hardened against ESD• Maximum temperature: 85 C• Interface Protocols: J1939 & serial
Technical Details- MASTERCELL
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• Solid-state Output Module• Input voltage range to POWERCELL: 12 or 24 VDC Operation
• 12 and 24-volt POWERCELL can operate on same network• Maximum Number of Nodes/POWERCELL: 10 • Output Node Technology: MOSFET• Max Current Per Output: 25-amps• Max Current Per POWERCELL: 125-amps• Diagnostic indicators on all output nodes• Output Switch Type: High-Side• PWM Nodes/POWERCELL: 8• Maximum temperature: 125 C
Technical Details- POWERCELL
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• Smart Motor Controller Cell • (Windows, linear actuators, lock solenoids)
• Maximum Number of Nodes/POWERCELL: 5 Pairs• Output Node Technology: H-Bridge Relay (up to 25-amps)• Built-in diagnostic indicators on all output nodes• Maximum temperature: 85 C• Cell learns current profile for the outputs • Shuts off outputs if current exceeds set threshold
Technical Details- inMOTION™
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120 VAC inLINE• Flexible 120 VAC Load Center with Load Shedding• Ranked load shedding of up to 6 circuits• Load Center connects through 2-wire CAN connection• Maximum current level can be set based on power source
• Shore power, inverter or generator• Integrated panel with circuit breakers, current monitoring and
high-current amp relays• 120 VAC circuits can be individually switched by inputs to the
MASTERCELL• Switches, sensors, touch screens, radio
interfaces or J1939/RV-C
• Panels designed and built to meet all UL and NEC requirements
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• Integrated Input / Output Module• 8 Low-Side Switched MOSFET Outputs 5-amps Each• 8 H-Bridge Relay Pairs- 12-Amps Each• Can controlled from local inputs or from other devices on network• Dedicated output for Infrared Remote emulation• All sealed Delphi-Packard connectors• Maximum temperature: 85 C
Technical Details- Omni-Cell™
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• Wi-Fi / Ethernet Gateway into the Infinitywire System• Web-based touch screen control
• Control from any smart device with no custom apps
• External or internal Wi-Fi router options• Opens up ability for external connectivity into the vehicle for
remote diagnostics and troubleshooting
Technical Details- inTOUCH NET
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• Flexible Input & Output Expander• Compact packaging for any vehicle• Place additional inputs in the network where needed
• Augment an existing system with a MASTERCELL• Become the complete input device for a system without a MASTERCELL
• 5 low-side switched inputs• 5 low-side outputs for light indicators (0.5-amp per)• User configurable in the field • All inputs hardened against ESD per IEC61000-4-2
Technical Details- IOX Module™
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Wireless Control
• inLINK 433• 433 MHz receiver with 16-function key fobs• Frequency Hopping & Spread Spectrum
• inLINK 2400• 2.4 GHz transceiver with 1 mile range• Frequency Hopping & Spread Spectrum
• inTOUCH Mobile• 802.11 WiFi module • Control from iPhone, iPad & iPod Touch
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Types of Systems
• Primary Power Distribution• Infinitywire controlling all chassis & body functions
• Overlay Systems• Infinitywire controlling only body functions on vehicle
• Integrated Overlay Systems• Infinitywire controlling body functions on vehicle with
communication to chassis functions• Hard-wired inputs• J1939 communication
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Primary Power Distribution
• Controlling all chassis & body functions• Headlights, turn signals, ECU, starter, fans, lighting, etc.
• Most common on purpose-built chassis• Specialty cars, small OEMs, specialty equipment• Purpose built trucks, some RV’s, some busses
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Overlay System
• Controlling all body functions• No interaction between chassis and body functions• Lights, fans, locks, alarms, actuators, pumps, sirens
• Customer up-fits commercially built chassis• Freightliner, Navistar, Ford, Sprinter, etc.• Ambulances, Tool Trucks, Busses, RV’s, Utility Trucks, Limousines
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Overlay System w/Integration
• Controlling all body functions, linked to chassis• Hardwired inputs or J1939 CAN commands• Interlocks, cooling fans, fuel pumps, OBDII signals, High-Idle
• Customer up-fits commercially built chassis• Freightliner, Navistar, Ford, Sprinter, etc.• Ambulances, Tool Trucks, Busses, RV’s, Utility Trucks, Limousines
OEM BOX
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J1939 Capabilities
• Existing J1939 Gateway in MASTERCELL • POWERCELLs & inMOTION Cells can operate as
J1939 slave modules• Ability to connect to drive-train CAN networks• Ability to connect to J1939 input devices like
switches & touch screens
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Testing
• All hardware tested to GM 3172• Under-hood vehicle testing specification
• Temperature extremes• Thermal shock• Mechanical shock & vibration• Chemical exposure• Salt-spray / Salt-fog
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Building a System
• Infinitywire building blocks can be arranged to build the electrical system required by customer
• Level 1 System• Stand-alone POWERCELL and inMOTION cells• External switching through J1939
• Level 2 System• POWERCELL and inMOTION cells• Input control through IOX Expander, MASTERCELL or inTOUCH NET
• Level 3 System • Complex combination of all cells• Highly customized code• Custom hardware development (case by case with NRE)
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Level 1 System
• Simplest implementation• Can be most cost effective• J1939 POWERCELLs and inMOTION Cells• Third-party J1939 devices as inputs
• CAN-based Engine/Transmission/BCM Controllers• DSS Switches• HMI Switches / Touch Screens / I/O Modules• FW Murphy Screens• Eaton, Grayhill, Carling, etc.
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Pros• Lowest cost implementation• Configurable through input device
Cons• Limited to functionality of the input
device
Level 1 SystemPOWERCELL
inMOTION
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Level 2 System
• Most common implementation• Balance of cost-efficiency and functionality• Input module into POWERCELLs and inMOTION Cells
• IOX Module• MASTERCELL
• IOX expander can be sole input module or augment MASTERCELL inputs remotely
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Pros• Flexible cost implementation• Configurable custom code• Ability to integrate inLINK radios• inSIGHT Diagnostics
Cons• Added cost of MASTERCELL
Level 2 SystemIOX
Module
inTOUCH NET
MASTERCELLPOWERCELL
inMOTION
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Level 3 System
• Highest Level of Infinitywire Integration• Highly-engineered system and code• Combinations of all different modules to create
customized power distribution system
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Level 3 System Example• Corporate and luxury transit van• Infinitywire is interior power distribution system• Hardware
• MASTERCELL• POWERCELL• inMOTION Cell• 2 Omni Cells• inTOUCH NET• inVIRONMENT
• Complete vehicle control• Lighting• Shades, awning, entry step• Audio / Video equipment• Heating & Air Conditioning
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Summary• Completely integrated multiplexed input and output modules
• Significant reduction in vehicle harness size, weight and cost• No system integration required by the installer
• MASTERCELL input are flexible • Digital, analogue, radio, touch screens
• Capabilities for 12 VDC, 24 VDC and 120 VAC control• Intelligence to monitor voltage & current• Industry standard connectors
• Greater flexibility in harness suppliers• Enclosures and connectors sealed
• Greater flexibility for box mounting locations• Integrated Diagnostic Capabilities
• Reduced installation time and ease of troubleshooting in the field• Optional Integrated J1939 interface
• Ability to connect to existing drive train CAN system
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Product OverviewOverviewInfinitybox…Markets ServedWhat is Infinitywire?What we control…System CapabilitiesIntegration CapabilitiesDoesn’t Do…Multiplexing?Traditional Wiring HarnessInfinitywire: The SystemInfinitywire: The SystemTechnical Details- OverallTechnical Details- MASTERCELLTechnical Details- POWERCELLTechnical Details- inMOTION™120 VAC inLINETechnical Details- Omni-Cell™Technical Details- inTOUCH NETTechnical Details- IOX Module™Wireless ControlTypes of SystemsPrimary Power DistributionOverlay SystemOverlay System w/IntegrationJ1939 CapabilitiesTestingBuilding a SystemLevel 1 SystemLevel 1 SystemLevel 2 SystemLevel 2 SystemLevel 3 SystemLevel 3 System ExampleSummary