Product Catalog (13) Vision: Table of Contents, Theory...
Transcript of Product Catalog (13) Vision: Table of Contents, Theory...
Vision Systems
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HEP 100
LOT 1234
HEP 100LOT 1234
HEP 100LOT 1234
HEP 100
LOT 1234
HEP 100
LOT 1234
HEP 100
LOT 1234
5ML / 10ML
EXP JAN01
HEP 100
LOT 1234
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Table of ContentsVision System
s
Vision Systems Theory ........................238Vision Applications ............................240
PresencePLUSTM Pro ..........................242
PresencePLUSTM ................................252
Product Index by Model Number ..........................258Worldwide Representation ................................264
Supplementary Information
IMPORTANT SAFETY WARNING!
The sensors described in this section of this catalogue donot include the self-checking redundant circuitry necessaryto allow their use in personnel safety applications. A sensorfailure or malfunction can result in either an energised orde-energised output condition. Never use these products assensing devices for personnel safety.
!
Vision Systems Theory
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PresencePLUS vision sensors are used to automatecomplex visual inspections, which, until now, haverequired prohibitively expensive vision systems.Many industries use vision sensors to performvisual inspections, including: automotive, electron-ic, packaging and pharmaceutical.
Visual inspection is a three-step process. First, acamera acquires an image of the part. Next, thevision sensor analyses the image. Finally, the visionsensor determines if the inspection passes or failsand reports the results to the manufacturing line,where the part is either passed to the next processor rejected and removed.
Lens
The lens focuses the light onto the camera’s imag-er. PresencePLUS sensors use standard C-mountlenses. The selection of a lens with a specific focallength determines the Field of View (FOV) andworking distance for an application. See Figure 1.
The focal length is fixed for a specific lens and itdetermines the required distance between the lensand the camera’s imager. It is specified in millime-tres. A longer focal length “zooms in” to produce asmall FOV and a shorter focal length “zooms out”to produce a larger FOV.
In some cases extension tubes are needed to posi-tion the lens at the correct distance to the imager.Table 1 shows the relation between the FOV, theworking distances and the corresponding extensiontubes for some standard lenses.
Principals of Operation
Figure 1: Field of View
Camera
Field ofView
WorkingDistance
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FOV (mm)H x V
Working Distance (mm) –[Extension Tube (mm)]
Lens Choices
5 x 4
10 x 8
15 x 11
20 x 15 104 –[10]
78 –[10]
260 –[15]
208 –[20]
156 –[30]
104 –[40]
8 mm 12 mm 16 mm 25 mm 50 mm
30 x 23 75 100 165 –[5]
365 –[5]
40 x 30 67 100 133 208 –[1]
469 –[1]
50 x 38 83 125 167 260 573
60 x 45 100 150 200 313 677
70 x 53 117 175 233 365 781
80 x 60 133 200 267 417 885
90 x 68 150 225 300 469 990
100 x 75 167 250 333 521 1094
200 x 150 333 500 667 1042 2135
400 x 300 667 1000 1333 2083 4219
Table 1: FOV, working distances and extension tubes
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Vision Systems Theory
Imager
The imager consists of an array of tiny light-sensi-tive cells that convert the target into an image. Thesize of the imager is measured in numbers ofpixels. A standard imager size is 640 x 480 (hori-zontal x vertical) pixels. The number of pixels, thepixel size and the FOV determine the resolution ofthe inspection.
Lighting
The light source is a critical component of anyvision inspection system. Lighting is the most pow-erful tool for creating contrast to amplify the fea-ture of interest, while minimising other features.
Selecting the best light source depends on theshape, surface texture, colour and opacity of thepart.
Image Inspection
The vision sensor uses Regions of Interest (ROI) toinspect specific features on the part. Each ROI usesan algorithm (vision tool) to inspect the feature. Toconfigure the parameters to each algorithm, aGraphical User Interface (GUI) runs on a PC andcommunicates to the vision sensor.
One or more analysis tools compares the results ofthe vision tools to preset limits, sets outputsaccordingly and can also send inspection details toother automation devices. See Table 2.
Vision Systems
Tool Name Icon Function Description
Loca
tion
Tool
s
Pattern Find Translation and rotation Locates the target by searching for a taught patternand compensates for translation and ±10º of rotation.
Locate Translation and rotation Finds the edge of the part and compensates fortranslation and rotation.
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AverageGrey Scale
Determines presence,absence, colour sensitivity
Determines the average grey-scale value in the Regionof Interest (ROI).
Blob Counts and measures areasDetects groups of connected light or dark pixelswithin ROI; designates them as “Blobs”. After blobsare found, they can be counted, sized and located.
Edge Counts and locates edgesDetects and counts transitions between bright anddark pixels. The total number of edges can becounted and the position of each edge can be found.
ObjectLocates and counts objects,determines midpoints andmeasures widths
Detects the edges of dark and bright objects, locatestheir midpoints, counts dark and bright objects andmeasures the widths of each dark an bright object.
PatternCount Finds one or more patterns Locates and counts a taught pattern.
Anal
ysis
Too
ls Measure Measures between pointsMeasures distance between two prescribed points.These points can be either edges or centroidlocations.
Test Logic input/output
Evaluates results of selected vision and analysis toolsto determine whether an inspection passes or fails. Italso performs logical operations and activatesoutputs.
Table 2: Inspection tools
Applications for Vision Systems
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LABEL POSITIONING
Application: To verify the correct placement of the label ona bottle of shaving gel.
Sensors: PresencePLUS Pro sensor, with LCF16 lens,LEDRR70X70W light source, photoelectric sensor used asa trigger.
Operation: Bottles of shaving gel are conveyed past thePresencePLUS Pro sensor, which verifies that the label ispresent and that it is positioned correctly. Using the Edgeand Measure Tools, the PresencePLUS Pro measures thedistance from the top of the label to the neck of the bottlein two locations, verifying height and straightness andmeasures the distance from one side of the label to theside of the bottle, verifying side-to-side location.
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DATE/LOT CODE VERIFICATION
Application: To verify that the correct date/lot code isprinted on cookie boxes.
Sensors: PresencePLUS Pro sensor, with LCF16 lens,LEDRR80X80W ring light source, convergent photoelectricsensor used as a trigger.
Operation: An ink jet printer prints a date code and lotnumber to a designated location on each box. When trig-gered by a convergent beam sensor, the PresencePLUSPro inspects the printed characters and compares them tothe date code and lot number that it was taught as “good”.If any character is different or is missing (in this case, thesensor detects that the “M” changed to an “N”), the sen-sor rejects the box.
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GAP (PITCH) MEASUREMENT
Application: To inspect stamped metal pins for criticalflaws.
Sensor: PresencePLUS Pro sensor, LCF25R lens,LEDRB70X70W light source, opposed-mode fibre-opticsensor used as a trigger.
Operation: A roll of thin metal stock passes through astamping machine, where it is stamped into individual, butconnected, pins. It is critical that the pins be straight andspaced at specified intervals, for later steps in the manu-facturing process. A fibre-optic sensor detects the guideholes along one side of the metal stock and triggers thePresencePLUS Pro camera to capture an image. Using theObject Tool, the PresencePLUS Pro System locates thelast edge of one pin and the leading edge of the next pinand measures the gap (or “pitch”).
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THREAD SIZE DETECTION
Application: To verify that threads on the necks of bottlesare completely formed.
Sensors: PresencePLUS Pro sensor, with LCF16 lens,LEDRB70X70W light source, photoelectric sensor used asa trigger.
Operation: Bottles on an assembly line sometimes haveneck threads that do not form completely, making theirbottle caps unable to seal properly. The PresencePLUS Prosensor finds the neck of the bottle using the Locate Tooland using the Edge Tool, checks that the threads are pres-ent at a predetermined distance from the neck surface. Ifthe threads are too short, the Edge Tool does not detectthe threads and the PresencePLUS Pro fails the part.
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Applications for Vision SystemsVision System
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STAMPED LOGO INSPECTION
Application: To verify the presence and quality of a logostamped into a metal part.
Sensors: P2B65Q PresencePLUS2, LEDR140 LED ringlight, QS18VN6CV45.
Operation: Metal steering linkage assemblies are conveyedpast the PresencePLUS2 sensor, which inspects for thepresence and the quality of a stamped logo. The Presence-PLUS2 sensor lens and attached LED ring light are posi-tioned so that the impressions of a stamped logo createshadows which are seen by the sensor as black pixels.Linkage assemblies which register less than the pro-grammed number of black pixels are rejected.
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MULTIPLE COMPONENT LOCATION
Application: To verify the presence and location of foampadding and plastic nuts on an automobile dashboard trimpiece.
Sensor: PresencePLUS Pro sensor, LCF16LT lens, high-frequency fluorescent light source, PLC used as a trigger.
Operation: In an automobile manufacturing plant, thePresencePLUS Pro is mounted to look across at a moldedplastic dashboard trim piece. A bank of high-frequencyfluorescent lights is mounted above, to illuminate the part.Multiple Blob, Object and Edge Tools are used to detectthe presence or absence, orientation and location of piecesof foam padding and plastic components on the trimpiece.
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BLISTER PACKAGE VERIFICATION
Application: To verify that a tablet is present in each blis-ter pocket and that no broken tablets or foreign materialare in the web.
Sensors: PresencePLUS Pro sensor, PLC for trigger, back-light LEDRB100X200N.
Operation: Tablets are positioned into blister pockets on aweb. The PresencePLUS Pro sensor is used to verify thateach blister pocket contains an unbroken tablet and noforeign material. Four Blob Tools are used, each examininga row of four tablets. A good image is taught to be fouridentically shaped and sized tablets. If the image is in anycondition other than the good images being taught, thePresencePLUS Pro sends a signal to the PLC, which stopsthe machine, allowing the operator to intervene.
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MISSING COUPON INSPECTION
Application: To verify the presence of a coupon attachedto bottle caps.
Sensors: P2B65Q PresencePLUS2, LEDR140 LED ringlight, QS12VN6CV20.
Operation: When the trigger sensor “sees” the leadingedge of a cough syrup bottle, the PresencePLUS2 sensorcaptures an image of the bottle cap. The cap appearsmostly black to the sensor. The coupon, when present,registers a high white pixel count. The inspection sensor ismounted on an adjustable arm, which allows many differ-ent bottle sizes to be run on this inspection line. Use of aconvergent beam trigger sensor allows bottles to pass theinspection point with zero gap between them.
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PC Display
PresencePLUS TM Pro Vision Sensor
Full-function vision sensor
• Advanced, camera-based visual inspections• Ethernet, serial and flexible I/O in the same full-featured sensor• Accommodates configurable inputs (NPN/PNP) and configurable
outputs (NPN/PNP)• Allows stored inspections to be selected• Easy to install and operate, sets up using a remote PC• Inspection can be viewed without a PC using the PresencePLUS
Pro’s live video output.• Choose between a variety of inspection tools such as Locational
Tools, Vision Tools and Analysis Tools
PresencePLUS Pro Table of Contents
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243Kit Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244Controller Specifications & Dimensions . . . . . . . . . . . . . . . . . . .245Camera Specifications & Dimensions . . . . . . . . . . . . . . . . . . . .246Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248-249Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250-251
PresencePLUS TM Pro Vision Sensor
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Locate PatternFind Grey Scale
Blob Edge Object
PatternCount Measure Test
PresencePLUS Pro Tools
Communication
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PresencePLUS TM Pro Vision SensorVision System
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A Banner PresencePLUS Pro System is comprised of a controller, a camera, an interconnect cable, a communication cable(serial or Ethernet), a light source, a lens, software (on CD or downloadable from web) and a Quickstart Guide. These compo-nents can be purchased individually to create a system to meet your specific needs or in kits. Listed below, are the minimumrequired components for a PresencePLUS Pro System. Optional components are also available to enhance and/or fill morespecific needs. Consult your Banner sales representative for more details or visit our web site at www.bannerengineering.com.
PresencePLUS Pro System Required Components
Quickstart GuideOrder p/n 30 683 69 or download it at
www.bannerengineering.com
CD-ROM with free softwareOrder p/n 30 699 52 or download it at
www.bannerengineering.com
ModelP/N Description
LEDRA80X80W30 699 05
Red LED area light(80 x 80 mm)
LEDRR80X80W30 700 15
Red LED ring light(80 x 80 mm)
LEDRB70X70W30 699 04
Red LED backlight,diffused (70 x 70 mm)
Lighting
ModelP/N Description
PPCAM30 625 68 Camera
Model Description
PPCTL Controller
ModelP/N Description
LCF0830 572 98 8 mm lens with focus locking
LCF1230 572 99 12 mm lens with focus locking
LCF1630 565 22 16 mm lens with focus locking
Model Description
PPC06 2 m cordset, straight
PPC23 7 m cordset, straight
PPC32 10 m cordset, straight
PPC06RA 2 m cordset, right-angle
PPC23RA 7 m cordset, right-angle
PPC32RA 10 m cordset, right-angle 30 711 04
30 708 28
30 708 27
30 711 03
30 624 10
30 624 09
P/N
Interconnect cables (camera to controller)
Standard C-Mount Lenses
Camera
Model Description
DB9P06 2 m cordset, DB9 Male to DB9Female Serial Cable
DB9P15 5 m cordset, DB9 Male to DB9Female Serial Cable
DB9P30 9 m cordset, DB9 Male to DB9Female Serial Cable 30 674 57
30 674 56
30 674 55
P/N
STP07 2,1 m RJ45 Cat5e ShieldedEthernet Cable 30 699 85
STP25 7,6 m RJ45 Cat5e ShieldedEthernet Cable 30 699 86
STPX07 2,1 m RJ45 Cat5e CrossoverShielded Ethernet Cable 30 699 87
STPX25 7,6 m RJ45 Cat5e CrossoverShielded Ethernet Cable 30 699 88
30 629 37
P/N
Communication Cables
Controller
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Below are available Solution Kit Models. Solution kits include a sensor, 8, 12 or 16 mm lens, 2 or 7 m cable and visible red LEDlight source. Kits also include the serial or Ethernet cable to connect to a Windows PC, a CD-ROM, containing the Presence-PLUS Pro software and a Quickstart Guide. Solution Kits listed are only a partial listing; see Model Scheme below to order otherkits. Basic kits include a camera, controller, interconnect cables, Quickstart Guide and a CD-ROM. For applications requiringother lensing or lighting, choose a Basic kit and order the lens and light separately.
PresencePLUS Pro Kits
PresencePLUS Pro Kit Model Scheme Example
Number Description
1 Camera and Controller: PresencePLUS Pro Kit
2 Interconnect Cable Length: 06 = 2 m, 23 = 7 m
3 Lenses: 08 = LCF08 (8 mm), 12 = LCF12 (12 mm), 16 = LCF16 (16 mm)
4 Light Sources: A = LEDRA80X80W (Area Light, 80 mm x 80 mm),B = LEDRB70X70W (Backlight, 70 mm x 70 mm), R = LEDRR80X80W (Ringlight, 80 mm x 80 mm)
5 Controller to PC Interface: S = Serial DB9P06 Cordset 2 m, DB9 Male to DB9 FemaleE = Ethernet STPX07 Cordset Cat5e Crossover Shielded RJ45; 2,1 m
PPCTLPPCAM
PPCTLPPCAM
Camera ControllerModel Interconnect Cable,Camera to Controller
7 mPPK23
PPK06 2 m
View
30 696 51
30 696 57
P/N
P P K 0 6 0 8 A E
1 2 3 4 5
View Model P/N Lens LightSource
InterconnectCable
PC InterfaceCable
PPK0608RE 30 696 70 8 mm
Ring Light 2 mCat5e 2 m
Crossover RJ45Ethernet
PPK0612RE 30 696 74 12 mm
PPK0616RE 30 696 78 16 mm
PPK0608AE 30 696 58 8 mm
Area Light 2 mCat5e 2 m
Crossover RJ45Ethernet
PPK0612AE 30 696 62 12 mm
PPK0616AE 30 696 66 16 mm
PPK0608BE 30 696 50 8 mm
Back Light 2 mCat5e 2 m
Crossover RJ45Ethernet
PPK0612BE 30 563 84 12 mm
PPK0616BE 30 612 51 16 mm
PresencePLUS Pro Basic Kits
PresencePLUS Pro Solution Kits
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PresencePLUS TM Pro Vision SensorVision System
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Discrete I/O1 Trigger IN (pin 3)1 Strobe OUT (pin 4)6 Programmable I/O (pins 9-14)
Input SpecificationsNPN: ON < 3 VOFF-state voltage: > 10 V at 4 mA max.
Output Rating150 mA max, each outputOFF-state leakage current: < 100 µAON-state saturation voltage: < 1 V at 50 mA (NPN); < 2 V at 50 mA (PNP)
Supply Voltage and Current 10-30 Vdc; 1,5 A max. (exclusive of load)
Indicators 8 LEDs: Trigger, Ready, Power, Pass, Fail, Error, Ethernet Connection, Ethernet Data Transfer
Supply Protection Circuitry Protected against reverse polarity and transient voltages
Operating Conditions Temperature: 0° to +50°C Maximum relative humidity: 90% (non-condensing)
Display Options PC and NTSC video
Construction and Weight
Communication1 RJ-45 Ethernet-connection for running PresencePLUS Pro software and/or output inspectionresults. 1 RS-232 DB-9 port for running PresencePLUS Pro software and/or output inspectionresults. 1 RS-232 wired connection to output inspection results.
Steel with black zinc plating, rated IEC IP20; Approx. 0,55 kg
Memory Stores up to 12 inspection files
Output Configuration NPN or PNP software selectable
PresencePLUS Pro Controller PPCTL Specifications
PNP: ON > (+V–2) V at 1 mA max.OFF-state voltage: < 3 V at 6 mA max.
1 Product Change IN (pin 15)4 Product Select IN (pins 16-19)
a
127,0133,3
101,6
30,9
74,0105,0
15,0
158,0
146,0
PresencePLUS Pro Controller PPCTL Dimensions (mm)
Legend:a) Mounting hole centres
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a
b
ø 28,0
32,0
30,067,1
78,2
PresencePLUS Pro Camera PPCAM Dimensions (mm)
Legend:a) 6x M3 x 0,5 mm holes, 4 mm deep, b) 1/4-20 internal thread
Acquisition Frames per second: 30 max.
Exposure Time 0,10 ms to 3600 ms
Imager Size 307.200 (640 x 480) pixels
Interface LVDS
Pixel Size 7,4 x 7,4 µ
Lens Mount Standard C-mount (1" - 32 UN)
Construction Black anodised aluminum, rated IEC IP20
Levels of Grey Scale 256
Imager 4,8 x 3,6 mm; 6 mm diagonal (0,085 mm CCD)
PresencePLUS Pro Camera PPCAM Specifications
Max. Cable Length 10 m
Weight Approx. 0,09 kg
Operating ConditionsTemperature: 0° to +50°CMaximum relative humidity: 90% (non-condensing)
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PresencePLUS TM Pro Vision SensorVision System
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View Model Description P/N
Ring Lights: Mount directly to the sensor for easy setup and illuminate any objectdirectly in front of the sensors.Examples: Verify date or lot codes on labels, detect label presence, double sheetprotection.
LEDRR80X80W Red LED ring light, strobed (80 x 80 mm) 30 700 15
LEDIR80X80W Infrared LED ring light, strobed (80 x 80 mm) 30 027 79
LEDBR80X80W Blue LED ring light, strobed (80 x 80 mm) 30 716 43
LEDGR80X80W Green LED ring light, strobed (80 x 80 mm) 30 716 42
LEDWR80X80W White LED ring light, strobed (80 x 80 mm) 30 711 01
Area Lights: Provide an even illumination in a concentrated area.Examples: Use as a dark-field illuminator, detect notches in ceramic rings, detectdents in metal tubing, verify printing on reflective surfaces, distinguish betweenrough and smooth surfaces.
LEDIA80X80W IR LED long-range area light, lightly diffused, strobed (80 x 80 mm) 30 029 02
LEDRA80X80W Red LED area light, lightly diffused, strobed (80 x 80 mm) 30 699 05
Backlights: Placed behind the target, directly facing the sensor and have a highlydiffused surface and uniform brightness, with a lower intensity than other lights.Examples: Creates a silhouette of the part, detect foreign material on a clear web,sort parts by size and shape, measure spacing between the leads of an IC chip,measure the height of a cap on a clear bottle, inspect for cracks or holes in sheetmaterial.
LEDRB70X70W Red LED backlight, diffused, strobed (70 x 70 mm) 30 699 04
On-Axis Lights: Provide even, diffused illumination for flat, reflective surfaces.Examples: Detect markings on brushed metal surface, verify date codes onreflective surfaces.
LEDRO50N Red LED on-axis light (50 x 50 mm), 12 Vdc 30 656 74
Highly-Diffused Lights: Provide soft illumination from multiple directions,minimizing glare and shadows.Examples: Verify date-code ink on curved metallic surfaces, such as soda canbottoms, read printing on clear plastic, verify printing on plastic bottles.
LEDRD150N Red LED dome light (ø 150 mm), 12 Vdc 30 656 18
Low-Angle Ring Lights: Light is directed nearly perpendicular to the direction of aninspection, enhancing the contrast of surface features.Examples: Detect etching in glass, metal or plastic, count solder balls, detectmissing material and roundness in the opening of a plastic bottle, detect surfacetexture on metal sheets.
LEDRI100N Red LED low-angle ring light (ø 100 mm), 12 Vdc 30 656 60
PresencePLUS Pro Lighting
PresencePLUS TM Pro Vision Sensor
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4 mm Lens
12 mm Lens with focus locking
DescriptionModel
8 mm Lens with focus locking
50 mm Lens with focus locking, metal housing, adjustable aperture*
C-Mount Lens Extension Kit
LCF12
LCF04
LCF08
LCF50L2R
LEK 30 690 52
30 688 88
30 572 99
30 572 98
30 688 84
P/NView
PresencePLUS Pro Standard Lenses
* Too wide to use with LED ring light
Description
6,5 mm Lens with adjustable aperture and without focus adjustability
Model
8 mm Lens with focus locking and adjustable apertureLCF08LT
12 mm Lens with focus locking and adjustable aperture
16 mm Lens with focus locking and adjustable apertureLCF16LT
LCF12LT
25 mm Lens with focus locking and adjustable aperture
LCF06LT
50 mm Lens with focus locking and adjustable apertureLCF50LT
75 mm Lens with focus locking and adjustable aperture
C-Mount Lens Extension KitLEK
LCF75LT
LCF25LT
View
30 690 52
30 705 46
30 700 36
30 700 35
30 700 34
30 700 33
30 700 32
30 700 31
P/N
LCF16
LCF25R
LCF25LR
LCF50L1R
LCF75LR
16 mm Lens with focus locking
25 mm Lens, adjustable aperture
25 mm Lens with focus locking, adjustable aperture
50 mm Lens with focus locking, adjustable aperture
75 mm Lens with focus locking, metal housing, adjustable aperture*
30 565 22
30 688 85
30 688 86
30 688 87
30 705 45
FLTUV Clear protective ultraviolet filter for high-performance lenses 30 029 87
View Model Colour Description P/N
FLTI IR (≥ 760 nm) Blocks visible light and passes infrared light 30 695 30
FLTR Red (≥ 600 nm) Improves quality by helping to reduce ambientlight; it passes red and infrared light 30 696 27
LEDRRPFK n/a Polarizing filter kit for LEDRR80X80W 30 563 06
PresencePLUS Pro Filters
PresencePLUS Pro High-Performance Lenses
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PresencePLUS TM Pro Vision SensorVision System
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View Model Description P/N
PPM9 9" (diagonal measure) Black & White, Metal, NTSC Video MonitorSupply voltage and current: 100-240 Vac, 50/60 Hz 30 683 66
View Model Description P/N
BNC06 2 m Cordset, Coaxial with Male BNC on Both Ends 30 674 58
BNC15 5 m Cordset, Coaxial with Male BNC on Both Ends 30 674 59
BNC30 9 m Cordset, Coaxial with Male BNC on Both Ends 30 674 60
View Model Description P/N
PPE4-G Heavy-duty stainless steel enclosure kit for PresencePLUS ProCamera and Ring Light – glass viewport; rated IP56 30 028 03
PPE4-P Heavy-duty stainless steel enclosure kit for PresencePLUS ProCamera and Ring Light – polycarbonate viewport; rated IP56 30 026 95
View Model Description P/N
PSA-12E
Input: 100-250 Vac, 50/60 HzInput Cord: Cont. Europe, (Schuko CEE 7)Output: 12 Vdc ±5% with voltage regulation of ±1%; 3,5 A max.Output Cable: 1,8 m terminated with 9-pin D-sub connector
(female pins)Used with: Continuous LED Lights
30 657 16
PresencePLUS Pro Monitor
PresencePLUS Pro Monitor Cables
PresencePLUS Pro Camera Enclosure Kits
PresencePLUS Pro Lighting Power Supply
PresencePLUS TM Pro Vision Sensor
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Model Description Dimensions (mm) P/N
SMBPPLU
• Long U-mountingbracket for camera
65,032,5
30,5
43,5
Ø 58,530,5
15,3
10,010,015,0°
30,0°
30 705 49
SMBPPRA
• Right-anglemounting bracketfor camera 43,5
4 x 4,4
65,0
30,0
2 x 40,0
17,5
4 x 3,50
29,0
12,010,0 15,0
30,0
2 xø58,5
4 x 30°
2 x 32,5
30 693 81
SMBPPU
• U-mounting bracketfor camera 30 693 80
SMBPPDH
• DIN-rail mountingbracket forcontroller
30 668 13
SMBPPDE
• Edge-mount DIN-railmounting bracketfor controller
30 027 67
ø 25,0
ø 16,0
120˚
2 x ø3,4
34
2 x 40,0
1,531,0
48,0
103,012,9
104,6 67,6
5,0318,2
158,8
146,0 6,4
15,2
74,0
46,7
19,0
64,8
5,0
18,367,7
104,6
74,015,26,46,4
146,0
PresencePLUS Pro Camera & Controller Brackets
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PresencePLUS TM Pro Vision SensorVision System
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SMBPPKE3
• Flexible knucklemounting bracketfor camera
• 76,2 mm extension
Model Description Dimensions (mm)
76,2 12,8
ø 22,2
P/N
30 710 43
SMBPPKE6
SMBPPK
• Flexible knucklemounting bracketfor camera
72,3
31,7
42,8
22,1
27,7
7,6 58,8
• Flexible knucklemounting bracketfor camera
• 152,4 mm extension
30 710 41
152,4 12,8
ø 22,2
30 710 97
SMBPPKB
• Flexible knucklemounting bracketbase for camera
50,863,5
63,5
50,8
ø 5,519,1
30 710 42
PresencePLUS Pro Camera Knuckle Brackets
1/4-20 Thread
1/4-20 Thread
1/4-20 Thread
1/4-20 Thread
1/4-20InternalThread
PresencePLUSTM Vision Sensor
Pixel-Counting Sensor
• An easy-to-use camera-based sensor that solves inspection appli-cations in the place of multiple discrete sensor configurations
• 512 x 384 CMOS pixel array with 256-level grey scale• The image is converted to black and white pixels at a user-
calibrated threshold• Pass/Fail judgement by comparing the pixel count to a user-defined
or taught reference count• Compact housing with M12x1 quick-disconnect and two indication
LEDs• Embedded power supply for strobe light source• Easy setup with friendly Windows software (on a user's PC) or the
convenient PRC1 hand-held controller with LCD display• Choose from an extensive range of C-Mount lenses, lighting
systems and brackets
PresencePLUS Table of Contents
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253Sensor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254Sensor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Controller Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
PresencePLUS TM Vision Sensor
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PresencePLUS TM Vision SensorVision System
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A Banner PresencePLUS Pixel-Counting System is comprised of a sensor, a controller (hand-held controller or PC), a serialcable (sensor to PC cable), a quick-disconnect cable, a light source, a lens and free software (on CD or downloadable fromweb). In addition, the user must supply a trigger device and a power supply. These components can be purchased individuallyto create a system to meet your specific needs or in kits. Listed below, are the minimum required components for a Presence-PLUS Pixel-Counting system. Optional components are also available to enhance and/or fill more specific needs. Consult yourBanner sales representative for more details or visit our web site at www.bannerengineering.com.
PresencePLUS System Required Components
CD-ROM with free software*Order p/n 30 648 68 or download it at
www.bannerengineering.com
ModelP/N Description
PRC130 565 20
Controller (comes withMCC-6409 cord)
ModelP/N Description
LCF0830 572 98 8 mm lens with focus locking
LCF1230 572 99 12 mm lens with focus locking
LCF1630 565 22 16 mm lens with focus locking
* Model P2B65Q Pixel-Counting Sensor requires either the serial cable and CD-ROM or the hand-held controller for programming.
Handheld Controller*
Standard C-Mount Lenses
ModelP/N
ModelP/N
Description
MQDC-60630 569 13 2 m QD straight
MQDC-61530 569 14 5 m QD straight
MQDC-63030 569 15 9 m QD straight
ModelP/N Description
P2C-0730 632 11
Sensor to PC Serial 2134 mmCable (includes free CD ROM)
Serial Cable*
MQDC-606RA30 613 23 2 m QD right-angle
MQDC-615RA30 613 24 5 m QD right-angle
MQDC-630RA30 613 25 9 m QD right-angle
Quick-Disconnect (QD) Cables
ModelP/N Description
LEDR14030 565 21
Red LED ring light, strobed(powered by model P2B65Q)
LEDRB70X7030 608 62
Red LED backlight, diffused,strobed (70 x 70 mm) (powered
by model P2B65Q)
LEDRA80X8030 608 63
Red LED area light, strobed(80 x 80 mm)
(powered by model P2B65Q)
Lighting
Model Description
P2B65Q Setup with Windows PC orHandheld Controller
Pixel-Counting Sensor
30 633 10
P/N
PresencePLUS TM Vision Sensor
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Judgement Status Indicator Green: Result of last trigger was PASS Red: Result of last trigger was FAIL
Lens Mount Standard C-mount (1"-32 UN)
Output Protection Circuitry Protected against continuous overload or short circuit
Output Rating50 mA max, each outputOFF-state leakage current: < 100 µAON-state saturation voltage: < 1 V at 50 mA (NPN); < 2 V at 50 mA (PNP)
Supply Voltage and Current22 to 26 Vdc; 250 mA max (exclusive of loads); current required by the PRC1 controller is200 mA; current required by LEDR140, LEDRB70x70 or LEDRA80x80 is 300 mA
Sensor Response TimeOutputs, if enabled, switch within 50 ms from the leading edge of the trigger input signal.Additional delay may be programmed.
Supply Protection Circuitry Protected against reverse polarity and transient voltages
Construction Aluminum housing with anodised and painted finish, rated IP20
Trigger Input
The sensor trigger may be configured to accept either a NPN or PNP input.Internal pull-up (NPN) or pulldown (PNP) is provided:NPN: ON < 2 V at 3 mA maximum; OFF >10 VPNP: ON > 10 V at 3 mA maximum; OFF < 2 VA 100 µs minimum pulse width is required for either mode.
Sensor Status Indicator
Yellow (flashing): Power ON, sensor initialising and executing self-diagnosticsYellow (solid): Power ON, sensor not in RUN modeGreen: Power ON, sensor in RUN mode, READY to process triggersRed: Power is ON, sensor fault has been detected
Array Size 512 x 384 CMOS pixel array
Output Configuration3 solid-state contacts which may be individually programmed for function (Pass, Fail, FailHigh, Fail Low, Output Ready and Sensor Fail) mode (NPN and PNP) or type (latched andpulsed); see PresencePLUS PC Software help file for more information
PresencePLUS Pixel-Counting Sensor Specifications
Connections6-pin M12x1 quick-disconnect fitting for connection to the MQDC-6 series cable; cables areordered separately
Operating ConditionsTemperature: 0° to 50°CMax. relative humidity: 90% at 50°C (non-condensing)
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PresencePLUS TM Vision SensorVision System
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53,0
ø 31,2
M12 x 1
31
78,0
a
b
PresencePLUS Pixel-Counting Sensor Dimensions (mm)
Legend:a) Sensor status indicatorb) Judgement status indicator
PresencePLUS Pixel-Counting Sensor Wiring Diagram
PNP
bn
bu
wh
bk
gy
pk
a
b
b
b
c
a) 24 Vdcb) Loadc) External trigger
Supply Voltage and Current22 to 26 Vdc; 200 mA max supplied through connection toP2B65Q sensor
Supply Protection Circuitry Protected against reverse polarity and transient voltages
ConstructionHousing: black ABS or polystyreneSwitches: Polyester membraneRated IP20
Connections RJ11 modular jack for supplied coiled cord; extends to 4 m
Operating ConditionsTemperature: 0° to 50°CMax. relative humidity: 90% at 50°C (non-condensing)
Display 128 x 64 pixel LCD
PresencePLUS PRC1 Controller Specifications
TM
PresencePLUS TM Vision Sensor
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* Too wide to use with LEDR140 ring light.
4 mm Lens
12 mm Lens with focus locking
30 690 52
30 705 45
DescriptionModel
8 mm Lens with focus locking
16 mm Lens with focus locking
30 688 88
30 688 87
25 mm Lens, adjustable aperture
50 mm Lens with focus locking, adjustable aperture
30 688 86
30 688 85
25 mm Lens with focus locking, adjustable aperture
50 mm Lens with focus locking, metal housing, adjustable aperture*
30 565 22
30 572 99
75 mm Lens with focus locking, metal housing, adjustable aperture*
30 572 98
C-Mount Lens Extension Kit
30 688 84
LCF12
LCF04
P/N
LCF08
LCF16
LCF50L1R
LCF25R
LCF25LR
LCF50L2R
LCF75LR
LEK
View
PresencePLUS Standard Lenses
View Model Description P/N
PE4-G Stainless steel enclosure kit with glass window for sensor; rated IP56 30 667 01
PE4-P Stainless steel enclosure kit with polycarbonate window for sensor;rated IP56 30 665 19
View Model Colour Description P/N
FLTI IR (≥ 760 nm) Blocks visible light and passes infrared light 30 695 30
FLTR Red (≥ 600 nm) Improves quality by helping to reduce ambientlight; it passes red and infrared light 30 696 27
LEDRPFK n/a Polarizing filter kit for LEDR140 30 583 53
PresencePLUS Filters
PresencePLUS Sensor Enclosure Kits
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PresencePLUS TM Vision SensorVision System
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PresencePLUS Sensor Brackets
Model Description Dimensions (mm) P/N
SMBPBM
• Base-mountingbracket
1,8
2 x 6,8
ø6,8
12,4
4,8
64
6,2 2 x R7,1
13,1
6,1
38
60,0
30,0
31,8
22,1
43,9
30,5
15,2
41,32x 4,6
15,5
2x R3,0
21,6 33,9
27,9
14,0
30 569 49
SMBPCM
• Column mountingbracket
29,0
26,9 7,4
64,0
39,4 15,0
30,0 78,7
7,4
57,9
1/4"-202 x M6
x 1
30 569 47
x4 C’sink for M4 flathead screws(supplied with bracket)