Prodigy Parts Manual - Morbark, LLC · Prodigy Parts Manual COMPACTCOMPACT TM COMPACT Part No....

Prodigy Parts Manual

COMPACTCOMPACTTM

COMPACTCOMPACT

Part No. 999-858.02

COMPACTCOMPACTTM

COMPACTCOMPACT

iii

Table of Contents

Parts List and Illustrations Page Number

Kits and Routine Maintenance Parts Table .................................................................iv

Hydraulic Component Location .................................................................................. 1

Engine and Hydraulic Pump Group ............................................................................ 2

Hydraulic Controls and Cowling Group ...................................................................... 4

Lift Arm Assembly – Version 1 .................................................................................... 8

Lift Arm Assembly – Version 2 .................................................................................. 12

Track Drive System .................................................................................................. 16

Frame Group ............................................................................................................ 18

Decal Group ............................................................................................................. 20

Bolt Torque Table ...................................................................................................... 22

Metric Bolt Torque Table ........................................................................................... 23

The Serial Number shown on the metal tag contains additional information. When looking up replacement parts in this manual, refer only to the ACTUAL SERIAL NUMBER.

083285

TK216P

SERIAL NO:

MODEL NO:

PART NO:

MFG BY:

MANUFACTURING, LLC

TK216

Record SERIAL Number here

Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag underneath the manual holder on the left side of the cowel assembly. NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly.

0 8 3 2 8 5InternalUseOnly

InternalUseOnly

ActualSerialNumber

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iv

Routine Maintenance Replacement Parts

The following parts should be considered as normal stock part items in your location. Keeping a supply of these items will enable you to keep the Prodigy in full service.

Part Name Part Number

Air Filter ........................................................................................................................................... 17211-Z0A-013

Pre-Filter (Air Filter) ......................................................................................................................... 17218-Z0A-810

Fuel Filter (engine mounted) ........................................................................................................... 16910-ZE8-015

Fuel Filter (fuel line) ......................................................................................................................... 15941

Hydraulic Filter (up to Serial Number 093160) ................................................................................ 16400

Hydraulic Filter (from Serial Number 093161 to present) ................................................................ 2420620.001

Engine Oil Filter ............................................................................................................................... 15400-PFB-004

Spark Plug ....................................................................................................................................... BPR5ES

Hydraulic Oil ................................................................................................................................... ISO-68-5

Seal kit for Lift Cylinder .................................................................................................................... 10270

Seal kit for Tilt Cylinder .................................................................................................................... 10470

Seal kit for Wheel Motor .................................................................................................................. L112282.001

Seal kits for Control Valve: Between Section Seal Kit ..................................................................... 17400-4Spool Cap Seal Kit ................................................................................ 17400-5

Replacement cartridge for Counterbalance valve ........................................................................... 2405219.001

Female Auxiliary Hydraulic Coupler Repair kit ................................................................................ KITN38

Replacement Key ............................................................................................................................ 430009

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COMPACTCOMPACT

1

Item No Description

1 Hydraulic valve bank, including control handles

2 Hydraulic fi lter

3 Right track drive

4 Left track drive

5 Hydraulic pump

6 Lift arm hydraulic cylinder

7 Attachment tilt hydraulic cylinder

8 Attachment quick couplings (without protective covers)

Hydraulic Component Location

1026

1

2

3

5

4

6

7

8

COMPACTCOMPACTTM

COMPACTCOMPACT

2

8

29

26

32

2320

20

33

6

21

28

25

3738

39

17

22

27

13

30

14

12

1

34

3531

9

36

19

24

40

41

18

6

7

7

5

Engine and Hydraulic Pump Group

1020

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3

Engine and Hydraulic Pump Group

Key No.

Description Qty Serial No. 221& above

SerialNo. 101-

220

1 FILTER ASSY, SPIN ON W/ HEAD 1 2420620 2420620ENGINE/PUMP ASSY

3 WASHER, FLAT 1/4 G5 4 2303140 23031404 WASHER, LOCK 5/16 G5 2 2303411 23034115 BOLT, HH M8 X 1.25 1 2396235 23962356 BOLT, HH M8 X 1.25 2 2396249 23962497 BOLT, HH M8 X 1.25

(Installed upwards through tank)2 2413269 2413269

8 NUT, M8 2 2702013 27020139 Sealing Washer for M8 Flange Bolt 3 2402300

10 NUT, LOCK M8 X 1.25 ZC 2 2702102 270210211 ENGINE AND PUMP ASSY, PARKER 1 3050105 3050100

12 BOLT, SOC 3/8-24 X 1 NF 2 1912371F 250203413 FITTING 1 2292125 239068114 FITTING 1 2296685 241968615 WASHER 2 230341217 PUMP 1 2414685 L11467018 BEARING 1 241621019 FITTING, HB 12 X 12 SAE ORING 90 1 2419602 242062520 EXHAUST GASKET, 24 HP HONDA 4 2390590.008 2390590.00821 MUFFLER, KANGA 16 1 2391372 239137222 SPARK ARRESTOR 1 2393195A 2393195A23 SPIDER, RED PLATSOMER 1 2394104.003 L11553024 HOSE, FC619-12 CUT 5” LONG 1 2396895-005.00 2396895-005.0025 HUB – SPLINED 1 2409391.001 L11551026 HUB-KEYED 1” 1 2409391.004 L11552027 SCREW, SELF DRILLING 8 X 1/2 HH

SLOTTED2 2411995 2411995

28 BOLT, HEX FLANGE M6 X 1.0 4 2413299 241329929 SQUARE ENGINE SHAFT KEY 1 3010437 301043730 PUMP PRESSURE TUBE, PARKER 1 3050138 305013631 COUPLING SPACER 1 3050204 305007732 ENGINE AND PUMP MOUNT 1 3050206 306002433 EXHAUST ELBOW 2 L115905.003 L115905.00334 FUEL LINE, 17” 1 2396987.017 2396987.01735 FUEL FILTER, IN-LINE 1 2416695 241669536 GASKET, 3.2 MM THK FROM KK513 KID 1 L116041 L11604137 GASKET, 3.2 MM THK FROM KK513 KID 1 L116042 L11604238 FILTER, HYDRAULIC OIL 1 2420620.001 2420620.001

39 FITTING 1 2410609 2410609

40 BONDED SEAL 1 2417973 2417973

41 BULKHEAD LOCKNUT 1 2297485 2297485

N/S HYDRAULIC OIL, ISO-68-5

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4

Hydraulic Controls and Cowling Group

1025

4

4143

4343

4242

116

713

15

18

44

17

143

1

2

16

45

23

46

39

9

19

12

2629

3033

32 (B)

37

27

24

22

20

36

35

31

28

34 32(A)

25

40 40

47

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5

Hydraulic Controls and Cowling Group

Key No.

Description

Qty Serial No. 221& above

SerialNo. 101-

220

CONTROLS/COWLING

1 NUT, M12 X 1.75 NYLOCK ZC 2 2297478 2297478

2 BOLT, CARRIAGE M12 X 1.75 X 40 2 2413268 2413268

3 WASHER, FLAT M12 ZC 2 2702020 2702020

4 CONTROL/COWLING ASSEMBLY

5 INSULATION, COWLING 1 OK17251 OK17251

6 NUT, 10-32 MACHINE ZC 2 1470808 1470808

7 SCREW, MACH PAN 10/32 X 1 2 1914091 1914091

8 ELBOW, HB 1/4 X 1/8 MNPT 1 2296593 2296593

9 WASHER, FLAT 1/4 G5 3 2303140 2303140

10 WASHER, LOCK #10 2 2303409 2303409

11 THROTTLE, CONTROL -COMPLETE- 1 2396134 2396134

12 BOLT, HH M8 X 1.25 X 25 ZC 3 2396235 2396235

13 GRIP 2 2396730 2396730

14 INLINE FUEL SHUTOFF VALVE 1 2405208 2405208

15 FUEL CAP, WITH BREATHER 1 2413330 2413330

16 CHOKE CABLE 1 2413340 2413340

17 IGNITION SWITCH, 3 POSITION 1 2417970 2417970

18 OPERATOR CONTROL WELDMENT 1 3050015 3050015

19 CONTROL VALVE 1 L117280-7 L117280-7

19A CONTROL VALVE SEAL KIT – BETWEEN SECTION SEAL KIT

1 17400-4

19B CONTROL VALVE SEAL KIT – SPOOL CAP SEAL KIT

1 17400-5

20 FITTING 11 2296129 2296129

21 FITTING 1 2296685 2296685

22 COUNTERBALANCE VALVE, PARKER 1 2405219 L116600-1

22A COUNTERBALANCE VALVE REPLACEMENT CARTRIDGE

1 2405219.001

23 FITTING 1 2420636 2420602

24 FITTING 1 2420637 2420637

25 FITTING, TEE 1 3050099 3050099

26 HOSE, AM06-6FJ-6FJ90T (Main hydraulic line from pump)

1 3050125 3050125

27 HOSE, AM04-6FJ-6FJ90T(Counter balance valve to valve bank inlet)

1 3050126 3050126

28 HOSE, AM04-6FJ-6FJ (Lift cylinder base end) 1 3050127 3050127

29 HOSE, AM04-6FJ-6FJ (Lift cylinder rod end) 1 3050128 3050128

30 HOSE, AM06-6FJ-6FJ (Left drive motor) 1 3050129 3050129

31 HOSE, AM06-6FJ-6FJ (Left drive motor) 1 3050130 3050130

32 HOSE, AM06-6FJ-6FJ90T (Auxiliary quick connections)

2 3050131 3050131

32A HOSE, AM06-6FJ-6FJ90T, AUXILIARY MALE QUICK CONNECT

32B HOSE, AM06-6FJ-6FJ90T, AUXILIARY FEMALE QUICK CONNECT

33 HOSE, AM06-6FJ-6FJ (Right drive motor) 1 3050132 3050132

34 HOSE, AM06-6FJ-6FJ (Right drive motor) 1 3050133 3050133

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6

Hydraulic Controls and Cowling Group (continued)

1025

4

4143

4343

4242

116

713

15

18

44

17

143

1

2

16

45

23

46

39

9

19

12

2629

3033

32 (B)

37

27

24

22

20

36

35

31

28

34 32(A)

25

40 40

47

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7

Hydraulic Controls and Cowling Group (continued)

Key No.

Description

Qty Serial No. 221& above

SerialNo. 101-

220

35 HOSE, AM04-6FJ-6FJ (Tilt cylinder base end) 1 3050134 3050134

36 HOSE, AM04-6FJ-6FJ (Tilt cylinder rod end) 1 3050135 3050135

37 HOSE, AM06-6FJ-6FJ90T(Main hydraulic return line)

1 3050137 3050137

38 ADAPTER, HYDR M16X2 TP MALE X 1 70.96892 70.96892

39 IGNITION WIRING HARNESS (shown with hydraulic hose bundle)

1 3050141 3050141

40 ROUND, CONTROL LEVER 2 3050230 3050230



43 KNOB, CONTROL 4 L117270 L117270

44 TACHOMETER/HOUR METER 1 L121540 L121540

45 FITTING 1 2296685 2419686

46 FITTING 1 70.72666

47 KEY 1 430009 430009

COMPACTCOMPACTTM

COMPACTCOMPACT

8

24

9

3642 35

4737

341

222

2320

21

27

44

46

19 13

28

31 1218 29

17

10

38

30

4

11

11

39

40

43

2

3

7

241

45

40

15

8

14

45

15

4

241

4

5

16

16

21

Lift Arm Assembly – Version 1

1021

COMPACTCOMPACTTM

COMPACTCOMPACT

9


Key No.


SerialNo. 101-

220

LIFT ARM ASSY

1 NUT, NF 3/4-16 ELASTIC STOP 2 2294411 2294411

2 ACORN NUT 4 2297479 2297479

3 BOLT, HH M8 X 1.25 X 50 ZC 4 2396258 2396258

4 WASHER, FLAT M20 ZC 2 2398386 2398386

5 WASHER, FLAT M24 ZC 2 2398387 2398387

6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850

7 BOOM ARM PIVOT PIN 1 3050054 3050054

8 SWIVEL PIN WELDMENT 1 3050070 3050070

9 LIFT ARM ASSEMBLY 1 3050101 3050101

10 CHAIN TENSIONER 1 12620 12620

11 FITTING 4 2290102 2290102

12 ROLLER CHAIN 1 2290308SAP-063.50 2290308SAP-063.50

13 CONNECTION LINK 1 2290308SAP.001 2290308SAP.001

14 NUT, M14 X 2.00 NYLOCK ZC 1 2297480 2297480

15 BOLT, HH M8 X 1.25 X 16 ZC 2 2393226 2393226

16 BULKHEAD FITTING 2 2410605 2410605

17 BOLT, HH M12-1.75 X 75 ZC 1 2413272 2413272

18 BOLT, HH M14-2.00 X 65 ZC 1 2413273 2413273

19 BOLT, HH M6 X 1.00 X 12 ZC 2 2413274 2413274

20 FEMALE QUICK DISCONNECT SOCKET 1 2419698 2419698

20A FEMALE QUICK DISCONNECT REPAIR KIT

1 KITN38

21 DUST PLUG FOR FEMALE QUICK DISCONNECT

1 2419698 2419698

22 MALE QUICK DISCONNECT PIN 1 2419699 2419699

23 DUST CAP FOR MALE QUICK DISCONNECT

1 2419699 2419699

24 ZERK, 1/8 STR NPT 5000 5 2651850 2651850

25 ZERK, 1/8NPT 90 DEGREE 1 2651855-A 2651855-A

26 ZERK, M6 X 1.00 STR 1 2651857 2651857

27 BOOM ARM WELDMENT 1 3050020 3050020

28 BOOM ARM COLLAR WELDMENT 1 3050032 3050032

29 CHAIN TENSIONER PLATE 1 3050065 3050065

30 SWIVEL PIN, WITH ZERK 1 3050071 3050071

31 SPROCKET WITH ARM WELDMENT 1 3050075 3050075

ATTACHMENT COUPLING ASSEMBLY

33 NUT, ACORN M8 X 1.25 ZC 2 2297479 2297479

34 WASHER, LOCK M12 ZC 2 2392303 2392303

35 PIN, ROLL 2 2704007 2704007

36 BOLT, HH M12 X 1.75 X 45 ZC GR10.9

2 2706562 2706562

37 MALE ADAPTER WELDMENT 1 3050040 3050040

38 CYLINDER, TILT 2” 1 L110261 L110261

38A TILT CYLINDER SEAL KIT 1 10470 (L110261.001)

COMPACTCOMPACTTM

COMPACTCOMPACT

10

Lift Arm Assembly – Version 1 (continued)

24

9

3642 35

4737

341

222

2320

21

27

44

46

19 13

28

31 1218 29

17

10

38

30

4

11

11

39

40

43

2

3

7

241

45

40

15

8

14

45

15

4

241

4

5

16

16

21

1021

COMPACTCOMPACTTM

COMPACTCOMPACT

11


Key No.


SerialNo. 101-

220

39 CYLINDER,LIFT 2.5” 1 L110461 L110461

39A LIFT CYLINDER SEAL KIT 1 10270 (L110461.001)

40 LIFT CYLINDER PIN 2 L110650 L110650

41 MALE ADAPTER PIN 1 3050055 3050055

42 MALE ADAPTER LOCK 2 3050043 3050043

43 PLUG, O-RING 1 2291626 2291626

44 WASHER, M6 X M18 OD ZC 2 2398388 2398388

45 HARDENED WASHER 1 2398382 2398382

46 NUT, M12 x 1.75 THD ZC 1 2297472 2297472

47 LOCK WASHER 1 2303411 2303411

COMPACTCOMPACTTM

COMPACTCOMPACT

12

3541 34

4636

31

340

20

32

43

19

24

45

47

13

9

1224 18 29

17

10

37

30

4

11

11

38

39

42

2

3

7

241

45

39

15

8

14

44

15

4

241

4

5

22

23

47

48

27

21

49


1142

COMPACTCOMPACTTM

COMPACTCOMPACT

13


Key No.


SerialNo. 101-

220

LIFT ARM ASSY


2 ACORN NUT 4 2297479 2297479

3 BOLT, HH M8 X 1.25 X 50 ZC 4 2396258 2396258

4 WASHER, FLAT M20 ZC 2 2398386 2398386

5 WASHER, FLAT M24 ZC 2 2398387 2398387

6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850





2 ACORN NUT 4 2297479 2297479

3 BOLT 4 2396258 2396258

4 WASHER, FLAT M20 ZC 2 2398386 2398386

5 WASHER, FLAT M24 ZC 2 2398387 2398387

6 ZERK, 1/8 STR NPT 5000 1 2651850 2651850




10 CHAIN TENSIONER 1 12620 12620

11 FITTING 4 2290102 2290102

12 ROLLER CHAIN 1 2290308SAP-063.50 2290308SAP-063.50

13 CONNECTOR LINK 1 2290308SAP.001 2290308SAP.001

14 NYLOCK NUT 1 2297480 2297480

15 BOLT 2 2393226 2393226

16 FITTING 2 2410605 2410605

17 BOLT 1 2413272 2413272

18 BOLT 1 2413273 2413273

19 BOLT 4 2413274 2413274

20 FEMALE QUICK DISCONNECT 1 2419698 2419698

20A FEMALE QUICK DISCONNECT REPAIR KIT

1 KITN38 KITN38

21 DUST PLUG FOR FEMALE QUICK DISCONNECT

1 2419698 2419698

22 MAIL QUICK DISCONNECT 1 2419699 2419699

23 DUST PLUG FOR MALE QUICK DISCONNECT

1 2419699 2419699

24 ZERK 5 2651850 2651850

25 90 DEGREE ZERK 1 2651855-A 2651855-A

26 ZERK 1 2651857 2651857

27 BOOM ARM WELDMENT 1 3050275 3050275

28 BOOM ARM COLLAR 1 3050032 3050032

29 CHAIN TENSIONER -BOOM- 1 3050065 3050065

30 SWIVEL PIN W/ZERK 1 3050071 3050071

31 ATTACHMENT COUPLING 1 3050113 3050113

32 NUT, ACORN M8 X 1.25 ZC 2 2297479 2297479

33 WASHER, LOCK M12 ZC 2 2392303 2392303

COMPACTCOMPACTTM

COMPACTCOMPACT

14


1142

3541 34

4636

31

340

20

32

43

19

24

45

47

13

9

1224 18 29

17

10

37

30

4

11

11

38

39

42

2

3

7

241

45

39

15

8

14

44

15

4

241

4

5

22

23

47

48

27

21

49

COMPACTCOMPACTTM

COMPACTCOMPACT

15


Key No.


SerialNo. 101-

220

34 PIN, ROLL 2 2704007 2704007

35 BOLT, HH M12 X 1.75 X 45 ZC GR10.9

2 2706562 2706562

36 WELDMENT, MALE ADAPTER 1 3050040 3050040

37 CYLINDER, TILT 2” 1 L110261 L110261

38 CYLINDER,LIFT 2.5” 1 L110461 L110461

39 PIN, LIFT CYLINDER 2 [KID] 2 L110650 L110650

40 ROUND, MALE ADAPTER PIN 1 3050055 3050055

41 PLATE, MALE ADAPTER LOCK 2 3050043 3050043

42 PLUG, O-RING 1 2291626 2291626

43 WASHER, M6 X M18 OD ZC 2 2398388 2398388

44 WASHER, HARDENED M14 1 2398382 2398382

45 NUT, M12 x 1.75 THD ZC 1 2297472 2297472

46 WASHER, LOCK 5/16 G5 1 2303411 2303411

47 FRONT COVER 2 3050290 3050290

48 BOOM COVER 1 3050288 3050288

49 UPPER ARM SPROCKET 1 3050074 3050074

COMPACTCOMPACTTM

COMPACTCOMPACT

16

1

11

12159

5

13

4

166, 14

5

19 13 11

74 3

10

2

6, 14

8

1617

18

Track Drive System

1022

COMPACTCOMPACTTM

COMPACTCOMPACT

17

Key No.


SerialNo. 101-

2201 TRACK DRIVE COMPONENTS

2 INNER BEARING 2 OK12793.001 OK12793.001

3 OUTER BEARING 2 OK12793.003 OK12793.003

4 NUT, NF 3/4-16 ZC CASTELLATED 2 1471227 1471227

5 COTTER PIN, 1/8 X 1 1/2 4 1630444 1630444

6 FITTING 4 2399695 2399695

7 DUST CAP 4 2413358 2413358

8 SEAL 2 2417985 2417985

9 DRIVEN HUB WELDMENT 2 3050190 OK12692

10 IDLER HUB WELDMENT 2 3050193 OK12792

11 TIRE AND WHEEL ASSEMBLY 4 2396138 OK14074

11A TIRE 4 2396138.001 2396138.001

11B TUBE 4 2396138.002 2396138.002

11C WHEEL 4 2396138.002 2396138.002

12 NUT, M12 8 2297478 2297478

13 WHEEL LUG NUTS 20 2297483 2297483

14 FITTING 4 2399695 2399695

15 BOLT, HH M12 8 2702090 2702090

16 MOTOR WHEEL 2 L112282 L112282

16A Wheel Motor Seal Kit 1 L112282.001 L112282.001

17 Output Shaft 2 L112282.003 L112282.003

18 Woodruff Key 2 L112282.002 L112282.002

19 TRACK 2 L114062 L114062

COMPACTCOMPACTTM

COMPACTCOMPACT

18

9

6 2 5

5

9

23244

25

17

21

20

12

16 29

19

1015 31

22

28

30

18

106

15

1

14

Frame Group

1024

COMPACTCOMPACTTM

COMPACTCOMPACT

19

Frame Group

Key No.


SerialNo. 101-

220

MISC FRAME COMPONENTS

1 FILTER SHIELD INSULATION 1 OK17250 OK17250

2 NUT, NC 5/8-11 ZC G5 2 1470014 1470014

3 RIVET, ALUM 1/4” X 3/4” AD88A 4 1832089 1832089

4 WASHER, FLAT 1/4 G5 5 2303140 2303140

5 WASHER, FLAT 9/16 1 2303147 2303147

6 WASHER, LOCK 5/16 G5 1 2303411 2303411

7 WASHER, LOCK 5/8 G5 2 2303420 2303420

8 BOLT, HH M8 X 1.25 X 16 ZC 3 2393226 2393226

9 EYEBOLT, 5/8-11 X 1.75 PLATED 3 2393520 2393520

10 BOLT, HH M8 X 1.25 X 25 ZC 1 2396235 2396235

11 BOLT, HH M8 X 1.25 X 12 SS 1 2396274 2396274

12 MANUAL HOLDER 1 2400822 2400822

13 CLAMP, 900729-1 1 2410369 2410369

14 PROTECTIVE PLASTIC COIL SLEEVE 1.5 2417975 2417975

15 NUT, LOCK M8 X 1.25 ZC 1 2702102 2702102

16 PRODIGY FRAME WELDMENT 1 3050025 3050025

17 HOSE TRAY 1 3050052 3050052

18 HYDRAULIC FILTER SHIELD 1 3050059 3050059

19 MUFFLER GUARD 1 3050076 3050076

20 HYDRAULIC DIP STICK ASSEMBLY 1 3050083 3050083

21 TRACK INSTALLATION TOOL 1 3050109 3050109

22 REAR STEP ASSEMBLY

23 NUT, M12 2 2297478 2297478

24 WASHER, FLAT M12 ZC 2 2392304 2392304

25 BOLT, SOC M12 2 2413298 2413298

26 PIN, ROLL 6MM 2 2704007 2704007

27 OPERATOR PLATFORM WELDMENT 1 3050097 3050097

28 BATTERY 1 2413295 2413295

29 BATTERY COVER WELDMENT 1 3050090 3050090

30 BATTERY CABLE, POSITIVE 1 3050142 3050142

31 BATTERY CABLE, NEGATIVE 1 3050143 3050143

COMPACTCOMPACTTM

COMPACTCOMPACT

20

6

7

4

15

12

10

8

3

7

2

149

13

2

11

13

8

3

HID

DE

NB

EA

RIN

G

Decal Group

1023

COMPACTCOMPACTTM

COMPACTCOMPACT

21

Decal Group

Key No.


SerialNo. 101-

220

1 KIT, DECAL TRACKED OK18608

2 DECAL, POWERHOUSE PRODIGY LARGE 1 OK18608.001 OK18608.001

3 DECAL, POWERHOUSE PRODIGY SMALL 3 OK18608.002 OK18608.002

4 DECAL, CONTROL PANEL 1 OK18608.003 OK18608.003

5 DECAL, TK216 1 OK18608.004 OK18608.004

6 DECAL, DO AND DON’T 1 OK18608.005 OK18608.005

7 DECAL, HIDDEN BEARING GREASE REG 1 OK18608.006 OK18608.006

8 DECAL, CABLE EYE 2 OK18608.008 OK18608.008

9 DECAL, HOOK 1 OK18608.009 OK18608.009

10 DECAL, MAX FILL LEVEL 1 OK18608.010 OK18608.010

11 DECAL, SWL 220 LBS 1 OK18608.011 OK18608.011

12 DECAL, ENGINE SWITCH 1 OK18608.012 OK18608.012

13 DECAL, DANGER “PINCH POINT” 2 2396483 2396483

14 DECAL, WARNING (REFUELING) 1 2400403 2400403

15 DECAL, HYDRAULIC OIL (ISO) 68 1 2400407 2400407

COMPACTCOMPACTTM

COMPACTCOMPACT

22

Torque Table for Grade 2, Grade 5 and Grade 8 Bolts

1028

GradeMarking

No Mark

Grade SAE — Grade 2 SAE — Grade 5 SAE — Grade 8

SizePlain Plated Plain Plated Plain Plated

ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m ft. lb. N-m

1/4”-20 5.5 7.5 4.1 5.6 8.5 11.5 6.3 8.5 12 16 9 121/4”-28 6.3 8.5 4.7 6.4 10 13.6 7.3 9.9 14 19 10 14

5/16”-18 12 16 9 12 17 23 13 18 25 34 18 245/16”-24 13 18 10 14 19 26 14 19 27 37 20 273/8”-16 20 27 15 20 31 42 23 31 44 60 33 453/8”-24 23 31 17 23 35 47 26 35 49 66 37 50

7/16”-14 32 43 24 33 50 68 37 50 70 95 52 707/16”-20 36 49 27 37 55 75 41 56 78 106 58 791/2”-13 49 66 37 50 76 103 57 77 106 144 80 1081/2”-20 55 75 41 56 85 115 64 87 120 163 90 122

9/16”-12 70 95 53 72 109 148 82 111 154 209 115 1569/16”-18 79 107 59 80 122 165 91 123 172 233 129 175

5/8”-11 97 132 73 99 150 203 112 152 212 287 159 2165/8”-18 110 149 83 113 170 230 128 174 240 325 180 2443/4”-10 173 235 129 175 266 361 200 271 376 510 282 3823/4”-16 192 260 144 195 297 403 223 302 420 569 315 4277/8”-9 166 225 125 169 430 583 322 437 606 822 454 615

7/8”-14 184 249 138 187 474 643 355 481 668 906 501 679

1”-8 250 339 188 255 644 873 483 655 909 1232 682 9251”-12 274 371 205 278 700 949 529 717 995 1349 746 10111”-14 280 380 210 285 721 977 541 733 1019 1381 764 1036

1-1/8”-7 354 480 266 361 794 1076 596 808 1288 1746 966 13101-1/8”-12 397 538 297 403 890 1207 668 906 1444 1958 1083 1468

1-1/4”-7 500 678 375 508 1120 1518 840 1139 1817 2463 1363 18481-1/4”-12 553 750 415 563 1241 1682 930 1261 2012 2728 1509 20461-3/8”-6 655 888 491 666 1470 1993 1102 1494 2382 3229 1787 2423

1-3/8”-12 746 1011 559 758 1672 2267 1254 1700 2712 3677 2034 27571-1/2”-6 870 1179 652 884 1950 2644 1462 1982 3161 4285 2371 3214

1-1/2”-12 979 1327 734 995 2194 2974 1645 2230 3557 4822 2668 3617

COMPACTCOMPACTTM

COMPACTCOMPACT

23

Metric Torque Table for Grade 5.6, Grade 8.8 and Grade 10.9 Bolts

GradeMarking

Grade 5.6 8.8 10.9

Size ft. lb. N-m ft. lb. N-m ft. lb. N-m

4 1 1.4 2.3 3.1 3.2 4.35 2 2.7 4.6 6.2 6.3 8.66 3.4 4.6 8.2 11 11 158 8.1 11 19 26 27 36

10 16 22 38 52 53 7212 28 38 66 90 92 12414 44 60 104 141 146 19816 69 94 159 215 225 30518 96 130 221 300 310 42020 136 184 314 426 435 59022 184 250 420 570 590 80024 232 315 538 730 752 102027 347 470 785 1065 1106 150030 465 630 1069 1450 1512 205033 634 860 1453 1970 2043 277036 811 1100 1796 2435 2625 3560

MFG

5.6

MFG

8.8

MFG

10.9

COMPACTCOMPACTTM

COMPACTCOMPACT

Compact Power Inc.P.O. Box 40 • Fort Mill, SC 29716

Phone: 800-476-9673 • Fax: 803-548-2762

Web Site: http://www.cpiequipment.com/

Part No. 999-858.02

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