G SERIES Ozone Generator & D SERIES Dissolving Device

BUILD-YOUR-OWN SYSTEMINTEGRATION SOLUTIONS

2011.

01

Product

Model No.

Stainless Steel 304 enclosure

410x270x545mm

22.5 kg

0.092 l/h

≥1.0 g/h

2.0kg/cm2

□ 100 - 120V, 60/50 Hz

300 W

2.0 - 7.0 kg/cm2

≥ 300 l/h

5-35℃

G1

780x330x740mm

70.0 kg

0.276 l/h

≥3.0 g/h

G3

5-30℃

Dimension(W*D*H)

Net Weight

Material

Appearance

Ozone Gas Flow Rate

Ozone Gas Production

Input Water Pressure

Voltage

Power Consumption

Water Quality

Water Temperature

Water Pressure

Water Flow

Ambient Temperature

Power Supply

Input Water

Environment

Municipal Water

Good VentilationRoom Condition

□ 200 - 240V, 60/50 Hz

Product SpecificationsProduct Specifications

Biotek G-Series Ozone Generator

Product

Model No.

Pump Material (Stainless Steel)

Stainless Steel 304 enclosure

W487 × D412 × H622 mm

45 kg

1.0 - 5.0 kg/cm2

□ 100 - 120V, 60/50 Hz

120 W

≥3.0 kg/cm2

5-35℃

D1 304

304 316

D1 316

70 %

500-3000 LPH

5-30℃

Dimension

Net Weight

Material

Appearance

Dissolution Capacity

Ozonated Water Output Pressure

Dissolution Efficiency

Ozonated Water Output Capacity

Voltage

Power Consumption

Water Temperature

Water Pressure

Ambient Temperature

Power Supply

Input Water

Environment

Good VentilationRoom Condition

□ 200 - 240V, 60/50 Hz

Biotek D Series Dissolving Device

up to 12g/hr (4units of G3)

BIOTEK OZONE G SERIES"OZONE GENERATOR"

BIOTEK OZONE D SERIES"DISSOLVING UNIT"

G3 SYSTEM G1 SYSTEM

BUILD-YOUR-OWN SYSTEM SERIES

1

FORMULATED SYSTEM FOR A WIDE RANGE OF APPLICATIONS

Ozone’s oxidation reactions are faster and more effective than chlorine and other common chemical disinfectants for destruction of bacteria, viruses, molds, cysts, and as a prefect stabilizer for most other organic and inorganic contaminants. It leaves no by-products and is safe yet effective for a wide range of applications in water treatment from cooling towers to CIP, food processing and service industries, medical grade disinfection, and much more.

Biotek’s Indirect Electrolytic Ozone Generation (EOG) technology is superior and advantageous in every aspect to other EOG systems and other methods of ozone generation. Offering instant production, commercial grade performance, stability, and reliability, it is well suited for the most critical applications. It is the most advanced of technologies.

Destroys bacteria and microorganismsPrevents Biofilm, a threat to health and water equipment system efficiencyEliminates the use of chemicals, thereby its dangers and by-productsMore economical and effective than heat disinfectionDoes not alter water characteristics, such as pH

Highest purity ozone productionTap water as the only sourceNo NOxOnly ozone and oxygen are producedHigh tolerance to external factors

OZONE

BIOTEK

D SERIES DISSOLVING DEVICE

High efficiency dissolution technology for dissolved ozone in water. A built-in off gas destruct unit ensures safety and compliance.

G SERIESOZONE GENERATOR

Instant, stable, reliable performance with the highest ozone purity commercially available. 1.0-gram and 3.0-gram systems for builds up to 12.0 grams.

LEADING THE WAY IN OZONE TECHNOLOGY ADVANCING SAFETY & SANITATION

Integration solutions for disinfection and sanitation. Now you can build a long-lasting solution for ensured safety, improved operation and productivity, increase performance and profitability and preserve the environment.

SAFETYBiotek's high performance and reliability for confidence in ozone applications and sanitation solutions for public health and safety, and process improvements. EOG technology uses water as the generation source and is NOx free. Advanced ozone generation technology and system designs offers safe usage and OSHA compliance for employer responsibility and a pleasant work environment.

PRODUCTIVITYSimplified integration and usage. Maintenance is infrequent and minimal With long component lifetime. High ROI achieved with low operating costs and enhanced operation process.

SUSTAINABILITYOzone is a natural oxidizer and reverts back to oxygen. Chemical usage can be reduce and even eliminated. Biotek's advanced technology and design provide for efficient systems and low water and power consumption.

Stable, Reliable, High Performance SystemThe Most Advanced TechnologyScalable and Flexible ConfigurationEfficient and Economical

G SERIES AND D SERIES HIGH PERFORMANCE SYSTEM

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Cooling Towers Ozone can not only protect public health from the spread of infections, such as legionella, but also make system equipment last longer with the prevention of bacteria, scale, biofilm, and corrosion. A clean and clear water system operates with higher efficiency.

Dialysis Water Treatment More effective disinfection for improved safety and patient care.Incorporating ozone provides enhanced quality assurance, convenient maintenance, and operation efficiency. There is water and energy savings by eliminating the use of traditional chemicals and heat disinfection.

Food Processing Because ozone reverts back to oxygen, it is safe, natural, and ideal for direct food contact to eliminate bacteria, prevent food safety risks, extend product freshness, and enhance marketability.

Bottle Rinse A rinse-free sanitizer, for bottle rinse, food jars, cans, packages and container disinfection.

Laundry and Dishwasher Ozone can reduce or eliminate the use of chlorine chemicals and heat disinfection while providing greater disinfection and cost savings.

Water Treatment The strongest single oxidizing agent available over a broad pH range that does not alter water characteristics. Aids in microflocculation to facilitate the removal sediments.

Central Water Disinfection Ozonated water delivered to various points within a facility. Suitable for industries requiring a high level of hygiene sanitation.

WATERTREATMENT SYSTEMSCooling TowersCIP ProcessDialysis Water TreatmentGroundwater TreatmentResidential Water TreatmentSwimming PoolsAquaculture

FOOD SERVICE &FOOD PROCESSINGFood Product DisinfectionFacility Sanitation and MaintenanceProduce WasherContainer WasherBottle Rinse

ADVANCED DISINFECTION INTEGRATION Commercial LaundryDishwasherWasher SystemProduct to Product Integation

CENTRALWATER DISINFECTIONFood Service QSR & CVSDental and Medical ClinicsHealthcare FacilitiesInstitutions LaboratoriesElderly Care Facilities

Analytical Control and Disinfection GuidelinesThe inconsistencies that exist between experimental testing and real applications have led to flawed standards resulting in ineffective disinfection and lower sanitation level. Factoring in human error, negligence, or misuse increases risks. Stable and reliable output takes the guesswork out of disinfection. Measurable residual ensure guaranteed disinfection.

Bacteria & MicroorganismsThey can result in infections, illness, and death. In water systems, microbial growth can block flow, lead to corrosion and conditions that degrade system efficiency. In and food and medical industrials, hygiene and sanitation are the most critical concerns. Ozone is so effective it is even destroys drug resistant super-bugs.

Scaling & BiofilmScaling provides favorable conditions for microorganism growth and biofilm buildup. Once formed they are resistant to chemical and heat disinfection. Ozone dissolves calcium and magnesium deposits and minerals, ions, and scale that acts as a biomass bonding agent. Prevent biofilm buildup before it even forms.

Water System EfficiencyPoor sanitation conditions with microbial growth, scale, and biofilm impedes water flow, requiring higher pump performance, and increase operation and maintenance costs. In cooling towers and cooling water systems, they lower heat transfer efficiency.

CorrosionMainly associated with biofilm, it can shorten equipment lifetime. Besides eliminating biofilm, ozone also reacts with metals to form an oxide film for enhanced corrosion resistance.

Contamination Spreads and OutbreaksA proactive approach to eliminate bacteria is safer and less costly than reactive measures to control and remediate contamination spreads and outbreaks. In water systems, bacteria can potentially spread to all areas of exposed contact. Bacteria in cooling towers can be carried by drift and spread in the air causing a serious threat to public health. It can spread with growth and formations to other areas such as from cooling tower water system to its condensers and other equipment, from dialysis water circulation system to the dialysis module.

Chemical DisinfectionThe most typical disinfection method carries much uncertainties and concerns with safety and effectiveness. It presents difficulties in dosing, with dangers in overdosing and inefficacy in insufficient dosing, and disinfection effectiveness influence by a variety of parameters, including water temperature and pH. Chemicals can also create harmful and unnecessary by-products, such as carcinogenic THM, alter water chemistry and leave residues and trace chemicals in a system.

Heat DisinfectionIt may not be suitable for certain applications, operation processes, equipment, and facilities. In addition to the associated risks and liabilities with use, initial and operating costs are extremely high with high energy consumption.

UV DisinfectionEmploying UV still requires water pre-treatment. The treatment capacity of UV is small and effectiveness is unreliable with high failure rate. Frequent lamp replacement to maintain performance is a high ongoing cost.

Traditional Ozone Technology -Corona Discharge Ozone GenerationThere are multiple shortcomings inherent to using air as the ozone generation source. Air quality factors create performance uncertainties and variabilities resulting in system stability and reliability issues. Nitrogen and NOx by-products are not only health risks but their presence also promotes algal bloom and algae leading to system failure. Frequent, extensive, and costly maintenance add additional burden to operation and use.

PROCESS CONCERNS AND THEIR EFFECTS

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LIMITATIONS OF DISINFECTION METHODS

INDUSTRY SANITATION NEEDS

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Cart-Assembly-SystemOffering convenience in mobility, the CAS can be used as a stand-alone or in system integration. The configuration allows for flexibility and ease in set up at a single location, use in various sites within a facility, or even at multiple locations for diverse on-site applications.

CART SYSTEM 3.0 grams

SKID SYSTEM 3.0-12.0 grams

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FEATURES:• Technical Modular Design• Scalable Integration• Plug-and-Play Operation• Front Panel Mounted Control and Connections• Water-cooled, Patented Biotek Ozone EOG Technology• Consumable Parts Lifetime Display• External System Control Capability• Simplified Installation Effectively Utilize Original Resources and Pipelines

ADVANTAGES:• Tap water as the only required input• No oxygen device needed• High ozone purity (O3=28 wt%)• Consistent ozone production• No harmful nitrogen oxides gas by-products• Low voltage DC applied, safe use• User-friendly design• Low variability in system performance from external factors

BIOTEK BYO SYSTEM

Available in 3.0 grams for builds up to 12.0 grams, with four G3 systems for use with a single D1. For higher ozone production, scale G Series and D Series to satisfy requirements.

BIOTEK INDIRECT EOG TECHNOLOGYA symbol of technology and innovation dedicated to safe sanitation solutions. Biotek indirect EOG is the most advanced generation technology with the highest purity, highest efficiency ozone production.Using Biotek systems demonstrates a conscious choice to improve safety, quality, and sanitation conditions and work towards a healthy sustainable future.

G3 + D1 3.0 grams G3 (x2) + D1 6.0 grams

G3 (x4) + D1 12 gramsG3 (x3) + D1 9.0 grams

BIOTEK BYO SYSTEMS INCORPORATE BIOTEK INDIRECT EOG TECHNOLOGY IN OZONE GENERATION PROCESS. IT IS THE MOST ADVANCED GENERATION METHOD. OZONE PURITY AND DISSOLUTION IS THE HIGHEST OF ALL TECHNOLOGIES.

Point-Assembly-System

From the leader in the most advanced ozone generation technology, the SAS is an effective product wash and sanitation system. Utilizing the oxidizing power of ozone with the trusted performance of Biotek Ozone technology and design, it offers convenience, safety and sanitation in food preparation and processing.

EFFECTIVEOzone’s oxidation reactions are faster and more effective than chlorine for destruction of bacteria, viruses, molds, and other organic and inorganic contaminants.

NATURAL Ozone naturally reverts back to oxygen. It is safe and leaves no odor, residues, or by-products.

IDEALOzone removes unnecessary and undesirable compounds from foods while preserving the unique qualities, such as texture, flavors, and aroma. Ozone removes unnecessary and undesirable compounds from foods while preserving the unique qualities, such as texture, flavors, and aroma. Removal of bacteria and microorganisms and increased level of hygiene with ozone treatment enhances product quality, prolongs freshness and storage life, and extends product marketability.

CONVENIENTThe system easily installs to an existing sink and simplifies washing to a self wash process. A pump system provides optimal agitation for thorough cleaning without damaging products.

ECONOMICALLow maintenance and operating costs is a benefit of Biotek's advanced technology and highly efficient systems. Low power consumption, low water consumption and even greater water saving are realized with water recirculation. Long component lifetime of 2 years.

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Sink-Assembly-System Ozone Sanitation System

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+ CHLORINE FREE+ NO BY-PRODUCTS+ ENHANCED FOOD AND PRODUCT HYGIENE+ SAFE, NATURAL, POWERFUL DISINFECTION & WATER SAVING

FOOD WAREPRODUCE SEAFOODMEATS DEFROSTING

ADVANCED DISINFECTION SYSTEM 1.0 - 12.0 grams

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* Effective in lab controlled test but proven to be inconstant in practical application.** Ozone has a residence time of 20 minutes, Biotek Ozonated water will provide disinfection more than 10 minutes after output

Biotek Ozone Liquid Chlorine Chlorine Dioxide Heat & Steam

Effective on bacteria

Effective on viruses

Effective on pesticides

Residual disinfection

Free from chemical storage

Effective deodorizer

Compatible with all materials (including raw food materials)

Pre-storage rinse to remove bacteria

Extend shelf time

Controls bacteria in defrosting

Environmentally Friendly

COMPARISON OF BIOTEK ELECTROLYTIC OZONE GENERATION SYSTEM & CORONA DISCHARGE TECHNOLOGY

Consistent production and high ozone purity, without NOx &

Nitrogen source

Low energy consumption

Steady concentration & high efficiency

Compact & easy maintenance

Generate O3 from tap water

Long component lifetime, 2 years free from service

Low off-gas, OSHA compliant

Advantage

Corona Discharge system Biotek Ozone system

Unreliable production & low ozone purity

Generation of NOx & Nitrogen source

Low & variable concentration & efficiency

Influenced by air quality, humidity & temperature

Additional equipment required(air drier & oxygen

concentrator), & the resulting extra maintenance

Low system reliability

Contamination due to impurities in output

Disadvantage None

Air as source,

which is free & unlimited

SUPERIOR TECHNOLOGY, SUPERIOR RESULTS

BIOTEK OZONE VS COMMON DISINFECTION

BiotekIndirectElectrolytic System

UVOzonationSystem(185nm)

CDOzonationSystem(air)

CDOzonationSystem(O2)

DirectElectrolyticMethod

PEM Electrolytic Technology

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Without NOx

Ozone Purity above 20%

Fast Production Rise

Production Stability

Life-span Test

Unaffected by External Factors

Low Voltage and Safety

Low Noise

Good Mobility

No Requirement of Additional Equipments

Instant High Concentration

OSHA Standard Compliant

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COMPARISON OF OZONE GENERATION TECHNOLOGY

OZONE SANITIZING WASH MODULE

OZONE GENERATIONG Series Ozone GeneratorBiotek's EOG technology generates high purity ozone, 28%, the highest available of all generation technologies. Only ozone and oxygen are produced for high dissolution efficiency. 1.0-gram and 3.0-gram systems scalable to 12.0-gram.

OZONE DELIVERYD Series Dissolving DeviceOzone gas is delivered to the dissolving device for dissolution in water. A built in destruct unit removes off gas for safety.

CONTROL BOXManual or automatic shut off. Wash times are programmable and simplifies the tasks of application.

OZONE SAFETY SYSTEMVB-1000A proactive approach to removing additional off gas for added safety. It is used in conjunction with Biotek systems and will not affect process or operation.

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Biotek’s Indirect EOG uses water to generate ozone. With a sophisticated power control, water is electrolyzed, forming H2, O2 and O3. H2 passes the cathode on the generator and is released to the air. Hence the gases collected through the electrolysis reaction include only O2 and O3 (O3 = 28 wt%), without any associated hazardous substance. Currently, this technology produces the highest purity and concentration of ozone on demand. Biotek’s technology has been applied by top nvironmental companies around the world.

BIOTEK ELECTROLYTIC OZONE GENERATOR CONSTRUCTION AND CHEMICAL REACTIONS

BIOTEK AND OZONE

Pure ozone gas (O3) 20-30%Pure oxygen (O2) 80-70%

Hydrogen (H2)

Ion exchange membrance

Pure water (H2O)

BIOTEK INDIRECT ELECTROLYTIC OZONE GENERATION (EOG) TECHNOLOGY

Biotek’s indirect electrolytic ozone generator applies advanced electrolysis technology, producing high purity ozone from municipal tap water.

Since 1988, Biotek had started leading traditional Corona Discharge ozone technology, especially in the small and medium size ozone application industry. Then, realizing the many disadvantages of Corona Discharge systems, in 1995 Biotek UK was established to research and develop the technology of indirect electrolytic ozone generation(EOG). Utilizing the experience and knowledge of previous research of traditional ozone generators, together with decades of continuous innovation and development, Biotek uses a patented deionized (DI) water generation system, making clean DI water from tap water. Using solid polymer electrolyte membrane between electrodes in the generator as a bridge for energy exchange, electrolysis of DI water occurs at the electrodes. Together this is the Biotek patented indirect electrolytic ozone generation system. Despite H2O, no other substance is involved in the reaction. Thus, there are no by-products other than O2 and O3. This approach enhances the purity of ozone produced (28%), allowing a breakthrough of many applications which have previously failed using CD.

Ozone can be generated in several ways -- Corona Discharge, Ultraviolet Radiation and others. Among these, the Corona Discharge Method (referred to as CD below) has been the most widely used. The technologies involved in corona discharge ozone generation are varied, but all operate fundamentally by passing oxygen-containing gas through an electrical field which splits oxygen (O2) molecules in the gas. The resulting oxygen atoms (O-), seeking stability, attach to other oxygen molecules (O2), forming ozone (O3).

Since air contains 78% nitrogen (by volume), the CD methods using air to generate ozone also produce NOx in the process. NOx has been generally recognized as toxic, causing adverse effects on respiratory systems of humans and animals and also linked to cancer. Meanwhile, the low concentration of oxygen in the air combined with the low efficiency of CD limits the production of high purity of ozone (1-6% only).

The Ultraviolet (UV) Radiation method applies UV waves at 185 nanometers (nm). Air is passed over a UV device, which splits oxygen (O2) molecules in the gas. The resulting oxygen atoms (O-), seeking stability, attach to other oxygen molecules (O2), forming ozone (O3). Its production is a function of the capacity of the UV lamps and can be very low, normally between 1-3%.

BIOTEK OZONE HIGH PURITY WITHOUT NOX OR SAFETY HAZARDS

SETTING THE HIGHEST STANDARD OF OZONE PRODUCTION PURITY

2H+ +2e- →H2↑

1/2O2+2H+ +2e- →H2O

H2O → 1/3O3↑+2H+ +2e-

H2O → 1/2O2↑+2H+ +2e-

ELECTROLYTIC

ELECTROLYTIC

5

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30

3%

6%

28

%

UV Ozonation system (185nm)

CD Ozonation system (air)

Biotek Indirect Electrolytic System

STEP 2Oxygen atom is separated from H2O molecule in Biotek’s electrolytic ozone generator

STEP 3Ozone (O3) is created

in Biotek's electrolyticozone generator

STEP 4Biotek systems provide

ozone applications tokill bacteria and viruses, and

remove pesticides

STEP 1Water molecule (H2O)

STEP 5Through disinfection

from oxidation treatment, ozone (O3) reverts to oxygen (O2)

with no other by-products.