Product Inspection - Mettler Toledo · 2 METTLER TOLEDO Product Inspection Capabilities Brochure We...

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Metal DetectionX-ray InspectionCheckweighingVision InspectionConnectivity SolutionsService & Support

Breadth of Experience, Depth of CapabilityComplete Product Inspection Solutions

2 METTLER TOLEDO Product Inspection Capabilities Brochure

We understand that it's vital the product reaching the consumer is exactly what it should be – no more, no less, correct, complete and safe, inside and out.

Our systems provide product inspection solutions for the processing and packaging of wet, dry, fresh and frozen food in all sectors, and help your business comply with industry legislation and codes of practice including IFS, BRC, SQF and FSSC 22000 standards.

Our range of product inspection solutions includes sophisticated metal contaminant detectors, cutting-edge x-ray technology, highly accurate dynamic checkweighers and state-of-the-art machine vision systems.

Each solution we offer has come about as a result of many years experience gained working in close partnership with our customers in a wide variety of industries and markets, throughout the globe.

We have an in-depth understanding of the challenges faced by manufacturers, and over the years have responded to the diverse requirements of our customers by developing a product portfolio that is second-to-none.

Every one of our products has been designed to help uphold quality standards and preserve product and brand integrity.

Our solutions benefit your business, protect your reputation and help you maintain your competitive advantage.

The Food and Beverage Industries

Product inspection solutions from METTLER TOLEDO safeguard the quality and integrity of your products, inside and out. As part of a truly global business we draw on a wealth of industry experience gained by working in genuine partnership with our worldwide customers. We are dedicated to serving the needs of our customers today and into the future.

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3METTLER TOLEDO Product Inspection Capabilities Brochure

Despite the broad range of challenges facing manufacturers, our systems can be tailored to find the right solution.

Our advanced inspection systems can be optimised for a wide variety of applications and products – providing total confidence in the inspection, weighing and sorting of bulk liquids, powders or granules through to small and medium-sized packaged consumer goods.

The Cosmetic and Chemical Industries

Components, Textiles and Ancillary Products

From in-process to end-of-line applications, we can help you achieve the highest product quality and integrity, with the efficient and safe removal of contaminated, under- or overweight, incomplete or damaged products.

Our offering is further enhanced by innovative serialisation capabilities which are the cornerstone for all Track & Trace and anti-counterfeit programmes.

The Pharmaceutical Industry

The hardest task for any manufacturer is ensuring that their products reach end-users in a safe, usable condition, and in the weight, shape and quantity they are expected to be.

Whether inspecting for metal contamination in the textile industry, or determining piece count by weight for manufacturers of plastic, metal or electrical components or products, our solutions can be utilised in a wide range of applications.


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Whatever your product inspection needs, we provide either stand-alone or fully integrated bespoke systems to address the challenges you face.

Market Leading Global BrandsThe brands of METTLER TOLEDO Product Inspection – Safeline, Garvens, CI-Vision and PCE – combine to give you the most comprehensive range of product inspection equipment available, all supported by a truly global service network.

Fully Integrated SolutionsTailored to Suit Your Needs

Metal DetectionFor many years Safeline has been a worldwide market-leading brand in industrial metal detection. Since joining the METTLER TOLEDO group in 1996, the company has invested heavily in research and development to maintain Safeline solutions at the forefront of metal detection technology.

X-ray InspectionSafeline X-ray Inspection joined the METTLER TOLEDO group in 2002 and has rapidly grown its range of innovative x-ray inspection solutions using cutting-edge technology. These x-ray systems provide the means to detect the broadest possible ranges of both contaminants and product defects.

CheckweighingPart of the METTLER TOLEDO group since 1986, Garvens is one of the world's leading manufacturers of dynamic weighing solutions. Garvens checkweighing systems help to ensure 100% quality control and provide total peace of mind – with a vast range of options for optimising filling processes to drastically reduce costs.


Vision InspectionCI-Vision added machine vision capabilities to the METTLER TOLEDO Product Inspection division in 2010. Vision inspection solutions are easily integrated into existing production lines, examining containers, closures, labels and coding, to help manufacturers to achieve highest levels of accuracy, safety and compliance, every time.

Pharma Vision InspectionPCE specialises in inline vision inspection solutions for the pharmaceutical industry, completing the METTLER TOLEDO Product Inspection division since 2011. Using the latest technologies, PCE provides a complete solution for manufacturers' Track & Trace, Serialization, Aggregation and Vision Inspection requirements.

Global Service & SupportOur services have been tailored to give you confidence and peace of mind, and also to help you attain and sustain the highest levels of productivity. We take a proactive approach to customer service and support, defining our total service capability by four categories: Uptime, Performance, Compliance and Expertise.


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Rest assured that you have the best systems in place to detect and reject metal-contaminated product, with metal detectors from Safeline.

Future-proof Systems for Maximised EfficiencyWell-designed inspection equipment can provide manufacturers with the benefits of improved productivity and increased business competitiveness, and can help to reduce overall manufacturing costs to aid profitability.

• Maximised sensitivity to all metal types• Intuitive user-friendly interfaces for maximised uptime• Built in Condition Monitoring and validation routines• Support compliance with legislative, regulatory and industry standards• Flexible data collection and connectivity options• Optional IP69K sealing for harsh working environments

Advanced Metal Detection SolutionsProviding Total Protection

Conveyorised Inspection ApplicationsSuitable for installation either in-process or at the end of the packing line, these advanced systems provide effective product handling, consistent detection and fully automated rejection of metal-contaminated product.

Inspection of Liquids & PastesInspection of liquids, slurries and pastes in the process pipeline with a wide range of integrated valves to reject contaminated product. Water-heated pipes are also available for high viscosity or molten products.

Bulk Gravity Fall and Vertical Packaging SolutionsIn-flight inspection of free-falling powdered and granular products in bulk and Vertical Form-Fill-Seal (VFFS) processes and applications. Systems include fully integrated high-speed diverters to remove contaminated product from the production process.

Pharmaceutical Metal DetectorsThe effective inspection of tablets, capsules, fine powders and granules helps pharmaceutical manufacturers comply with the most stringent industry regulations.


X-ray inspection systems are used to inspect a wide variety of products in the food, pharmaceutical and related industries, ensuring product safety and product quality.

Product Quality & SafetyMade Easy with X-ray Inspection

Pumped and Bulk ProductsX-ray systems can be used to inspect pumped products, typically slurries, semi-solids and fluids, as well as bulk products. When placed early in the process, x-ray systems can inspect incoming goods or raw materials before they are added as an ingredient to a finished product, minimising waste and saving costs.

Retail PackagingX-ray systems are able to inspect a wide variety of products and retail packaging. They are able to detect glass, stone, metal and other high-density contaminants, even in foil or metallised film packaging. Their outstanding sensitivity of detection helps manufacturers avoid product recalls and customer complaints.

Tall Rigid ContainersX-ray inspection of tall rigid containers is primarily used for packaged products that are taller than they are wide e.g. composite cans, tetra packs, bottles, jars and cans. Safeline offers a range of horizontal beam and combination beam x-ray inspection systems which can be customised to suit a variety of applications.

Hygienic DesignAll Safeline x-ray systems offer a hygienic design with IP65 sealing as standard and IP69K as an option for harsh wash-down environments, providing optimum protection against pathogenic micro-organism growth.

A Powerful Quality Control ToolX-ray inspection systems detect a wide range of contaminants, such as glass, metal and stone, ensuring your products are safe and of the best possible quality, protecting your customers and your brand. In addition to foreign body detection, x-ray systems can perform a wide range of in-line quality checks, including:

• Mass measurement and fill-level monitoring• Component counts• Checking for products missing, broken or trapped in packaging seal• Checking for damaged packaging


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Garvens' standard and highly customised product inspection solutions are built to suit your specific application, environment, and regulatory and industry requirements.

If You Can Produce It, We Can Weigh ItGarvens' comprehensive range of dynamic weighing solutions helps to deliver productivity and profitability for manufacturers in the food and beverage, chemical, pharmaceutical and other non-food industries.

• Innovative solutions with high accuracy and reliability• Simple "policeman" function for end of line monitoring• Automated fill-control / product monitoring feedback and adjustment• Advanced statistics package with automatic TU-1 percentage control• Waterproof sealing up to IP69K standard• Optional automatic servo-feedback, remote control operation and

network connectivity

Weighing ExcellenceMaximum Accuracy At All Times

CheckweighersOur checkweighers are designed to handle all types of products and packages, ranging from bags, pouches and cans, right up to trays and cartons. They are suitable for even the most demanding production environments, their innovative modular design making them easy to clean and maintain, minimising downtime.

High Loads and Product HandlingGarvens high load checkweighers, case weighers and cargo systems are specifically designed for dynamic weighing of large packages on a production line, end-of-line completeness checking of multipacks and the weight capture and volume measurement of parcels and pallets in logistic operations.

Chain CheckweighersDynamic weighing at throughput speeds up to 800 ppm, even in harsh production environments – that's the job for the Garvens chain checkweigher. Reliable, hygienic and safe, even tall products are conveyed safely and quickly on chains. ATEX versions for explosive atmospheres are available, with different system configurations.

Total Process ControlState-of-the-art technology combines intuitive operator interface with industry standard electronics and variable speeds. Choose the right tools and improve your connectivity as a basis for production documentation and traceability.


Pharmaceutical CheckweighersScalable serialisation solutions for Track & Trace applications are available as independent labelling and verification systems and also in the form of a combined solution with a checkweigher – the perfect combination of all processes in one compact system.

X-ray Inspection and CheckweighingTrue weight measurement meets the world's best sensitivity x-ray inspection, to offer highly accurate weighing results combined with simultaneous detection of foreign bodies. The X-ray CombiWeigher is a compact and cost effective solution, helping you to protect not only consumers but also the good reputation of your brand.

Combined Inspection SolutionsFor Total Quality Control

Metal Detection and Checkweighing Double quality control through weighing and metal detection in one process, enabling manufacturers to adhere to food industry quality standards. Our CombiChecker systems have been primarily designed for food applications where a high level of brand protection is required and where floor space is at a premium.

Where production line space is at a premium and routine processes such as product changeovers need simplifying, combination inspection solutions are the key to success.

Maximum FlexibilityThe modular construction enables all combination systems to be configured to your specific production line and application requirements, creating truly customised solutions using standard components. Hygienic design of systems is in line with strict industry standards and regulations.

When Two is Better Than OneWorking in partnership with customers worldwide and other industry leaders including Safeline, Garvens has added to their range of custom solutions with compact, space-saving and pre-engineered "combination systems", for maximum production line efficiency.

• Numerous options to tailor combination systems for an optimum match with product and application requirements

• Separate rejecting devices for each inspection process, for example overweight and metal-contaminated products

• Compact designs enable deployment where factory floor space is at a premium and allow for simple production line integration


Clearer Vision for Total Peace of MindCI-Vision has developed a committed approach to successfullyimplementing vision inspection technology into manufacturers'lines around the globe. We specialise in the inspection ofpackaging for food, beverage, pharmaceutical, personal careand household chemical products.

• Reliable detection and rejection of improperly packaged products• Accommodates a wide range of product types, materials and sizes• Quick changeover process allows for reduced line downtime• CIVCore® Control software provides an easy-to-use interface• Optional IP65 environmental protection available

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Full Bottle Inspection (FBI)The FBI is a high-speed filledbottle inspection system, capableof detecting and rejecting defectiveproducts before they reachconsumers. Common inspectionsinclud fill level, cap skew andtamper band verification.

V6300A compact, fully modularinspection system capable ofgrowing with manufacturers' needs.The Rapid Fit™ frame fi ts aroundproduction lines for fast installationand easy setup.

MosaicThe Mosaic offers robust andreliable performance for a widerange of packaging identificationinspections on unoriented roundproducts such as bottles, jars, cansand tubes.

CI-Vision inspection systems ensure product packagingconsistently meets the quality standards and specifications of manufacturers, yielding perfect product presentation, everytime.

CLSThe CLS Series offers completeinspection of essential prints, labels,and seals of packaged foods;ensuring compliance with foodsafety regulations.


Track & Trace ExpertiseThe Global Solution to a Global Task

Advanced Bundle StationA compact station for tracing bundles (aggregation) within a Track & Trace system. A high resolution camera reads the 2D codes of all folded boxes in a complete bundle – even through the foil. Codes are verified, and the allocation of the folded box to the bundle is recorded and registered. The bundle is then marked with a unique serial number.

Shipping Case StationCompact design allows for installation on a case packer for automatic marking & verifying or as a stand-alone unit for hand packaging. All visible datamatrix codes of folding boxes or bundle labels within the shipping case are read with a single image. A label is generated based on the identified information and applied, inline of the case packer if required.

Manual Aggregation StationThe Track & Trace portfolio is completed by the Manual Aggregation Station (MAS). It is designed for manual aggregation and rework of boxes up to bundles, cartons and pallets.. The MAS is available as a stand-alone configurable system in order to offer an optimum solution for the individual rework or aggregation requirements of a packaging line.

PCE provides high performance Track & Trace solutions for pharmaceutical packaging – to protect products, brands, reputations and patients, wherever they are in the world.

A Complete Track & Trace SolutionOur modular, turnkey solution scrutinise every bottle and carton, every case and every palette, marking and verifying each unit for full traceability of manufacturing processes. Whatever the product, and wherever the destination, valuable pharmaceutical consignments are assured to be fully traceable and in compliance with industry regulations.

Using the latest technologies, we provide a complete solution for Track & Trace, Serialization, Aggregation or Vision Inspection requirements – all controlled by our innovative Pilot Software Suite, comprising the Pilot Line Manager and integration into the ERP with the Pilot Site Manager.

Datamatrix StationAn all-in-one solution for marking and verifying boxes and rectangular bottles, including software for managing and operating the installed devices and a SQL connection for data management. A small footprint enables easy integration of this independent, mobile unit into existing production lines.


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For Optimum Data Availability

The Importance of ConnectivityConnectivity solutions from METTLER TOLEDO enable our product inspection systems to be fully integrated with your data collection devices and factory management systems.

The benefits of integrating product inspection equipment with installed factory management systems are clear. They include:

• Remote Management• Remote Monitoring• Data Collection and Recording• Remote Servicing and Back-up

Connectivity MediaOptions for connectivity come in various levels of sophistication, depending on the amount and type of data required, the systems already in place for data collection from other production line devices, and the overall network in place within the manufacturing organisation.

From simple "one-to-one" systems where a single device provides information to a single computer, through to multiple product inspection devices communicating across a network with multiple computers and other data collection equipment, our solutions can be configured to your needs.

Connectivity TechnologiesProduction data can be accessed using a number of different technologies:

• Web Server*, the simplest form of connectivity

• Dynamic Data Exchange* (DDE) technology for popular Microsoft® Windows-based applications

• Manufacturer's communications protocol with front-end software solution

• OPC DA, compatible with SCADA, ERP and MES systems

* Web Server and DDE connectivity options are not applicable to Garvens checkweighing systems.

Fieldbus IntegrationThe Garvens checkweigher Fieldbus Integration Module (FIM) facilitates communication between an X Series checkweigher and a Fieldbus network. Fieldbus enables online diagnostics to individual devices, aiding traceability of faults and speeding up maintenance. It provides a simpler system and that means better overall reliability and lower long-term cost.

FreeWeigh.Net®

FreeWeigh.Net® is a powerful Windows-based software package for production monitoring and documentation, for prepackaged products and fill processes. It is compliant with the legal regulations of various countries, including uniformity tests for pharmacopoeia.

Providing the right information to the right people, in the right format and at the right time, is an important factor in achieving efficient and effective manufacturing processes.

METTLER TOLEDO product inspection systems can be integrated using a number of connectivity technologies to ensure the data you need is never far from hand.


To find out more information, and download the ProdX brochure, visit

www.mt.com/prodx

In today's "do more with less" production environment, managers and supervisors benefit from having results and performance data delivered to them in real-time.

ProdX, the centralised data management software from METTLER TOLEDO, provides integrated monitoring of Safeline metal detectors and x-ray inspection systems and Garvens checkweighers in multiple locations.

ProdX checks for nonconformance or legislative variation in different geographical markets, providing the documented evidence required for due diligence, at a process, device, product, component or operator level.

ProductivityIntegration of product inspection devices provides visibility of production line health, enabling a proactive approach to ensuring uptime is maintained and productivity is maximised.

Product QualityWith data provided quickly and efficiently, and multiple sites accessible from one location, quality managers are assured of having their Critical Control Points under their complete control.

SecurityBeing able to automate multiple product set-ups via secure access reduces human error, and improves security and accountability on the production line.

ClarityClear, coherent production data is accessible and easily recorded, helping to meet due diligence requirements and ensuring that products, brands and consumers are protected.

ProdX

ProdX Optimises The Four Dimensions Of Integrated Product Inspection MonitoringThe availability of production data made possible by ProdX focuses within four key areas, helping manufacturers to make improvements to maximise the efficiency, accuracy and cost-effectiveness of their production lines.


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We take a proactive approach to customer service and support, tailoring our services to give you not only confidence and peace of mind, but also to help you attain and sustain the highest levels of productivity.

A Positive ApproachTo Continuous Productivity Improvement

Dealing with day-to-day operational needs means optimising every minute of uptime, guarding against parts failure, equipment breakdown and 'wear and tear'. We know what it takes to give you the maximum benefit from your investment, giving you the support you need, when and where you need it.

Uptime Services• Service Line & Support • Repairs by local METTLER

TOLEDO Service engineers• Genuine Spare Parts

Uptime

Our total service capability can be defined by four categories: Uptime, Performance, Compliance and Expertise.

• Consistent service for metal detection, x-ray, checkweighing and vision inspection

• Comprehensive field-based technical support and training• Full product repair and spare parts service• IPac and EQPac equipment performance verification audits• Technical help desk

We fully appreciate the importance of meeting the compliance demands of legislation, regulations and industry standards, and the need to maximise efficiency and profitability for your business.

We can help in achieving these goals – firstly by providing the most advanced inspection solutions available, and then by providing support for these systems throughout their lifetime.

IPac Documentation


www.mt.com/pi-service

Moving further up the service experience, we focus on performance and continuous productivity improvement. We work collaboratively to minimise unplanned downtime, and achieve the best possible performance levels from day one, throughout the life of your equipment.

Performance Services• Installation & Set-up• Preventative Maintenance• Upgrades to new state-of-the-art

technology

Total compliance is a prerequisite, all over the world. As doors open to new markets you have to be fully compliant in order not to miss any opportunities. Obviously, compliance varies from region to region, but in these terms, METTLER TOLEDO Service supports you along the compliance journey.

Compliance Services• Performance Verification &

Calibration tests • Documentation & Certificates• Test Samples & Weights

Your expertise contributes to uptime, performance and compliance. Well-trained and competent operators ensure the continued effective performance of your equipment. We provide a comprehensive range of training programmes to suit your operational skills requirements.

Expertise Services• User Training for operators• Maintenance Training• Quality Training• Documents & Downloads

ExpertiseCompliancePerformance

For more informationwww.mt.com/pi

Australia Mettler-Toledo Ltd. Port Melbourne, Victoria 3207 Tel. + 61 1300 659 761, E-mail: [email protected]

Austria Mettler-Toledo GmbH. 1230 Wien Tel. + 43 160 419 80, E-mail: [email protected]

Belgium Mettler-Toledo S.A. 1932 Zaventem Tel. + 32 2 334 02 20, E-mail: [email protected]

China Mettler-Toledo (Shanghai) Ltd. Shanghai 200233 Tel. + 8621-64850435, E-mail: [email protected]

Croatia Mettler-Toledo d.o.o. Mandlova 3, HR-10000 Zagreb Tel. + 385 1 2958 130, E-mail: [email protected]

Czech Republic Mettler-Toledo, spol, s.r.o. 100 00 Praha 10 Tel. + 420 272 123 166, E-mail: [email protected]

Denmark Mettler-Toledo A/S. 2600 Glostrup Tel. + 45 43 27 08 00, E-mail: [email protected]

France Mettler-Toledo Sas, Division Product Inspection 78 222 Viroflay Tel. + 33 1 30 97 17 17, E-mail: [email protected]

Germany Mettler-Toledo Product Inspection Germany, 31180 Giesen Tel. + 49 5121 933 222, E-mail: [email protected]

Hungary Mettler-Toledo Kft. 1139 Budapest Tel. + 361 288 4040, E-mail: [email protected]

India Mettler-Toledo India Pvt Ltd, Mumbai – 400 072 Tel. + 91 22 2803 1111, E-mail: [email protected]

Italy Mettler-Toledo S.p.A. 20026 Novate Milanese Tel. + 39 02 33 33 21, E-mail: [email protected]

Korea Mettler-Toledo (Korea) Ltd. Seoul 137-130 Tel. + 82 2 3498 3500, E-mail: [email protected]

Malaysia Mettler-Toledo (M) Sdn. Bhd. 40150 Selangor Tel. + 60 378 445 888, E-mail: [email protected]

Mexico Mettler-Toledo S. A. de C. V., México D. F. 11570 Tel. + 52 55 1946 0900, E-mail: [email protected]

Netherlands Mettler-Toledo Product Inspection B.V. 5215 ML 's-Hertogenbosch Tel. + 31 (0)73 548 11 88, E-mail: [email protected]

Norway Mettler-Toledo AS, 0581 Oslo Tel. + 47 22 30 44 90, E-mail: [email protected]

Poland Mettler-Toledo, Sp. z o.o., 02-822 Warszawa Tel. + 48 22 545 06 80, E-mail: [email protected]

Russia Mettler-Toledo Vostok, 101000 Moscow Tel. + 7 495 651 98 86, E-mail: [email protected]

Singapore Mettler-Toledo (S) Pte Ltd, Singapore, 139959 Tel. + 65 6890 0028, E-mail: [email protected]

Slovakia Mettler-Toledo s.r.o, 83103 Bratislava Tel. + 421 2 4444 1220-2, E-mail: [email protected]

Slovenia Mettler-Toledo, d.o.o, 1261 Ljubljana Dobrunje Tel. + 386 1 547 49 03, E-mail: [email protected]

Spain Mettler-Toledo S.A.E, 08908 Barcelona Tel. + 34 93 223 7666, E-mail: [email protected]

Sweden Mettler-Toledo AB, 12008 Stockholm Tel. + 46 (0)8-702 50 00, E-mail: [email protected]

Switzerland Mettler-Toledo (Schweiz) GmbH, 8606 Greifensee Tel. + 41 44 944 45 45, E-mail: [email protected]

Taiwan Mettler-Toledo Pac Rim AG, Taipei, 114 Tel. + 886 2 2657 8898, E-mail: [email protected]

Thailand Mettler-Toledo (Thailand) Ltd. Bangkok 10320 Tel. + 66 2 723 0300, E-mail: [email protected]

Ukraine Mettler-Toledo Ukraine, 03151, Kiev Tel. + 380 44 4617 802, E-mail: [email protected]

United Kingdom Mettler-Toledo Ltd, Leicester, LE4 1AW Tel. + 44 (0) 870 066 3150, E-mail: [email protected]

United States Mettler-Toledo Hi-Speed Inc., Ithaca, NY 14850 Tel. + 1 800 836 0836, E-mail: [email protected] Mettler-Toledo Safeline, Tampa, 33634 Tel. + 1 813 889 9500, E-mail: [email protected]

Vietnam Mettler-Toledo (Thailand) Ltd, Ho Chi Minh City Tel. + 84 8 526 5575, E-mail: [email protected]

For all other countries Mettler-Toledo Safeline Ltd. Manchester, M50 2XD, UK Tel. + 44 (0) 161 848 8636, E-mail: [email protected] Mettler-Toledo Safeline X-ray Ltd. Royston, SG8 5HN, UK Tel. + 44 (0) 1763 25 7900, E-mail: [email protected] Mettler-Toledo Garvens GmbH, 31180 Giesen, Germany Tel. + 49 (0) 5121 933-0, E-mail: [email protected] Mettler-Toledo CI-Vision, Aurora, IL 60502, USA Tel. + 1 603 446 7700, E-mail: [email protected] Pharmacontrol Electronic GmbH, 64673 Zwingenberg, Germany Tel. + 49 (0) 6251-85 45-0, E-mail: [email protected]

Subject to technical changes © 06/2013 Mettler-Toledo Product Inspection MTPI-BRO-PIC-EN-0412 Printed in the UK

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