Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for...

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Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California, Berkeley

Transcript of Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for...

Page 1: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Product Manufacturing:Trade-offs, Challenges, and

Strategies

Rachel DzombakLaboratory for Manufacturing and Sustainability

University of California, Berkeley

Page 2: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Road Map

1. Motivation: Why manufacturing?

2. Issues Encountered3. Strategies 4. Manufacturing in

Education 5. Questions

Page 3: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,
Page 4: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Design for the 90%.

Page 5: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,
Page 6: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,
Page 7: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Design praxis often does not include manufacturing.

IDEO 2010

Page 8: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Design praxis often does not include manufacturing.

Page 9: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Design praxis often does not include manufacturing.

Page 10: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Design for manufacturing.

Page 11: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Manufacturing is critical for venture scaling.

TIME

REVE

NUE

(Pilot)

Idea

Prototype

DesignImplementationMaturity

TIME

REV

EN

UE

(Pilot)

Prototype

Launch

Reinvention

Obsolescence

Page 12: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Manufacturing Strategies

Page 13: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Local + Local Model

Page 14: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Hybrid Model

Berkeley Darfur Stove

Page 15: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Import Model

Page 16: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Manufacturing Issues Encountered

Page 17: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Economic Considerations

1. Overhead costs

2. Standardization vs Customization

3. Quality Control

Page 18: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Environmental Considerations

1. Embedded Waste

2. Environmental Impacts

3. End-of-Life

Page 19: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Technical Considerations

1. Materials

2. Available Resources

3. Replacement Parts

4. Maintenance

WE CARE Solar

Page 20: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Social Considerations

1. Local vs Global Supply Chain,

2. Employee Skillsets,

3. Worker Safety

Page 21: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,

Manufacturing + Education

Page 22: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,
Page 23: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,
Page 24: Product Manufacturing: Trade-offs, Challenges, and Strategies Rachel Dzombak Laboratory for Manufacturing and Sustainability University of California,