Product Data 419 Model Specifications 423 Fastener Selection … · 2020-03-22 · KS600/900/1000...

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Product Data 419

Model Specifications 423

Fastener Selection 433

Construction Details 435

• Micro-Rib/Euro-Box Profiles 435• Flat Profile 436• Mini-Micro/Convex Profiles 437• Wave Profile 438• Horizontal Panel Joint 439• Fastener Locations 439• Typical Layout for

Horizontal Fixed Panels 440• Eaves 442• Verge 447• Lean-to-Roof 450• Drip 451• Corner 452• Abutments to Brickwork 455• Modified Panel Cover Width 456• Vertical Joint Options 457• Sealing of Panel Joints

to Vertical Features 461• Expansion Joint 462• Panel Soffit 463• Cover Strip for Site Cut Panels 465• Curtain Wall 466• Integral Windows 468• Porthole Windows 472• Windows 474• Personnel Doors 476• Up and Over Doors 478• Fixed Wall Louvre 480• Wall Extractor 481• Panel Bearer 482• Pre-Formed Units 483

Horizontally Laid InsulatedWall & Facade Systems

Architectural

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For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info

http://www.barbourproductsearch.info/kingspan-insulated-panels-comp107529.html

Wall and facade systems provide distinctive architectural statements through the use of horizontal or vertical geometry

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KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade SystemsArchitectural

ApplicationKS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall and Facadesystems are secret fixed and can be laid horizontally or vertically.Suitable for all building applications except where there are lowtemperature internal conditions.

Product Reference Application Description

KS600/900/1000 Standard architectural wall panel.MR/EB/FL-S/MM/CX/WV

KS600/900/1000 Architectural wall panel with FactoryMR/EB/FL-S-/MM/CX/WV-FM Mutual (FM) approval for wall

applications.

KS600/900/1000 Architectural wall panel with Loss MR/EB/FL-SMM/CX/WV-LPCB Prevention Certification Board (LPCB)

approval for wall applications.

Product Tolerance

Length -5mm +5mm

Width -2mm +2mm

Thickness -2mm +2mm

End Squareness -3mm +3mm

Flatness (per metre) -2mm +2mm

Available LengthsStandard lengths 1.8 to 12 metres. Panels less than 1.8m longcan be supplied and are subject to an extra charge. These panelscannot be end lapped.

*This panel thickness complies with Part L2 (England & Wales)**This panel thickness complies with Part J (Scotland)† Aluminium faced panels are not LPCB and FM certified.• These weights are based on 1000mm cover width.

Core Thickness (mm) 45 60 70* 80** 100

Weight kg/m2 0.63/0.4 steel • 11.5 12.1 12.5 12.9 13.7

Weight kg/m2 0.7/0.5 alum. •† 5.4 6.0 6.4 6.8 7.6

Dimensions & Weight

MR - Micro-Rib Panel

EB - Euro-Box Panel

FL-S/FL-FL - Stucco & Flat Panel

MM - Mini-Micro Panel

CX - Convex Panel

WV - Wave Panel600/900/1000mm cover width

600/900/1000mm cover width





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Ref. No. 260a/03 to LPS 1181

Insurer Approved System


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Materials - SteelSubstrate• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminium

alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214 : 1995,Grade Fe E220G with a Z275 zinc coating.

• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN 10147: 1992. Grade Fe E220G with a Z275 zinc coating.

• Standard external sheet thickness 0.63mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.

Coatings - External Weather Sheet• HPS200 Plastisol: 200 micron thick high performance coating

applied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.

• PVDF: 27 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as120°C.

• Celestia: 120 micron thick Plastisol coating. 16 metalliccolours.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Coatings - Internal Liner Sheet• Lining Enamel: 15 micron thick coating developed for use for

the internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.

• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosiveenvironment.

• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Materials - AluminiumSubstrate• Aluminium substrate, grades 3003/4/5 series.• Standard external sheet thickness 0.63mm, standard internal

sheet thickness 0.5mm.

Coatings - External Weather Sheet• PVDF: 25 micron thick stoved fluorocarbon coating which has

excellent colour stability even at temperatures as high as 120˚C.• ARS Abrasion Resistant: 28 micron thick polyester or

polyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.

Coatings - Internal Liner Sheet• Standard internal facing is white polyester coated, plain or

stucco embossed.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB and FM insurer approved certified product range, please contact Kingspan TechnicalDesign Bureau.

SealsFactory Applied Side Joint SealAll side joints have a factory applied seal fitted into the groove toautomatically seal the joint between panels.


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Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKingspan wall panels are stacked horizontally (with weather sheetupward). Removable hot melt adhesive is laid between each panel.The top, bottom, sides and ends are protected with polystyreneand timber packing and the entire pack is wrapped in polythene.The number of panels in each pack depends on panel thickness,as shown in the table. Typical pack height is 1100mm.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from the KingspanTechnical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations.KS600/900/1000 MR/EB/FL-S/MM/CX/WV are available with LPCBcertification and KS900/1000 MR/EB/FL-S insurer approved

panels are available with FM certification, with steelfacings. Firewall specifications to provide fire resistance ratings toBS 476: Part 22: 1987 are available on request from KingspanTechnical Design Bureau or visit our web site atwww.kingspanpanels.com

AcousticsKS600/900/1000 MR/EB/FL-S/MM/CX/WV panels comply withBuilding Regulations Part E for non-domestic buildings.For residential, domestic, education and healthcare buildingapplications, BB93 and HTM 2045 solutions, consultKingspan Technical Design Bureau.

All KS600/900/1000 MR/EB/FL-S/MM/CX/WV panels have a singlefigure weighted sound reduction Rw = 25dB.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building Standard Part D: Structural Fire Precautions (Scotland)

vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)

vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)

PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2K

45 0.44

60 0.33

70 0.35*

80 0.30*

100 0.23*

U -Thermal transmittance W/m2K* U-Value calculated in accordance with the method required by the Building

Regulations Part L2 (England & Wales) and Building Standards Part J(Scotland) (0.35 U Value not suitable for Scotland)

Panel Core Thickness 45 60 70 80 100

No. panel/pack (max.) 18 14 12 11 10

Sound Reduction Index (SRI) Tested

Frequency Hz 125 250 500 1k 2k 4k

SRI dB 20.1 21.1 24.6 24.9 29.6 38.0


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SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres

(mm) 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0

SINGLE SPAN 45 Pressure 2.32 1.96 1.66 1.42 1.22 1.05 0.92 0.80 0.70 0.62 0.55

Suction 2.32 1.96 1.66 1.42 1.22 1.05 0.92 0.80 0.70 0.62 0.55

Outer Sheet 60 Pressure 3.20 2.91 2.51 2.17 1.88 1.64 1.43 1.27 1.12 0.99 0.89

0.63mm steel Suction 3.11 2.57 2.16 1.84 1.59 1.38 1.22 1.08 0.96 0.86 0.78

Inner Sheet 70 Pressure 3.73 3.39 3.10 2.69 2.35 2.06 1.82 1.61 1.43 1.27 1.14

0.4mm steel Suction 3.36 2.78 2.33 2.00 1.71 1.49 1.31 1.16 1.04 0.93 0.84

80 Pressure 4.27 3.88 3.56 3.24 2.84 2.50 2.22 1.97 1.75 1.57 1.41

Suction 3.46 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86

L 100 Pressure 5.44 4.99 4.61 4.35 3.86 3.39 3.04 2.73 2.45 2.22 2.00

Suction 3.57 2.94 2.47 2.13 1.84 1.58 1.39 1.23 1.10 0.99 0.89

DOUBLE SPAN 45 Pressure 1.90 1.71 1.57 1.44 1.33 1.24 1.16 1.10 1.03 0.96 0.87

Suction 1.76 1.60 1.46 1.35 1.25 1.14 1.00 0.89 0.79 0.71 0.64

Outer Sheet 60 Pressure 2.59 2.34 2.13 1.95 1.81 1.68 1.57 1.48 1.39 1.32 1.25

0.63mm steel Suction 2.42 2.19 2.00 1.84 1.59 1.38 1.22 1.08 0.96 0.86 0.78

Inner Sheet 70 Pressure 3.06 2.76 2.51 2.30 2.13 1.96 1.85 1.74 1.64 1.45 1.29

0.4mm steel Suction 2.88 2.60 2.33 1.99 1.71 1.49 1.31 1.16 1.04 0.93 0.84

80 Pressure 3.54 3.19 2.90 2.66 2.45 2.28 2.13 2.00 1.88 1.78 1.69

Suction 3.34 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86

L L 100 Pressure 3.34 2.86 2.40 2.05 1.76 1.54 1.35 1.20 1.07 0.96 0.86

Suction 3.50 3.02 2.54 2.18 1.88 1.65 1.46 1.28 1.15 1.06 0.94

Notes:1. Values have been calculated using the limit state method described in the

“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailedunder “Structural Performance”in the Building Design Section.

3. The Table is for dark coloured panels.

4. The following deflection limits have been used:

Downward loading L/150

Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. The standard fastener pattern is shown in the construction details. Whenthe micro-rib panels are fixed with single fasteners to 1.6mm thick coldrolled steel sheeting rails at 2m centres the allowable suction load is0.72kN/m2. For other fastener and rail arrangements the allowablesuction load can be calculated using the procedure shown in the designexample under “Structural Performance” in the Building Design Section.

7. The allowable steelwork tolerance between bearing planes of adjacentsheeting rails is L/600, where L is the purlin spacing.

8. Load span tables for panel specifications not shown are available from the Kingspan Technical Design Bureau.

Unfactored Load/Span Table (use calculated design windload values unfactored)

Structural


Wall and facade systems allow the designer creative

freedom and visual flexibility

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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade A

KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-A

ApplicationThe following specification is for the KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB Insulated Wall and Facadesystems laid horizontally or vertically on buildings with internalhumidity class environments 1-4 inclusive.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS600/900/1000 MR/EB/FL-S/MM/CX/WV panels are LossPrevention Certification Board (LPCB) certified to LPS 1181 Grade A,available with a 90 minute firewall when one metre or more from aboundary condition.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.63mm thick Z275 Galvatite hot-dip zinc coatedsteel to BS EN10147: 1992. External coating to be Corus UKLimited Colorcoat PVDF, 27 microns thick. Colour – Standard.

Reverse to have a light grey polyester coating.

Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated steel toBS EN10147: 1992. Internal coating to be lining enamel,15 microns thick. Colour - White.


PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.30 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building Standards Part J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Part 6: 1989 and Part 7: 1987.

The product has been tested in accordance with BS 476: Part 22:1987 Fire Resistance and achieved.

60 Minutes Integrity.28 Minutes Insulation.

Aycliffe Fire Report No. A200802.

The product has passed all the requirements of LPS 1181: Issue 3wall lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.

SealsHorizontal Panel JointsTo be a tongue (male) and groove (female) type of joint with afactory applied weather seal located within the groove (female)section.

In addition the panel joint to be stitched internally throughhe female external sheet at 250mm centres using SFS IntecIT2 - 4.8 x 70 or similar.

Also a 0.63mm thick x 100mm wide lining enamel coated steelflashing is to fixed internally at 250mm centres.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter bead of gun-grade sealant.

FastenersPrimaryAll primary fasteners must be self tapping, self drilling screws,manufactured from carbon steel, anti corrosion coated, and fittedwith a 16mm diameter bonded stainless washer.

All fasteners to be located through the tongue (male) section of thepanel.

To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings through the malesection, in areas of high local suction.

Through FixWhere panels have their male sections removed on site, they mustbe face fixed with a similar type of fastener. The fasteners must becovered by a flashing to maintain the concealed fix appearance.

Panel BearersPanel bearers must be located at a maximum of 1500mm centres,ensuring that one is fixed at either end of the panel. All panelbearers must be fixed to the structural support member, with twonumber fixings located in the pre-drilled holes. The above relatesto the start of the panel laying i.e. drip level and must be repeatedwherever there is a break in panel laying (i.e. above window, doorsetc.).

SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel stitching screws, complete with washers andcoloured low profiled heads.

Construction DetailsVertical Panel JointsVertical panel joint to be an Option A top hat with insert flashing,to the same specification as the external weather sheet, weathersealed along the full length using two runs of Scapa Tapes 4mmdiameter butyl rubber sealant tape, Ref: 0311*. PIR boardinsulation with any gaps between board and panels filled withAlfasbond FR fire rated gun applied canister urethane insulation.

* Contact Kingspan Technical Design Bureau for WV joint sealant specification.


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AWP fillers to be installed and bedded on silicone sealant at thehorizontal joint location with bridging silicone seal applied betweenAWP filler and supporting structure. Rear of panel to have EPDM95mm x 10mm self adhesive air seal bubble gasket Ref: VJ2applied to vertical supporting steelwork and lapped over flashing.

FlashingsAll external flashings to be made from 0.63mm thick coated to thesame specification as the outer sheet of the panel. Colour – Standard.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tape 4mm diameter butyl rubbersealant tape, Ref: 0311*.

All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.

AWP fillers to be installed and bedded on silicone sealant at thehorizontal joint location with bridging silicone seal applied betweenAWP filler and supporting structure.

All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the inner sheet, Colour - White. Allinternal flashings to be air sealed at laps and along the full length byan unbroken bead of Scapa Tape 6mm diameter butyl runnersealant tape, Ref: 0311. End laps to be air sealed with Vapourflex orgun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.

Secondary SupportsThe panel must be limited to a maximum of 2m span. The secondary support system must be a ’Fire Wall’ system,which contains slotted connections and nylon washers to relievestresses induced by thermal expansion.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners and seals to be of correct specification and installedas indicated on the project construction drawings.

Site cut panels must provide accurate, true lines with no distortion,panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Panels must be assembled so that joint widths are consistent andparallel.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.


NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

127A - Metal Composite Panel WallCladding to Walls

• Drawing reference(s): _________• Supports: Cold rolled rail system.

Bearing width: Min 60mm intermediate, Min 130mm verticaljoint.

• Manufacturer and reference: Kingspan horizontally or verticallylaid wall and facade systems for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade A.

• Test results:• LPC 1181, Issue 3, wall lining tests: Passed all requirements.• BS 476: Part 22: 1987 Fire Resistance test:

Passed 60 minutes integrity 28 minutes insulation.• Panels:

Profile reference: KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB -Insulated Wall Panel.External facings:• Material: Galvatite hot-dip zinc coated steel to BS EN 10147,

grade Fe E220G with Z275 zinc coating.• Thickness: 0.63mm• Finish/Colour: Colorcoat PVDF, colour standard.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining enamel, colour White.Core insulation: Zero ODP and free LPCB certified.Panel thickness: 80mm.• Male/female panel joint sealant:• Factory applied weather seal set in rebate.• Kingspan AWP filler and Scapa Tapes, Ref: 0004 silicone

sealant, site applied at the end of each panel whereflashings pass over the joint.

• Scapa Tapes, Ref: 0004 neutral cure silicone seal to malejoints.

• Fasteners: As determined by clause 220E.Number and location:• For panels: As determined by Clause 197A,but with each

panel fixed to each support using not less than onefastener located through tongue section, as recommendedby cladding manufacturer.

• For panel bearers: Fix each one using two fasteners.• For flashings/trims at vertical joints: Fix to each support

using one fastener.

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• Vertical joints:Type: Option A with recessed top-hat flashing and insert with4mm diameter Scapa Tapes, Ref: 0311 butyl rubber sealant.*Finish/colour: Finish as external face of panels.• PIR insulation board with any gaps between board and

panels, fill with Alfasbond FR fire rated gun applied canisterurethane insulation.

• Vertical panel joint to have VJ2 EPDM 95mm x 10mm selfadhesive air seal bubble gasket applied to verticalsupporting steelwork and lapped over drip flashing.

• Accessories:• Panel bearers, located in positions recommended by

cladding manufacturer to support the bottom row ofhorizontally laid panels.

• Thermal Transmittance (U Value): 0.30 W/m2K.• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Internal face of panel to be air sealed along the full lengthby an unbroken 6mm diameter bead of gun-grade sealant.

• Stitch the male/female joints on internal face using SFSIntec IT2 – 4.8 x 70 or similar screws at 250mm centres.

• Cover joint with flat flashing as clause 312A and fix to faceof panels along each edge using stitching screws at250mm centres.

• The panel must be limited to a maximum span of 2000mm.The secondary support system must be a ‘Fire Wall’system, which contains slotted connections and nylonwashers to relieve stresses induced by thermal expansion.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2Standard Method and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriateto location, exposure, roof height, building shape and sizein accordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, clause 2.6.Dominant opening: _________

220G - Fasteners• Manufacturer: One of the following:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:Self drilling, self tapping screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured.

• Fasteners for vertical joint flashings/trims: As flashing fasteners.• Fasteners for panel bearers: As panel fasteners but with

15mm diameter washers.• Flashing fasteners: Stitching screws with bonded washers.

Screw/washer material: As panel fasteners.Washer size: 14mm diameter.Heads: With low profiled heads to match colour of the flashing.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and walls/penetrations

insulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

310A - Purpose Made Cold Formed Metal AccessoriesExternal

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0..63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 4mm diameter Scapa Tapes, Ref: 0311*,site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories -Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311,site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.

312A - Purpose Made Cold Formed Metal Accessories -Internal

• Material/finish: As internal face of cladding.Thickness: 0.4mmWidth: 100mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 250mm centres usingsecondary fasteners as specified for the cladding system.


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Stitching screws at250mm max. centres

0.63mm thick steel flashing,colour white

Internal panel fixing at250mm max. centresSFS IntecRef: IT2 - 4.8 x 70mm

Factory applied weather seal

Detail 1 - Horizontal Panel Joint

Detail 4 - Vertical Joint Detail

95 x 10mm wide bubble gasket Ref: VJ2Air seal - gun-grade sealant to male joint

AWP joint filler and gun-grade sealant “Snap on” cover flashing

“Snap on” receiver flashing (30mm deep) 4mm Ø butyl rubber sealant site applied

Drip flashing

Panel bearer at 1500mm centres

Detail 3 - Drip Detail

Optional internal closure flashingto mask insulation from view

Air seal - 6mm bead ofgun-grade sealant

Air seal - continuous bead ofgun-grade sealant

PIR board insulation

Note: Number of fasteners depends on theactual design suction loads. Panel maximum span 2m.

Detail 2 - Fastener Locations

PIR board insulation with Alfasbond(FR) canister insulation to fill gaps


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Construction ApplicationStandard Environment – Wall & Facade – LPS 1181 Grade B

KS600/900/1000 AWP & Fashion/Zero ODP/LPCB Wall & Facade Systems Ref No: 1/5.77/LPS-B

ApplicationThe following specification is for the KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB Insulated Wall and Facadesystems laid horizontally or vertically on buildings with internalhumidity class environments 1-4 inclusive.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS600/900/1000 MR/EB/FL-S/MM/CX/WV panels are LossPrevention Certification Board (LPCB) certified to LPS 1181Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.63mm thick steel S220GD+ZA eutecticGalvalloy hot-dip zinc coated steel to BS EN10214: 1992. Externalcoating to be Corus UK Limited Colorcoat HPS200 Plastisol, 200microns thick.Colour – standard SC.


Insulation CoreTo consist of 70mm (England & Wales) or 80mm (Scotland) thick,closed cell, with zero ozone depletion (Zero ODP) and LPCBcertified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated steel to BS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick. Colour - White.


PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.35 W/m2K (England & Wales) and 0.30 W/m2K (Scotland),calculated using the method required by the Building RegulationsPart L2 (England & Wales) and Building Standards Part J(Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Part 6: 1989 and Part 7: 1987.

The product has passed all the requirements of LPS 1181: Issue 3wall lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa.

SealsHorizontal Panel JointsTo be a tongue (male) and groove (female) type of joint with afactory applied weather seal located within the groove (female)section.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken 6mm diameter bead of gun-grade sealant.

FastenersPrimaryAll primary fasteners must be self tapping, self drilling screws,manufactured from carbon steel, anti corrosion coated, and fittedwith a 16mm diameter bonded stainless washer.

All fasteners to be located through the tongue (male) section ofthe panel.

To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings through the malesection, in areas of high local suction.

Through FixWhere panels have their male sections removed on site, they mustbe face fixed with a similar type of fastener. The fasteners must becovered by a flashing to maintain the concealed fix appearance.

Panel BearersPanel bearers must be located at a maximum of 1500mm centres,ensuring that one is fixed at either end of the panel. All panelbearers must be fixed to the structural support member, with twonumber fixings located in the pre-drilled holes. The above relatesto the start of the panel laying i.e. drip level and must be repeatedwherever there is a break in panel laying (i.e. above window,doors etc.).

SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel stitching screws, complete with 14mm diameterbonded stainless washers and colour matched low profiled heads.

Construction DetailsVertical Panel JointsVertical panel joint to be an Option A top hat with insert flashing,to the same specification as the external weather sheet, weathersealed along the full length using two runs of Scapa Tapes 4mmdiameter butyl rubber sealant, Ref: 0311*.

PIR approved board insulation with any gaps between board andpanels filled with Alfasbond FR fire rated gun applied canisterurethane insulation.



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Rear of panel to have EPDM 95mm x 10mm self adhesive air sealbubble gasket, Ref: VJ2 applied to vertical supporting steelworkand lapped over flashing.

FlashingsAll external flashings to be made from 0.63mm thick coated to thesame specification as the outer sheet of the panel. Colour –Standard.

All flashings to be weather sealed at laps and along the full lengthby an unbroken bead of Scapa Tapes 4mm diameter butyl rubbersealant, Ref: 0311*.

All flashings to have butt straps and sealed with two unbrokenruns of Scapa Tape 9mm wide x 3mm thick butyl rubber sealanttape, Ref: 0311.


All internal flashings to be made from 0.4mm thick steel substrate,to the same specification as the inner sheet, Colour - White.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrunner sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using 6000mm lengths.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners and seals to be of correct specification and installedas indicated on the project construction drawings.

Site cut panels must provide accurate, true lines with no distortion,panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Panels must be assembled so that joint widths are consistentand parallel.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

127A - Metal Composite Panel WallCladding to Walls

• Drawing reference(s): _________• Supports: Cold rolled rail system.

Bearing width: Min 50mm intermediate, Min 130mmvertical joint.

• Manufacturer and reference: Kingspan horizontally or verticallylaid wall and facade systems for standard internal and externalenvironments and Loss Prevention Certification Board certifiedto LPS 1181 Grade B.

• Test results:• LPC 1181, Issue 3, wall lining tests: Passed all requirements.

• Panels:Profile reference: KS600/900/1000 MR/EB/FL-S/MM/CX/WV/Zero ODP/LPCB -Insulated Wall Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to BS EN

10212, grade S220GD+ZA.• Thickness: 0.63mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, colour standard.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero and LPCB certified.Panel thickness: 70mm (England & Wales) or 80mm(Scotland).• Male/female panel joint sealant:• Factory applied weather seal set in rebate.• Kingspan AWP filler and Scapa Tapes, Ref: 0004 silicone

sealant, site applied at the end of each panel whereflashings pass over the joint.

• Scapa Tapes, Ref: 0004 neutral cure silicone seal to malejoints.

• Fasteners: As determined by clause 220E.Number and location:• For panels: As determined by clause 197A, but with each

panel fixed to each support using not less than onefastener located through tongue section, as recommendedby cladding manufacturer.

• For panel bearers: Fix each one using two fasteners.• For flashings/trims at vertical joints: Fix to each support

using one fastener.

NBS

P

L U

SP

LU

S




430


• Vertical joints:Type: Option A with recessed top-hat flashing and insert with4mm diameter Scapa Tapes, Ref: 0311 butyl rubber sealant*.Finish/colour: Finish as external face of panels.• Vertical panel joint to have VJ2 EPDM 95mm x 10mm self

adhesive air seal bubble gasket applied to verticalsupporting steelwork and lapped over drip flashing.

• Accessories:• Panel bearers, located in positions recommended by

cladding manufacturer to support the bottom row ofhorizontally laid panels.

• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.35 W/m2K(England & Wales) or 0.30 W/m2K (Scotland).

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Junctions between the roof panel system andwalls/penetrations insulated with PIR insulation board, anygaps filled with Alfasbond FR fire rated gun applied canisterurethane insulation.

• Internal face of panel to be air sealed along the full lengthby an unbroken 6mm diameter bead of gun-grade sealant.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2Standard Method and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriateto location, exposure, roof height, building shape and sizein accordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399:Part 2, clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399:Part 2, clause 2.6.Dominant opening: _________

220E - Fasteners• Manufacturer: One of the following:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:Self drilling, self tapping screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured.

• Fasteners for vertical joint flashings/trims: As flashing fasteners.• Fasteners for panel bearers: As panel fasteners but with

15mm diameter washers.• Flashing fasteners: Stitching screws with bonded washers.

Screw/washer material: As panel fasteners.Washer size: 14mm diameter.Heads: With low profiled heads to match colour of the flashing.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gapsfilled with Alfasbond FR fire rated gun applied canister urethaneinsulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

310A - Purpose Made Cold formed Metal Accessories -External

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 4mm diameter Scapa Tapes, Ref: 0311*,site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories - Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at max. 450mm centresusing secondary fasteners as specified for the cladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311,site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.



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Concealed panel fixing

Factory applied weather seal

Detail 1 - Horizontal Panel Joint

95x10mm wide bubble gasket Ref: VJ2

PIR board insulation with Alfasbond (FR) canister insulation to fill gaps

Air seal - gun-grade sealant to male joint

AWP joint filler and gun-grade sealant “Snap on” cover flashing

“Snap on” receiver flashing (30mm deep) 4mm Ø butyl rubber sealant site applied

Drip flashing

Panel bearer at1500mm centres

Detail 3 - Drip Detail





Note: Number of fasteners depends on the actual design suction loads.

Detail 2 - Fastener Locations


Detail 4 - Vertical Joint Detail


Wall and facade systems can be used to focus attention on specific

architectural features of the building

“”

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SFS Intec Fastener Selector Guide

Product: Steel & Aluminium KS600/900/1000 MR/EB/FL-S/MM/CX/WV Wall & Facade Systems - (16mm diameter sealing washer)

RailType &Thickness

CoreCarbon Steel Fasteners Austenitic Stainless Steel Fasteners

Thickness(Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)

(mm) Plain Hex Head Plain Irius Head (uno) Plain Hex Head

Cold Rolled 45 SD3-S16-5,5x45 SD3-S16-5,5x45 (Hex) SX3/20-34-S16-5,5x521.2-5mm 60 SD3-S16-5,5x60 SDT5-L12-A16-5,5x67 SX3/20-44-S16-5,5x65

70 SD3-S16-5,5x70 SDT5-L12-A16-5,5x77 SX3/20-55-S16-5,5x75

80 SD3-S16-5,5x80 SDT5-L12-A16-5,5x97 SXC5-S16-5,5x87

100 SD3-S16-5,5x100 SDT5-L12-A16-5,5x112 SXC5-S16-5,5x112

Hot Rolled 45 SD14-S16-5,5x56 SX14/38-S16-5,5x615-12mm 60 SD14-S16-5,5x76 SD14-L12-A16-5,5x74 SXC14/58-S16-5,5x76(14)

70 SD14-S16-5,5x86 SD14-L12-A16-5,5x93 SXC14/75-S16-5,5x95

80 SDT14-S16-5,5x93 SD14-L12-A16-5,5x113 SXC14/75-S16-5,5x95

100 SDT14-S16-5,5x93 SD14-L12-A16-5,5x113 SXC14-S16-5,5x114

Timber 45 SDT5-A16-5,5x97 SXCW-S16-6,5x90

60 SDT5-A16-5,5x97 SDT5-L12-A16-5,5x97 SXCW-S16-6,5x105




Panel bearer to rail

1.2-3mm SD3-T15-5,5x25 SDL3-L12-T15-5,5x25 SX3/10-S16-5,5x285-12mm (14) SD14-T15-5,5x32 SD14-L12-T15-5,5x32 SX14/12-S16-5,5x38

Stitching fasteners for general fixing of flashings

Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head

SLP2-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-S14-5,5x22xcolour

Coloured rivet option 1661/0619xcolour

Extruded top hat at vertical joint

All above primary fasteners are suitable for fixing the extruded top hat

Through fix behind flashings

Carbon Steel Stainless Steel

All Rails Use the Irius head fastener as listed for the KS1000 RW wall panel Use the hex head as listed for the KS1000 RW wall panel, but omit e.g. SDT5-L12-5,5xlength the S16 washer and use an additional flat washer (IRD82x40) through

a 30mm diameter hole in the outer skin of panel for flush finishe.g. SXC5-5,5xlength + IRD82x40

Visible through fix where necessary

All Rails Use colour headed fasteners as listed for the KS1000 RW wall panel

Note: Use only stainless steel fixings for aluminium facings.


434

Wall and facade systems are availablein a wide range of external profiles,

widths, colours and finishes

“”


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KS600/900/1000Micro-Rib/Euro-Box Profiles

Fact

ory

appl

ied

wea

ther

sea

l

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

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996m

m fo

r 100

0mm

Mod

ule

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

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996m

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0mm

Mod

ule

33.3

315

33.3

333

.33

2020

1010

Pane

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Fixi

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0.75 1.0

46

17

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Pane

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Fact

ory

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sea

l

596m

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r 600

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Mod

ule

- 89

6mm

for 9

00m

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996m

m fo

r 100

0mm

Mod

ule

596m

m fo

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Mod

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for 9

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Mod

ule 33

.33

1533

.33

33.3

3

5050

50

Pane

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Fixi

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0.75 1.

046

17

20

Pane

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Micro-Rib Panel Dimensions Euro-Box Panel Dimensions

Not

e:

Abov

e di

men

sion

s ar

eth

eore

tical

, act

ual

dim

ensi

ons

will

vary

due

to m

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Exac

tly p

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ust a

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ples

All d

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Avai

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Insu

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ore

45 60 70 80 100

Note: Two sets of construction details have been produced to givethe building designer flexibility within the Part L2 calculation for thetotal building heat loss Alpha (a). The decision on the choice of

or details is taken by the buildingdesigner and is determined from the Part L2 total heat lossmethodology. A mixture of both standard and enhanced detailsmay be required for some projects.

STANDARD ENHANCED


436

KS600/900/1000Flat Profile

66

Pane

l Mod

ule

Pane

l Mod

ule

Pane

l Mod

ule

Pane

l Mod

ule

Pane

l Mod

ule

Pane

l Mod

ule

Mic

ro-r

ibEu

ro-b

oxFl

at

6

Fact

ory

appl

ied

wea

ther

sea

l

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

odul

e -

996m

m fo

r 100

0mm

Mod

ule

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

odul

e -

996m

m fo

r 100

0mm

Mod

ule

33.3

315

33.3

333

.33

Pane

l th

ickn

ess

Exte

rnal

wea

ther

she

etIn

tern

al li

ner s

heet

Fixi

ng li

ne

1.0

46

17

20

Pane

l th

ickn

ess

Flat Panel Dimensions Panel Joints

Not

e:Ab

ove

dim

ensi

ons

are

theo

retic

al, a

ctua

l dim

ensi

ons

will

vary

due

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Insu

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ore

45 60 70 80 100


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KS600/900/1000Mini-Micro/Convex Profiles

Fact

ory

appl

ied

wea

ther

sea

l

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

odul

e -

996m

m fo

r 100

0mm

Mod

ule

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

odul

e -

996m

m fo

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0mm

Mod

ule

33.3

315

33.3

333

.33

8.33

8.33

Pane

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Fixi

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2.0

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46

17

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Pane

l th

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Fact

ory

appl

ied

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sea

l

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

odul

e -

996m

m fo

r 100

0mm

Mod

ule

596m

m fo

r 600

mm

Mod

ule

- 89

6mm

for 9

00m

m M

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Mod

ule

33.3

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33.3

333

.33

33.3

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Pane

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2.0

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46

17

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Pane

l th

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Mini-Micro Panel Dimensions Convex Panel Dimensions

Not

e:Ab

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dim

ensi

ons

are

theo

retic

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l dim

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will

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45 60 70 80 100


438

KS600/900/1000Wave Profile

66

Pane

l Mod

ule

Pane

l Mod

ule

Pane

l Mod

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Pane

l Mod

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Pane

l Mod

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Pane

l Mod

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Min

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6

Fact

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appl

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sea

l

596m

m fo

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mm

Mod

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- 89

6mm

for 9

00m

m M

odul

e -

996m

m fo

r 100

0mm

Mod

ule

596m

m fo

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mm

Mod

ule

- 89

6mm

for 9

00m

m M

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996m

m fo

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0mm

Mod

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33.3

315

33.3

3

5050

33.3

3

Pane

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1.0

3.0

46

17

20

Pane

l th

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Flat Panel Dimensions Panel Joints

Not

e:Ab

ove

dim

ensi

ons

are

theo

retic

al, a

ctua

l dim

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ons

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45 60 70 80 100


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Horizontal Panel Joint & Fastener Locations


Position of vapourseal when required

(Site applied)

Factory appliedweather seal

Pane

l Mod

ule

Pane

l Mod

ule

Dire

ctio

n of

lay

Horizontal Panel Joint

Recommended Fastener Locations

Pattern A (Single Fasteners)

Pattern B (Single/Double Fasteners)

Note: Fastener locations depend on the actual design suction loads see page 422.


440

Typical Layout for Horizontally Fixed Panels

Horizontal Sheeting Rails

Mai

n st

anch

ion

Insu

late

dpa

nels

Verti

cal p

ost c

old

rolle

d ch

anne

l or s

imila

rVe

rtica

l pos

t col

d ro

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chan

nel o

r sim

ilar

Hor

izon

tal s

heet

ing

rail

Hor

izon

tal s

heet

ing

rail

Con

tinuo

us g

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d an

gle

or s

imila

r

Mai

n st

anch

ion

(beh

ind)

E/B

eam

(UB

or s

imila

r)

She

etin

g ra

il su

ppor

t sys

tem

(if

requ

ired)

Typi

cal 3

000m

m (d

epen

dant

on

desi

gn w

indl

oads

)Ty

pica

l 300

0mm

(dep

enda

nt o

n de

sign

win

dloa

ds)

Mai

n fra

me

cent

res

Ste

elw

ork

bear

ing

wid

th to

sui

t pan

el

Ste

elw

ork

bear

ing

wid

th to

sui

t pan

el


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Typical Layout for Horizontally Fixed Panels

Intermediate Post

Con

tinuo

us g

alva

nise

d an

gle

or s

imila

rC

ontin

uous

RS

A o

r sim

ilar

Ste

elw

ork

bear

ing

wid

th to

sui

t pan

el

Ste

elw

ork

bear

ing

wid

th to

sui

t pan

el

Mai

n st

anch

ion

Insu

late

dpa

nels

Verti

cal p

ost R

HS

/Zed

or s

imila

rVe

rtica

l pos

t RH

S/Z

ed o

r sim

ilar

Mai

n st

anch

ion

(beh

ind)

E/B

eam

(UB

or s

imila

r)

Typi

cal 3

000m

m (d

epen

dant

on

desi

gn w

indl

oads

)Ty

pica

l 300

0mm

(dep

enda

nt o

n de

sign

win

dloa

ds)

Mai

n fra

me

cent

res


442

Eaves Detail

60mm

Parapet flashing with 150mm sealed butt straps

Air seal - 6mm Ø bead of gun-grade sealant

Mineral fibre insulation site applied

Butyl rubber sealant

Profiled filler sealed top and bottom with gun-grade sealant

Sheeting rail

Purlin


Gutter outlet

Eaves beam gutter support


KS1000 LP/LPCBinsulated roof panel

Boundary Wall Gutter (Parapet)

STANDARD

STANDARD

ENHANCED

KS1000 RW/ LPCBinsulated wall panelvertically laid

Site applied Alfasbond fire rated (FR) canister insulation

Building Regulations Part L2 Thermal Data

0.25 W/m2K gutter fmin = 0.48 Y = 1.63 W/mK0.35 W/m2K gutter fmin = 0.48 Y = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.



ENHANCED

Direction of laywall panels

Parapet rail with air seal, Vapourflex tape to rail joints

Air seal - 8mm Øbutyl rubber sealant

Site applied Alfasbond fire rated (FR)canister insulation as panel is placed

Factory made thermally broken membrane linedgutter with PIR board insulation 0.25 or 0.35

KS1000 MR/LPCB insulated wallpanel horizontally laid

35m

m

Min

35m

m

Min

2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25or 0.35 W/m2K U-value

60mm


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Eaves Detail

Boundary Wall Gutter





6mm Ø butylrubber sealant

Top sheet turneddown on sitewith roof pitchesbelow 4°

4mm Ø butyl rubber sealant


Gun-grade seal at paneljoints inline with 8mm butyl

Factory made membrane linedgutter with LPC approvedinsulation to 0.25 or 0.35W/m2K U-value

Eaves beam gutter support

KS1000 MR/LPCB insulatedwall panel horizontally laid

Parapet flashingwith 150mm sealedbutt straps

PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if requiredto maintain continuity of insulation

75mm

Air seal - 8mm Ø butylrubber sealant


444

Curved Eaves

Boundary Wall Gutter

Through fix fasteners at 500mm centres

Eaves flashing

PIR board insulation with site appliedAlfasbond fire rated (FR) canister

insulation to fill any gaps if requiredto maintain continuity of insulation

9mm x 3mm butyl rubber sealant

Required angle

Gutter outlet

Purlin

Curved KS1000 MR/LPCBinsulated wall panelhorizontally laid

150mm Max.


2mm external factory madenon-thermally broken gutter

with PIR insulation to 0.25or 0.35W/m2K U value

Vertical Joint

50 x 50 Curved steel panel supportsto suit wind suction loads

Curved panel singlespanning betweencurved support.Panel spandependant uponloadings


Air seal -8mm Ø

butyl rubbersealant



Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm

Feature flashing4mm Ø butyl rubber sealant

50x50mm angle curved steel supports

3.0m Max. vertical joint 3.0m Max. vertical joint

Flat headed fasteners

10

Air seal - EPDM bubble gasket 95x10mm. Kingspan (Ref: VJ2)

Alfasbond fire rated (FR) canister insulation


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Eaves Detail


fmin = 0.91 Y = 0.31 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.



STANDARD

ENHANCED

STANDARD ENHANCED

Eaves beam

20mm

35mm

20mm

Gutter support 0.63mm thick doubled sided plastisol coated

Top sheet turned down on site with roof pitches below 40

9mm x 3mm butylrubber sealant

Stitching screw fixingsfor gutter brackets

75mm Approx

200mm fixing centres200mm fixing centres

External Gutter


Gun-grade seal at panel joints inline with 8mm butyl

Air seal - 8mm Ø butyl rubber sealant


*

* Air seal - Vapourflex sealant is tobe applied over any breaks insupporting secondary steelwork togive a continuous bearing face.


Site applied Alfasbond firerated (FR) canister insulation

Site applied Alfasbond fire rated (FR) canister insulation

KS1000 MR/ LPCB wallpanel horizontally laid

Double sidedPlastisol “Highline”type gutter


446

Eaves Detail

Overhanging Gutter

Double sidedplastisol “High line”type gutter

Gutter support

75mm Approx

200mm

Fixing centres

Variable overhang

R/W pipe returned back to vertical sheeting & suspended fromrafter if necessary dependent on variable overhang

Gutter outlet

Directionof lay

Note: Underside of panel to overhang to have plastisolcoated liner

Purlin

9mm x 3mmbutyl rubber sealant

Alfasbond FRcanisterapplied

insulation

Support beam

Flashing (internal & external) site cutaround profile of rafter as necessary

Sheeting rail

200mm

Fixing centres

Note: For thermal data on this detail please consult our Technical Design Bureau.

Two part flashingto match panel and

cut to suit aroundpenetrating steel

Silicone seal betweensteel and flashing

Line of lap

Line of silicone to lap

Typical Flashing Detail


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Verge Detail

Overhanging

Variable overhang

Direction of lay

Flashing

Flashing

Flashing

PIR insulation board

Vertical sheeting rail

Flashing

AlfasBond FR Canisterapplied insulation

Note: For thermal data on this detail please consult our Technical Design Bureau.

Air seal - 6mm Ø beadof gun-grade sealant


Flashing to suitliner material site

cut around purlinsas necessary

Horizontal panelssite cut as required

Cleader angle

Zed support with 20mm x3mm butyl rubber sealants


448

Verge Detail

Parapet Cladding


Coping flashing

Purlin



Flashing

Through fixings at 500mm centres

Through fixings at 500mm centres

Through fixings at500mm centres

Galvanised angle



Roof panel site cut to suitoverall length of building

Parapet rail with air seal,Vapourflex tape to rail joints

Internal flashing

Air seal - 6mm Ø bead ofgun-grade sealant


Edge protection lacquer appliedto panels cut on site

STANDARD

ENHANCED

PIR board insulation with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation






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Verge Detail

Verge Detail - Wall Cladding (Start of Roof Sheeting)

Direction of layVerge flashing with 150mm sealed butt straps


PurlinAir seal - 8mm Ø butyl rubber sealant

Air seal - 6mm Ø bead of gun-grade sealantGable rafter



Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints

KS1000 LP/LPCB insulated roof panel






STANDARD

STANDARD

ENHANCED

ENHANCED


Verge Detail - Wall Cladding (End of Roof Sheeting)

Direction of lay

Verge flashing with 150mm sealed butt straps


PurlinAir seal - 8mm Ø butyl rubber sealant

Air seal - 6mm Ø bead of gun-grade sealantGable rafter


Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints






STANDARD

STANDARD

ENHANCED

ENHANCED

PIR Board insulation with fire rated Alfasbondcanister insulation to fill any gaps if requiredto maintain continuity of insulation




450

Lean-to-Roof Detail

KS1000 MR/LPCB horizontally laid



Outer sheet turned up with roof slopes below 40

Cover cap

Bead of non-curing gun-grade sealant

Profiled filler set back 80 to100mm to prevent bird attack



Vertical Cladding

2 No. runs of non-curinggun-grade sealant


Purlin

Rafter


PIR insulation board with Alfasbond (FR)canister applied insulation to fill any gaps ifrequired to maintain continuity of insulation

Internal ridge flashing with 150mmoverlap sealed with air seal -

Vapourflex or gun-grade sealant


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Drip Detail

Drip Detail - Above Floor Level

Drip Detail - Below Floor Level

STANDARD

Column face

Vertical rail



Galvanised drip support angle


Air seal - 6mm bead of gun-grade sealant

Panel bearer at ends of panel &max. 1500mm centres between

Drip flashing

Air seal - continuous bead of gun-grade sealant

STANDARD

Column face

Vertical rail







Panel bearer at ends of panel &max. 1500mm centres between

Drip flashing

Alfas C foam seal

Air seal - continuous bead of gun-grade sealant

Both support angles fixedtogether prior to placing

PIR Board insulation with fire rated Alfasbondcanister insulation to fill any gaps if required

to maintain continuity of insulation

ENHANCED

ENHANCED

ENHANCED

STANDARD


fmin = 0.58 Y = 1.12 W/mKThe appropriate Y value for the brickwork, blockwork or concrete must beadded to the above Y value to obtain the total heat loss through this junctiondetail. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.







80mm thick PIR board insulation with AlfasbondFR canister applied insulation to fill gap, if required


452

Corner Detail

Corner column


External Corner Detail

External Pre-formed Corner Detail



Air seal - gun-gradesealant to male joint

KS1000 MR/LPCB horizontally laidExternal corner flashing with 100mm overlaps




AWP joint filler andsilicone sealant

KS1000 MR/LPCBhorizontally Laid

Mineral fibre insulationsite applied

Internal cleader angle bysteel sub-contractorwith air seal - Vapourflexsealant applied at joints



ENHANCED



ENHANCED

STANDARD

STANDARD

PIR board insulation with Alfasbond FR canister applied insulation tofill any gaps if required to maintain continuity of insulation

For vertical joint details see pages 457-460

Pre-formed panel maximumunsupported length 1000mm. For longer panels additionalsteelwork is required.

KS1000 MR/LPCBhorizontally laid pre-formedinsulated corner panel


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Corner Detail

External Curved

Flat headed fastenerat 500mm centres


Feature flashing

Curved wall panel maximumlength of 7500mm





Min. 150mm

Radius

R

Min

. 150

mm

AWP filler sealed top and bottom with gun-grade


Horizontal curved steelwork positionedto resist design suction loads

Air seal - EPDM bubble gasket95x10mm. Kingspan (Ref: VJ2)

AWP filler sealedtop and bottomwith gun-grade

Air seal EPDM bubblegasket 95x10mmKingspan (Ref: VJ2)


454

Corner Detail

Internal corner flashing

Vertical Sheeting Rail

KS1000 MR/LPCHorizontally laid


AWP sealed top &bottom with gun-

grade sealant

External cornerflashing

4mm diameterbutyl rubber

sealant

AWP sealed top& bottom with

gun-gradesealant


PIR board insulation with Alfasbond FR canister applied insulationto fill any gaps if required to maintain continuity of insulation





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Abutment Details


Air seal - gun-grade sealant tomale joint

Polyethylene backing rod withsilicone sealant by others

AWP joint filler andgun-grade sealant

Sheeting rail

Closure flashing with 100mm air sealedoverlapped joints


KS1000 MR/LPCB vertically laid


Trim flashing

Alfasbond FR canister applied insulation to fill anygaps if required to maintain continuity of insulation

Abutment to Brickwork


Polyethylene backing rod withsilicone sealant by others

Sheeting rail

Closure flashing with 100mm air sealedoverlapped joints


KS1000 MR/LPCB vertically laid


Alfasbond FR canister appliedinsulation to fill any gaps if requiredto maintain continuity of insulation

Trim flashing





Abutment to Brickwork

AWP joint filler and gun-grade sealant



456

Modified Panel Cover Width Detail

Horizontal to Vertical Break

Panel

Directionof lay

Packing shim to beplaced on modified panel.Packing shim thickness to

suit standard panel joint(nominal 4mm)

Factory appliedweather seal

Air seal - 6mm diameter beadof gun-grade sealant

Modified panel width

Panel bearer at1500mm max centres



Rivet head

Angle 2° ±1°

‘X’ gap

Note: 1. Modified panel 6000mm maximum length2. Due to manufacturing tolerances

it is important to adjust modified panel horizontal joint gap to match the standard panel joint gap

Panel Thickness Dimension ‘X’

45mm +1˚ 2.4mm2˚ 1.6mm

-1˚ 0.8mm

60mm +1˚ 3.1mm2˚ 2.0mm

-1˚ 1.0mm

70mm +1˚ 3.7mm2˚ 2.4mm

-1˚ 1.2mm

80mm +1˚ 4.0mm2˚ 2.8mm

-1˚ 1.4mm

Tolerance Dimension ‘X’



KS1000 MR/LPCBHorizontally laid

Air seal - 6mm diameter beadof gun-grade sealant

KS1000 MR/LPCBhorizontally laid

cover width panel

KS1000 MR/LPCBHorizontally laid


fmin = 0.41 Y = 1.15W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.


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Vertical Joint Details

Vertical Joint Option B


30mm

35mm 40mm 35mm

35mm 35mm

Min. Steel bearing face 130mm

Option A Recessed




KS1000 MR/LPCB insulated wall panel horizontally laid



For joint spacings of 1000mm or more, the above Y value is includedwithin the U value of the insulated panel.

“Snap on” cover flashing

“Snap on” receiver flashing (30mm deep)

4mm Ø butyl rubber sealant site applied

Vertical Joint Option A





35mm 35mm 35mm

30mm

35mm 30mm 35mm







“Shadow line” feature flashing

Min. steel bearing face 100mm

10mm

22.5mm

80mm 35mm

15mm

35mm

22.5mm










STANDARD

15mm

15mm

Note: Where flashings cross the WV (Wave) profile use 9 x 6mm thickPVC foam tape, Scapa Tapes, Ref: 3099 not 4mm

30mm

Vertical Joint Option C

15mm recess to“Snap on” cover flashing


458


Kingspan aluminium insertsection Ref: IN. 11

Kingspan aluminium insertsection Ref: IN. 23


EPDM integral seal

Kingspan aluminium “Top hat” sectionRef: TH 30 (30mm deep)





EPDM integral seal Kingspan aluminium “Top Hat” section Ref: TH 30 (30mm deep)35mm

5mm

5mm

30mm

35mm34mm

35mm 35mm34mm










Vertical Joint Option F



35mm 35mm35mm

28mm 28mm19mm

25mm

Optional push in MG02 or snap in MXS02



TH25 extruded aluminium tophat section (25mm deep)





9mm x 4mm PVC sealant (site applied)

STANDARD

Vertical Joint Option D

Vertical Joint Option E



35mm 50mm 35mm


35mm 50mm 35mm

30mm



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ENHANCED


30mm

35mm 40mm 35mm

35mm

30mm

35mm


Option A Recessed

15mm recess to“Snapon” cover flashing







“Snap on” cover flashing



15mm

15mm

Vertical Joint Option A

Vertical Joint Option B




35mm 35mm 35mm

30mm

35mm 30mm 35mm

Air seal - gun-grade sealant to male jointAWP joint filler and gun-grade sealant






Vertical Joint Option C


Air seal - gun-grade sealant to male jointAWP joint filler and gun-grade sealant

“Shadow line” feature flashing


10mm

22.5mm

80mm 35mm

15mm

35mm

22.5mm







PIR board insulation with Alfasbond FR canister applied insulationto fill any gaps if required to maintain continuity of insulation


460


Kingspan aluminiuminsert section Ref: IN. 11

Kingspan aluminiuminsert section Ref: IN. 23


EPDM integral seal

Kingspan aluminium “Top hat” sectionRef: TH 30 (30mm deep)




EPDM integral seal Kingspan aluminium “Top Hat” section Ref: TH 30 (30mm deep)35mm

5mm

5mm

30mm

35mm34mm

35mm 35mm34mm










Vertical Joint Option F


35mm 35mm35mm

28mm 28mm19mm

25mm

Optional push in MG02 or snap in MXS02



TH25 extruded aluminium top hat section (25mm deep)





9mm x 4mm PVC sealant (site applied)

Vertical Joint Option D

Vertical Joint Option E


35mm 50mm 35mm


35mm 50mm 35mm

30mm


ENHANCED





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Sealing of Panel Joints to Vertical Features

Plan



SealedAWP filler

Recessed feature flashing (Typical)

AWP joint filler and silicone sealant



Front Elevation

Side Elevation

AWP filler beaded on siliconesealant at every horizontal paneljoint junction with vertical feature

AWP filler beaded onsilicone sealant at everyhorizontal panel joint

Scapa Tapes neutral curesilicone sealant Ref: 0004

Gun-gradesealant


462

Expansion Joint Detail

Vertical Expansion Joint

Internal expansion joint flashing with 100mm lapswith air seal - Vapourflex or gun-grade sealant


Sliding joint flashing30mm

Site applied mineral fibre insulation by others



4mm diameter butyl rubbersealant (site applied)




STANDARD



ENHANCED

AWP Horizontal to Vertical Joint

Panel bearer at 1500mm maximum centres

Alfasbond FR canister applied insulation

Drip flashing






KS1000 MR/LPCBvertically laid




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Panel Soffit Detail

Soffit Laid Vertically

Variable dimension

Variable dimension

Soffit vertically laid



Internal flashing

Galvanised rail

Soffit flashing

Galvanised channel


Optional internal head flashing

Main structural support

Main structural columnVertical sheeting rail

Directionof lay

Directionof lay

Head flashing

Panel bearerat 1500mmcentres

Air seal - 6mmØ butyl rubbersealant



Directionof lay

Directionof lay



464

Panel Soffit Detail

Dimension to suit panel module

Dimension to suit panel module

Soffit horizontally laid

Panel bearerat 1500mmcentres





Panel bearer at1500mm centres

Galvanised angle


Internal flashing with 100mm sealed lap joints

Head flashing

Soffit flashing

Galvanised channel

Main structural support

LPC approvedinsulation board

Main structural columnVertical sheetingrail

Directionof lay

Directionof lay

Directionof lay


Directionof lay

Air seal - 6mmØ butyl rubbersealant

Soffit Laid Horizontally


Alfasbond FR canisterapplied insulation


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Cover Strip for Site Cut Panels

Drip flashing

Site cut panel

Flat head fastener at 500mm centres

Cover strip to conceal site cutpanel edge if required (Cut backto show flat head fastener)

Dim

ensi

on a

s re

quire

d

Rivet fix


466

Curtain Wall Detail

Extru

ded

alum

iniu

m to

fo

rm tr

anso

ms

Extru

ded

alum

iniu

mto

form

tran

som

s

Drip

flas

hing

Dad

o w

all

KS90

0/10

00

MR

/EB

wal

l pa

nel l

aid

horiz

onta

lly

A A

A A

CC

BB

BB


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Curtain Wall Feature Detail

Section A - A Horizontal Panel Joints

Section B - B Vertical Panel Joints

Extruded aluminium snap-on transom

Line of mullion beyond

Extruded aluminium pressureplate transom receiver

Typi

cal 6

5mm

Typical19mm

Line of transom beyond

Extruded aluminiumsnap-on mullion

Extruded aluminium pressureplate mullion receiver

Typical 64mm

Typical 28mm

Section C - C Intermediate Positions

Extruded aluminium pressureplate mullion receiver


Typical 64mm

Typical 28mm


4mm Ø butyl rubber sealant (site applied)


Extruded aluminiumsnap-on mullion

Line of transom below




468

Integral Window Details

Typical Building Elevation

Typical Building Elevation

1

1

5 5 6 6

2

2

1

1

3 3 4 4

2

2


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Schuco Head and Sill Detail




Integral window systemby others

Panel fastener




PIR insulation board with Alfasbond FRcanister applied insulation to fill any gaps ifrequired to maintain continuity of insulation


Kingspan Option B “top-hat”AWP filler with gun-grade sealant



470




EPDM seal


Kingspan insert Ref: IN 23

Kingspan aluminium “top hat” section Ref: TH 30

EPDM seal

Kingspan insert Ref: IN 23

Kingspan aluminium “top hat”section Ref: TH 30

Window Jamb Detail Section 4-4




AWP filler withgun-grade sealant


AWP filler withgun-grade sealant



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Window clamping plate


EPDM seal


Window clamping plate





AWP filler with gun-grade sealant

EPDM seal

AWP filler with gun-grade sealant



472

Porthole Window Details

Window Positions

Windows may be positioned in adjacent panels if required

Variable width 700mm Min.

100mm

800m

m M

ax.

300mm fromcorner orpanel joint

100mm


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Porthole Window Details

Standard Range

Typical Sections

Types of window available.a – Horizontal pivotb – Top hungc – Fixed

abc

ac

abc

abcac

ac

750

750

750

1500

1500

1200

1200

750750


474

Window Details

Window Head and Sill Detail

Window opening

Jamb steelwork

Window unit by others

Polyethylene backing rod withsilicone sealant by window installer



Site cut panel

Air seal - Gun-grade sealant to male joint


Win

dow

dep

th to

sui

t pan

el m

odul

e

Window support rail





Internal sill flashing




External jamb flashing with no connection to internal flashing


External soffit flashing with noconnection to internal flashing

Head flashing



Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)


fmin = 0.49 Y = 0.97 W/mKThe appropriate Y value for the window system must be added to theabove Y value to obtain the total heat loss through this junction detail.

The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.







Window Jamb Detail


STANDARD

Note: Where flashings cross the WV (Wave) profile use 9 x 6mmthick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm


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Window Details

ENHANCED

Window Head and Sill Detail

Window opening

Jamb steelwork


Internal jamb flashing with no connection to external flashing


Site applied 25mm thick PIR board insulation with Alfasbondfire rated (FR) canister insulation filling gapsto maintain insulation prior to placing board


Site cut panel



Win

dow

dep

th to

sui

t pan

el m

odul

e

Window support rail

Internal head flashing(optional) with no connection

to external soffit flashing

Ferrules used tofix window







External jamb flashing with no connection to internal flashing


External soffit flashing with noconnection to internal flashing


Head flashing



Window sill flashing with 3° slope to facilitatedrainage (no connection to internal flashing)

25mm thick PIR insulation board










Window Jamb Detail


Note: Where flashings cross the WV (Wave) profile use 9 x 6mmthick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm


476

Personnel Door Details


fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.



fmin = 0.51 Y = 0.62 W/mKThe appropriate Y value for the door system must be added to the aboveY value to obtain the total heat loss through this junction detail.


Personnel Door Detail - (Door Head Panel Site Cut) Door Jamb Detail - A-A

Door head Detail B-B

STANDARD

STANDARD

+2100mm

F.F.L.0.00mm

900mm

AA

B

B

Door frame by others

Pressed metalbase channel orRSA by others

Expanding type anchor fixing


Polyethylene backing rod withsilicone sealant by door installer


External jamb flashing with noconnection to internal


Galvanised door post by steelsub-contractor with Vapourflexsealant applied to joints


STANDARD

Note: For openingoutward door ensure door head flashing issufficiently high enoughto clear top of door

External soffitflashing with no

connection to internal

Door head flashing

Galvaniseddoor head

Optional internalhead flashing


Mineral fibreinsulation

site applied

Air seal - 6mm beadof gun-grade sealant

Door & frame by othersfixed to steel support

frame



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900/

100

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Personnel Door Details

ENHANCED

Personnel Door Detail - (Door Head Panel Site Cut)

+2100mm

F.F.L.0.00mm

900mm

AA

B

B

Door frame by others

Pressed metalbase channel orRSA by others

Expanding type anchor fixing


Ferrules used to fix doors

Polyethylene backing rod withsilicone sealant by door installer


External jamb flashing with noconnection to internal flashing



fmin = 0.96 Y = 0.08 W/mKThe appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail.


Galvanised door post by steelsub-contractor with Vapourflexsealant applied to joints

Internal jamb flashing with noconnection to external flashing

25mm thick PIR boardinsulation with site applied

Alfasbond fire rated (FR)canister insulation filling gapsto maintain insulation prior to

placing board

Door Jamb Detail - A-A

Note: For openingoutward door ensure door head flashing issufficiently high enoughto clear top of door

External soffit flashingwith no connection to

internal flashing

Door head flashing

Galvanised door head

Optional internalhead flashing


25mm thick PIRboard insulation






Optional internal headflashing with no

connection to externalsoffit flashing

Door & frame byothers fixed to steel

support frame

Door head Detail B-B

ENHANCED

ENHANCED



478

Up and Over Door Details

Up and Over Door Head Detail

Door Jamb Detail

Drum

See

door

man

ufac

ture

rs d

etai

ls fo

r hei

ght r

equi

red

Cle

ar d

oor h

eigh

t

RSC door post

Roller guide supportedfrom main structure

Variable slope

External soffit flashing


Head flashing



Optional internal closure flashing




STANDARD

STANDARD

Clear door width9mm x 3mm butylrubber sealant


Door by others

Site cut panel


Internal cleader angle by steel sub-contractorwith Vapourflex seal applied to joints


Sheeting rail

RSC door post

Air seal

Door guide by others

Door jamb flashing




Notes: Roller shutter doors to be well insulated and have sealed joints, head, jamb and at floor.Where flashings cross the WV (Wave) profile use 9 x 6mm thick PVC foam tape, Scapa Tapes, Ref: 3099 not 4mm


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Up and Over Door Details


Up and Over Door Head Detail

Door Jamb Detail

DrumSe

e do

or m

anuf

actu

rers

det

ails

for h

eigh

t req

uire

dC

lear

doo

r hei

ght

External soffit flashing

RSC door post

Door guide with air seal

Roller guide supportedfrom main structure

60mm return to soffit flashing.

Internal door headflashing - optional

70mm thick PIRboard insulation

4mm Ø butyl sealant

Head flashing

Variable slope





ENHANCED

Note: Roller shutter doors to be well insulated and have sealed joints, head, jamb and at floor.

Clear door width4mm Ø butylrubber sealant

Site cut panel


70mm thick PIR board insulation withAlfasbond fire rated (FR) canisterinsulation filling gaps to maintaininsulation prior to placing board

RSC door posts by steelsub-contractor with Vapourflex

sealant applied at joints

Door guide with air seals

Door jamb flashing





ENHANCED

Bridging seal tomale joint




480

Fixed Wall Louvre Detail

Section Through Head and Sill

Vertical Joint

Louvre by others insertedas a unit from the inside

Bird mesh screen/insectscreen/ backing plate


Bridging seal to male joint



Outside face of integral louvre



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Wall Extractor Details

Standard Temperature

Pipe/ducting by others

Hole site cut to accommodate pipe/ducting etc.

Internal cover stripto match liner material

“Dektite” (E.P.D.M.) flexible pipe flashing or similar by others

“Dektite” (Silicone) flexible pipeflashing or similar to suit hightemperature conditions by others


Hole site cut to accommodate pipe/ducting etc.

Insulated panel


Galvanised soaker

Internal cover strip to match liner material

Site applied insulation/noncombustible material by others

Note: Maximum hole size to be 300mm square or diameter, penetrations greater will require additional supporting steel


Hole site cut to accommodatepipe/ducting etc.

Insulated panel

Moulded GRP pipe outlet(factory produced)


GRP insitu weathering system bonded to panelsexternal sheet, colour to match external panel

High Temperature

Alternative Standard Temperature


482

Panel Bearer Details

Panel Bearer

Section A-A

44.5

10

17

100°

9.5mm Ø bar

2 Holes 6mmdiameter

“X”

“X”

12.5175

2515025

A

A

12.5

200

17

1

Panel thickness

Panel Thickness Dimension “X”

45mm 24mm

50mm 29mm

60mm 39mm

70mm 49mm

80mm 59mm

100mm 79mm

Note: All dimensions in millimetres.Panel bearer fixing centres 1500mm maximum.

One number panel bearer located at each end of each panel

Material: 2.5mm thick mild steel

Finish: BZP and clearBS 1706: 1990 Ff Zn 51A

Location of Bearer withinFemale Section of Panel


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Pre-Formed Units

External Corner (Riveted Construction Liner Sheet)

Internal Corner

Dim. A x Dim. B 1500mm x 4500mm

Maximum Unit Size


Minimum Unit Size

179° - Max

70° - Min

Internal Angle q


Maximum Unit Size


Minimum Unit Size

179° - Max

70° - Min

Internal Angle q

Q

Dim. A Dim. B

600/

900/

1000

Q

Dim. A Dim. B

600/

900/

1000

All dimensions in millimetres (mm)


484

Pre-Formed Units

Door - Door

Chamfered Corner

Q

Q

Dim. A

Dim. C

Dim. B

600/

900/

1000

QQ

Dim. A Dim. C

Dim. B

600/

900/

1000

Dim. A x Dim. B x Dim. C 2000 x 4000 x 2000

Maximum Unit Size


Minimum Unit Size

179° - Max

70° - Min

Internal Angle q


Maximum Unit Size


Minimum Unit Size

Dim B Minimum Size 350

Dim B Minimum Size 350

179° - Max

70° - Min

Internal Angle q



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Pre-Formed Units

Mansard Detail (Riveted Construction Liner Sheet)

Soffit Detail

Q

Q

Dim. L

Dim. L Dim. B

Dim

. A

Dim

. A

Dim

. B

Dim. C

Dim. A x Dim. B x Dim. C 325 x 350 x 325 (1000 Module)



Maximum Leg Length

135° - Max

60° - Min

Internal Angle q





Minimum Leg Length

7000 - Max

150 - Min

Panel Length (L)

Dim. A x Dim. B 500 x 500 (1000 Module)



Maximum Equal Leg

135° - Max

60° - Min

Internal Angle q




Minimum Equal Leg

7000 - Max

150 - Min

Panel Length (L)


486


Product Data 419 Model Specifications 423 Fastener Selection … · 2020-03-22 · KS600/900/1000...

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Transcript of Product Data 419 Model Specifications 423 Fastener Selection … · 2020-03-22 · KS600/900/1000...