Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity...

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Product Overview Product Overview

Transcript of Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity...

Page 1: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Product Overview

Product Overview

Page 2: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Diaphragm Pumps – Basic Features

• Self-Priming

• Abrasives/Slurries

• High Viscosity Fluids

• No Electric Motor

• Run Dry Capability

• Variable Flow Rate

• Low Shear

• Low Initial Cost

• If it pours we can pump it!

Product Overview

Page 3: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

All-Flo – Basic Features

• All-Flo pumps use less air than competitive pumps

• All plastic air systems

• Only simple hand tools for service

• Molded metal insert for the air connection

• Stainless steel fasteners and solid stainless steel diaphragm rod

• Fewer parts and simple to service

• Standard lead time 3 days

• Made in the USA

Product Overview

Page 4: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 5: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 6: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 7: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 8: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 9: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 10: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 11: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Fluid Inlet

Fluid Discharge

How does an AOD pump work?

Product Overview

Page 12: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

PolypropylenePVDFNylonConductive NylonAluminumStainless Steel (316)Stainless Steel (Electropolished)

Materials of Construction

Product Overview

Page 13: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Thermoplastic Diaphragms and Elastomers

Geolast® - Nitrile based material that replaces traditional Nitrile, Urethane, and Neoprene diaphragms

Santoprene® - EPDM based material with excellent resistance to acids and bases

Product Overview

Page 14: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Thermoplastic Diaphragms and Elastomers

Pumps built with PTFE have a Santoprene® back-up diaphragm which maximizes cycle life.

Competitive pumps without the backup diaphragm have very low cycle life

Viton® is also available as an optional elastomer for many pump sizes

Product Overview

Page 15: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Air-Valve

Dissimilar plastic components used throughout the air system create lubricity - no additional lubrication is needed.

The pilot assembly exerts a constant stream of pressure on one end of the air valve spool, then shifts the pressure stream to the other end which prevents a stall or the dreaded ‘centered’ condition.

Cross-Section of Air Valve

Air Valve Spool

Product Overview

Page 16: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Air-Valve

Dissimilar plastic components used throughout the air system create lubricity - no additional lubrication is needed.

The pilot assembly exerts a constant stream of pressure on one end of the air valve spool, then shifts the pressure stream to the other end which prevents a stall or the dreaded ‘centered’ condition.

Cross-Section of Air Valve

Air Valve Spool

Product Overview

Page 17: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

All Plastic Air System

Resistance to attack from corrosive atmospheres or diaphragm rupture

Reduces overall weight of pump

Product Overview

Page 18: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Solids Handling Capability

Increase solids handling capability by Increase solids handling capability by 300% 300%

Increase suction lift by 25%Increase suction lift by 25%

Mount pump in any positionMount pump in any position

Available in Nitrile, EPDM, and FDA Available in Nitrile, EPDM, and FDA VitonViton®®

Shown withvalve in

openposition

MAX-PASS System

Product Overview

Page 19: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Solids Control (3/8“ 1/2“ 1“)

Control the pump via a PC, PLC, relay or switch

Control the pump from a separately supplied speed or batch controller with the solenoid controller pump

Using an air line on/off solenoid valve mounted in the air line on a standard pump

Product Overview

Page 20: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Drum Kits

Product Overview

Page 21: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Understanding the Pump Curve

Point 1 is the air inlet pressure

Point 2 is the required flow rate

Point 3 is the outlet pressure of fluid

(the right axis converts psig to feet (meters))

Air consumption is designated by the red lines

(the closest iteration to point 2 is approximately 6 SCFM)

Product Overview

Page 22: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Adjusting the Flow Rate

1. Use a pressure regulator to adjust the air pressure. 2. Use an air control valve (ball or needle valve) to adjust the

amount of air going into the pump.3. Using a ball or throttling valve on the liquid discharge side

of the pump.

Product Overview

Page 23: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Viscosity

1. Position pump as close to or below the level of the fluid

2. Use large suction lines - up to 3 times the size of the inlet

3. Start pump slowly using a valve on the air lineProduct Overview

Page 24: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Chemical Compatibility

1. Always select ‘A’ rated material to fluid combinations2. Note all temperature limitations for any given material,

these are referenced by the superscript 1 or 2 (or an exact temperature,

such as 150).3. After finding ‘A’ rated combinations, there may be more

than one possible pump model. Select the pump based on price, application (such as UV exposure) or conditions of usage.

Chemical Compaitbility (reference only) Polypropylene PVDF 316 SS Aluminum Geolast Santoprene PTFEAceteldehyde X X A B X B A

Acetamide A1 A1 A A A A A

Acetate Solvent B1 A1 A A X B AAcetic Acid 20% B A A B X A A

Acetic Acid 80% B A150 B B X A A

Acetic Acid, Glacial B A2 A B B A A

Acetic Anhydride B1 B1 A1 B X A AAcetone X X A A X A A

Product Overview

Page 25: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Temperature Ranges

Metal pumps: Up to 212oF (100oC)

Polypropylene: 32oF (0oC) to 150oF (65oC)

PVDF: 10oF (-12oC) to 200oF (93oC)

Geolast: 10oF (-12oC) to 180oF (82oC)

Santoprene: 10oF (-12oC) to 212oF (100oC)

PTFE: 40oF (4oC) to 212oF to (100OC)

Product Overview

Page 26: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Accessories

Isolation Dampeners / suppressors

Air flow control valves

Air filter/regulators with gauge

On/Off air solenoid valves

Companion flanges

Product Overview

Page 27: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Installation Guidance

1. Use a lube-free, clean, dry, compressed air supply

2. Mount pumps in an upright position

3. Never restrict fluid suction lines

4. Practice preventive maintenance and make sure that the fasteners are at the proper torque

Product Overview

Page 28: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Typical Applications

Coating

Ultrasonic Cleaning

Acid Recovery

Pressure Washers

Porcelain / Glaze

Ink / Adhesive Transfer

Paint Manufacturing

Fertilizer Application

Food Processing

Rust Inhibitor Application

Precious Metal Reclamation

Transfer Applications

Mining

Oil and Gas

Waste Water

Wind Energy

Marine Lubrication

Car Wash

Solvent Transfer

Plating

Industrial Laundry

Product Overview

Page 29: Product Overview. Diaphragm Pumps – Basic Features Self-Priming Abrasives/Slurries High Viscosity Fluids No Electric Motor Run Dry Capability Variable.

Technical Resources

www.all-flo.com

Pump Configurator

Technical Drawings

Accessories/Options

Literature

Product Overview