Product and Application Information - Eatonpub/@eaton/@japan/... · Competition Cross Reference...

Eaton DOWMAX ME Motor

Product and Application Information

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Eaton is a diversified power management company providing energy-efficient solutions that help our customers effectively manage electrical, hydraulic and mechanical power. With 2012 sales of $16.3 billion, Eaton is a global technology leader in electrical products, systems and services for power quality, distribution and control, power transmission, lighting and wiring products; hydraulics components, systems and services for industrial and mobile equipment; aerospace fuel, hydraulics and pneumatic systems for commercial and military use; and truck and automotive drivetrain and powertrain systems for performance, fuel economy and safety. Eaton acquired Cooper Industries plc in 2012. Eaton has approximately 103,000 employees and sells products to customers in more than 175 countries. For more information, visit www.eaton.com.

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4 Eaton DOWMAX ME Motor Product and Application Information

With over 40 years of manufacturing history and more than a 250,000 Million working units in the field worldwide Eaton DOWMAX Motors have become the product of choice for demanding and precise hydraulic drive applications. With a superior power to weight ratio DOWMAX Motors provide stable, highly efficient, safe and reliable drive solutions for a wide variety of mobile and industrial applications. This outstanding product line ensures; stable performance, excellent durability in both harsh and differing working environments while providing optimum up-time, leading to improved machine performance and productivity.

About Eaton DOWMAX ME Motor

The Eaton DOWMAX ME Motor is an axial piston High Torque Low Speed (HTLS) motor. Incorporating a unique and compact double swash plate design with up to 22 pistons it differs from the more traditional, radial piston (HTLS) motors. As well as outstanding power to weight performance and compactness, the unique design offers significant benefits by reducing

speed fluctuations, minimizing flow drift and ripple, common to (HTLS) radial piston motors, by as much as 50%. Due to its double swash-plate design, low speed performance is considered outstanding, even below 5 rpm, offering smooth and precise performance over a wide operating range. Furthermore the unique design ensures the motor works in the high efficiency zone, ensuring machines operate in the best conditions possible, ensuring optimum performance, energy efficiency and safety. For example, when installed in swing and winch drive applications in multi industrial and mobile platforms. Higher starting torque, overall efficiency and rugged construction makes DOWMAX the superior drive solution of choice for engineers, for machines with high load starts, where smooth and precise control is critical. This is particularly important to avoid machine vibration, instability or overshoot conditions that may compromise machine or operator safety and comfort.

The Eaton DOWMAX ME Motor maintains its outstanding performance in the harshest of environments with a rugged and compact construction.

An outstanding power to weight ratio makes it the most compact motor in its class while its high tolerance to thermal shock ensures consistent performance over a wide temperature range. Even applications with more than 70C temperature differences between system and ambient continue to perform at an optimum level. Significantly lower noise levels are achieved through the unique dual swash-plate, multi piston configuration plus an advanced timing plate design that reduces pressure ripples that generate system pulsations.

The Eaton DOWMAX ME Motor family offers a wide range of displacements with 13 standard models. With a wide variety of features and enhancements including; mechanical brake, planetary gear box, speed sensor and integral control features, the motor is easily customized to suit differing customer and application needs. With ongoing development the Eaton DOWMAX ME Motor range is set to continue its leading edge performance while enhancing its strong reputation for reliability and improving machine productivity.

Our mission was to aggressively affirm Eaton's capabilities in advanced product design, manufacture and supply, as well as our system and servicing strengths that are actively at work around the world, said Noriyuki Kimata, general manager of Eaton in Japan.

5Eaton DOWMAX ME Motor Product and Application Information

General Information

Product Overview Benefits Typical ApplicationsDisplacement:

99 cc/rev ~ 4097 cc/rev

Power: 45 kw ~ 211 kw

Rated (Continuous) pressure: 27.5 Mpa for ME100-850B 24.5 Mpa for ME1300A-4100

Rated torque at rated pressure: From 432 Nm - 16,000 Nm Up to 70,000 Nm with motor/gearbox configuration

Overall efficiency: exceeds 92%

Wide range of fluid mediums including: water glycol and phosphate esters

Optimum design ensures smooth and quiet operation

Rugged construction provides reliable and long service life

Compact design reduces space requirements and simplifies installation

Excellent anti-slip features increases ease of operation and improves safety

Unique disc valve timing plate design ensures motor is unaffected by thermal shock

Winch drive

Swing drive

Conveyer

Hatch cover

Injection molding machine

Steel mill

Traction drive

Shield tunneling

Pleasure machine

Water gate

Stirrer drive

Extremely reliable & compact with tremendous power density


ModelDisplacement

Rated Pressure

Peak Pressure Rated Torque Rated Speed Max. SpeedRated horse

powerWeight

cm3/rev MPa MPa N.m rpm rpm kW kg

ME100 99 27.5 31.9 432 1000 1000 45 22

ME150* 152 27.5 31.9 667 600 800 42 42

ME175* 175 27.5 31.9 765 600 800 48 42

ME300B 300 27.5 31.9 1,320 660 800 90 60

ME350B 350 27.5 31.9 1,530 660 800 106 60

ME600B 600 27.5 31.9 2,620 500 600 137 96

ME750B 750 27.5 31.9 3,280 450 520 154 123

ME850B 848 27.5 31.9 3,708 400 450 155 123

ME1300A 1,345 24.5 31.9 5,250 200 390 138 170

ME1900 1,868 24.5 31.9 7,290 140 260 128 270

ME2600 2,578 24.5 31.9 10,070 110 230 159 350

ME3100 3,104 24.5 31.9 12,120 110 230 186 364

ME4100 4,097 24.5 31.9 15,990 75 200 211 520

Limit of hydraulic fluid temperature: -20oC - +80oC (Optimum hydraulic fluid temp 60-70oC) Limit of hydraulic fluid viscosity: 15 - 500 cSt (Advisable fluid viscosity range: 25 100 cSt)

* ME150 & ME175 are special double swash plate motors.

Eaton DOWMAX ME Motor Basic Products

Product Type

Optionalfeatures

2-Speedmotor

Mechanicalbrake

Single stage planetary gearbox

Double stage planetary gearbox

Counter balancevalve

Speed detection shaft

ME100

ME150

ME175

ME300B

ME350B

ME600B

ME750B

ME850B

ME1300A

ME1900

ME2600

ME3100

ME4100

- Standard available options


Competition Cross Reference

Displacement(cm3/rev)

Kawasaki-Staffa KYB Bosch Rexroth Poclain

ME100 99 NA NA NA NA

ME150 152 NA NA MCR03A160 NA

ME175 175 HMB010 MRH-12 MCR03A160 MS02

ME300B 300 NA NA MCR03A280 NA

ME350B 350 NA NA MCR03A365 MS02

ME600B 600 HMB030 MRH-30 MCR05A565 MS05

ME750B 750 HMB045 NA MCR05A750 MS08

ME850B 848 NA MRH-60 MCR05A820 MS08

ME1300A 1345 HMB080 HMB100 MRH-80 MCR10A1340 MS11

ME1900 1,868 HMB150 HMB125 MRH-135 NA MS18

ME2600 2,578 NA NA NA MS25

ME3100 3,104 HMB200 MRH-190 NA MS35

ME4100 4,097 HM(HD)B270 MRH-270 NA MS50

Displacement (cm3/rev)

Kawasaki-Staffa KYBBosch Rexroth (Hgglunds)

Poclain

ME100-C+CPHFL-96D-26 2,527 NA MRH-135 NA NA

ME150-G+CPHFL-96D-26 3,881 HM(HD)B200 MRH-190 NA NA

ME850BG+CPHFL-90D-5 4,285 HM(HD)B270 MRH-270 NA MS50

ME175-G+CPHFL-96D-26 4,468 HM(HD)B270 MRH-270 NA NA

ME1300AG+CPHFL-108D-5 6,796 HM(HD)B400 MRH-375 CBP140-100 MS83

ME300BG+CPHFL-108D-26 7,659 NA MR-525 CBP 140-120 MS83

ME350BG+CPHFL-108D-26 8,936 NA MRHD-540 CBP 140 MS83

ME1900-G+CPHFL-120D-5 9,439 HMB700 NA CBP 140 MS83

ME2600-G+CPHFL-132D-5 13,027 HMB700 NA CBP 280-200 MS125

ME600BG+CPHFL-120D-26 15,318 NA NA CBP 400-240 MS125

ME750BG+CPHFL-132D-26 19,148 NA NA CBP 400-280 NA




Optional features 2-Speed motor Mechanical brake Planetary gearbox Counter balance valve Speed detection shaft

Winch drive

Swing drive

Spreader conveyer

Hatch cover

Injection molding

Steel mill

Traction drive

Shield tunneling

Typical Applications

- Standard available options

More efficient and safer production


Success Story

Crane

Tower Crane

Major Application Swingdriveformultiplesizesandtypesoftowercranes

Product Benefits Widerangeofchoicesforvariousmodels

Lessfluctuationatlowspeedswithreducedloadswayimprovesmachineperformanceandoperatorsafety

Doubleswash-platedesignprovidessmoothandstablerotationalperformance,ensuringtowerstabilityandimprovedperformance

Eaton Solution ME600BP,ME750BP,ME1300AP,ME2600-P

Major Application DriveswinchesandswingfunctionfortheRoughTerrainCrane

Providesmotorswithcompatibleinterfaceforcustomer-suppliedgearboxes

Product Benefits Interchangeablewithdifferentsizeandtypesofgearbox

Stableworkingperformancewithfullrangeofspeeds

Uniqueslowspeedcapabilitiescriticalinachievingprecisionliftingandplacement

Outstandinglowspeedperformancewithincreasedsafetylevels

Eaton Solution WinchFunction(16and25Ton):ME350BG

SwingFunction:MB100-P40


Success Story

Sugar Cane Harvester

Major Application Maindriveforthesugarcaneharvestercutterblades

Rotatesthechopperdriveandguidesthecanestalksintothecaneharvester

Product Benefits Reducesmaintenancecostsandimprovesroductivityinextremeworkingenvironments

Compactdesignidealforconfinedspaces

Eaton Solution CutterDrive:ME175-C

ChopperDrive:ME300BC

100 Ton Carrier

Major Application Multipledrivesystemforcomplexchaindrivesystem

Product Benefits Highefficiencyandoptimumstartingtorqueprovidesuperiormachineperformanceatmaximumload

Canmeetcriticalmachinedesigncriteriaandsimplifiedoverallinstallation

Eaton Solution 4pcsofME1300AC


Rotary Drilling Rig

Major Application Rockdrillingcutterdrivewithrequiredspeedof96rpm,670Nm@250bar

Product Benefits Compactdesignenablesanoptimumsizedmotorforthelimitedavailablespace

Higherefficiencyimprovesoverallmachineperformance

Improvedlowspeedperformanceunderhighloadincreasedsafetyandoptimizedmachineperformance

Eaton Solution ME1900-C

Success Story

Pavement Milling Machine

Major Application Cutterdrumdriveforroadsurfacemillingmachine

Product Benefits Compactmotordesignwithhighpowertoweight/sizecapabilitymeetsconfinedspacerequirements

Excellentlowspeedperformanceandcontrolincreasesoverallproductivity

Ruggeddesignprovidesconsistentandstableperformance,andreducesoverallmaintenancecostsdespitetheharshworkingenvironment

Eaton Solution ME1300AP


Success Story

Tunneling Shield (7m)

14T Self-propelled Crusher (79 HP)

Major Application Directrockcrushingdrivefortrackedmobilecontinuousrockcrushingplant

Product Benefits Ruggeddesign,improvedperformanceandreliabilityrequireslessmachinemaintenance

Higherefficiencyandoptimumperformanceimprovesmachineproductthroughput(tonsofcrushedrockperhour)

Eaton Solution ME350BCB+C300BA

Major Application MultiplecuttingheaddrivefunctionforActuators

Product Benefits Compactdesign,plushighpowertosizeoutput,ensuresoptimumperformanceinsmallspace

Highefficiencyacrosstheentireoperatingrange

Outstandinglowerspeedperformanceandenhancedproductivity

ProventrackrecordwithmultiplesuccessesincludingtheEuropeanchanneltunnelproject

Eaton Solution 7mapplication:12pcsofME1300AG+CPHFL-108D-6-P

2mapplication:4pcsof4XME4100withoutgearbox


10T Crawler Carrier

Major Application Directdrivemotorfortrackeddumpertruck

Product Benefits Compactdesignenablesinstallationinaconfinedspace

Highpowertosizeratiohelpscrawlerachieveoptimumtorquerequirementswhenmovingwithhighloadinruggedterrain

Reducesoverallmachineweight,improvingefficiencyanddeliversenergysavings

Eaton Solution 2pcsofME300P

Success Story

Rotating Bucket Screener

Major Application Motordriveinstallationforexcavatorbucketscreenersystem

Product Benefits Compactdesignenablesinstallationinconfinedspaces

Compactdesignfacilitatesdown-sizingofmachinetoimproveproductivityandoverallcosttobuildmachine

Eaton Solution ME300BP


Success Story

Railway Maintenances Machine (54HP)

Major Application Drivemotorsforrailwaymaintenancevehicle

Product Benefits Compactdesignandpowerdensityfittedspaceavailabilityandpowerneeds

Integralbrakeandanti-slipcapabilitiesensuredmachineintegrityandsafetyaswellassmoothoperationwithimprovedperformance/productivity

Eaton Solution 2ME300BP

Rolling Mill

Major Application Drivesrollerballscrewtocontrolrollerpinchpressureandaccuratelycontrolmaterialdimension

UsesWaterGlycolasthemedium

Product Benefits Highthermaltoleranceallowsforstableandaccurateperformance

Anti-slipfeatureensuresthesmoothcontrolandeaseofoperation

Guaranteedoneyearoperationallifeinsevereconditionsusingwaterglycolfluidmedium

Eaton Solution ColdRollingMill:42pcsofME300

RollingMill:2pcsofME850PB


Success Story

Container Crane

Major Application Containerhandlingsystemcomprisingoffourindividualcross-wiredwinches

Product Benefits Highthermaltoleranceensuresoptimumandstableperformanceoverawiderangeofclimaticconditions

Highefficiencyandanti-slipfeatureincreasesaccuracy,limitsoscillationgenerationandminimizesswayofacontainer

Eaton Solution ME100-C

Fishing Boat

Major Application Drivesmultipledrumwinchesfortrawlersandotherfishingvessels

ScrewDrivesforpelletizingfoodforfishfarming

Product Benefits Compactdesignallowsoptimuminstallationflexibility

Highthermaltoleranceensuresoptimumperformanceinvaryingclimaticconditions

Highefficiencyandsmoothoperationacrossspeedrangeincreasesproductivity

Eaton Solution ME300BCforthesefunctions


20m Marine Loading Arm

Major Application Directchaindrivetomaneuverconnectingarmtovessel

Product Benefits Maintainsstableperformanceoverwiderangeofspeeds,improvescontrollabilityandincreasesthroughput

Compactdesignallowsforinstallationinaconfinedspace

Highthermaltoleranceallowsforstableandaccurateperformance

Eaton Solution ME300BCtoME4100-C(4motorsforeacharm)

Rotary Type Dam

Major Application RotaryGatedrivesystemforriverflowandfloodmitigationcontrol

SuccessfullyappliedinmultiriversystemsinKoreaandJapan;Kangjung-boRiver,HyakkenRiver,NikkoRiver,KomorinoRiver,OotaniRiver,NikkoRiver

Product Benefits Improvedreliabilityandruggednessinaharshenvironments

Demonstratedsuperiorperformance,usedinmultipleriverflowcontrolprojectinAsia

Eaton Solution MB350BC150S237+CPHL-175A-137-S(DependingontheprojectrequirementcheckwithEatonapplicationengineering)

Success Story


Success Story

10T Winch Drive

Major Application DirectDriveWinchformarinevessels

Product Benefits Highstartingtorquecombinedwithsmoothoperationavoidsovershootandjerkingofthewinchsystem

Integratedcounterbalancesolutionpreventsunintentionaldescentofthesuspendedload

Highthermaltoleranceallowsforstableandaccurateperformance

Eaton Solution ME2600-PWithCounterBalanceValve

Hatch Cover

Major Application Hatchcoverdriveformarine,rackandpiniondrive

Product Benefits Highthermaltoleranceallowsforstableandaccurateperformance

Longtermreliabilityinruggedoffshoreworkingenvironment

Eaton Solution ME1900-SS1392+C100Z-S253

ME2600-SAS2198+C100Z-S207


Plastic and Rubber Injection Machine

Major Application ScrewDriveforInjectionMoldingMachine.Directdrivewithoutgearbox

Product Benefits Highstartingtorqueandsmoothoperationofthemotorensureprecisionofthemanufacturingprocess

Compactsizeallowsforeasyinstallationinconfinedspace

Highthermaltoleranceallowsstableperformanceoverwiderangeoftemperatures

Eaton Solution 160T:ME350BC

260T:ME600BC,ME750BC

Success Story

Manipulator of the Hydraulic Forging Press

Major Application Tractionandturningdriveforheavyproductmanipulator

Product Benefits Highstartingtorqueandsmoothoperationofthemotorensureprecisionofthemanufacturingprocess

Compactsizeallowsforeasyinstallationinaconfinedspace

GuaranteedperformanceusinginWaterGlycolfluidmedium

Eaton Solution 2pcsofME600BCforTraction

2pcsofME600BCforTurning


Success Story

Axle Endurance Test Bed

Major Application Directaxlesdrivetoprovideconstanttoquerequiredfortestbenchwithmultisensortestcapabilities

Product Benefits Stableandsmoothperformanceatlowspeedensuresimprovedproductivityofmachine

Abilitytoextendthemachine'smulti-sensorcapability

Eaton Solution ME300BC,ME1300AC,2pcsofME4100-C

Ferris Wheel

Major Application WheelDriveforFerrisWheel

Product Benefits Amorecomfortableandenjoyablerideforpassengers

Eaton Solution 16pcsofMB300BG050+CPHFL-66S-R-5-N


Success Story

Theme Park Pirate Ship (10 ~15 m)

Sightseeing Train

Major Application Tractiondrivesystemforthemeparkpirateship

Product Benefits Smoothoperationthroughouttheridecycleamorecomfortable-andexcitingrideforthepassengers

Motorreliabilityandendurancecombinedwithintegralbrakingandload-holdingcapabilitiesensuressafeoperationforbothpassengersandmachine

Compactdesignallowsforeaseofinstallationinaconfinedspace

Eaton Solution 2xME300BC

Major Application TractionDrivefortouristsightseeingtrain

Product Benefits Smoothoperationundervaryingloadconditionsensuresacomfortableandrelaxingrideforthepassengers

Motorreliabilitycombinedwithintegralbrakingandload-holdingcapabilitiesensuressafeoperationforbothpassengersandmachine

Compactdesignforeaseofinstallationinaconfinedspace

Eaton Solution ME175-C(2pcsforeachtire)

ME300BC(2pcsforeachtire)


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As the worlds demand increases for high-efficiency hydraulic systems for mobile and stationary applications, Eaton is helping to solve these challenges more reliably, efficiently and sustainably. Our goal is simple: to provide unique solutions across a wide range of markets that keep businesses on the leading edge of change. Visit Eaton.com/hydraulics/fusion.

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2013 Eaton CorporationAll Rights Reserved Document No. XXXXXXXXXXAugust 2013

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Product and Application Information - Eatonpub/@eaton/@japan/... · Competition Cross Reference...

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