Processing vessels - Thingwerx · Terlet produces process tanks and vessels with a content ranging...
18
Processing vessels
Transcript of Processing vessels - Thingwerx · Terlet produces process tanks and vessels with a content ranging...
Processing vessels
Terlet top driven vessels
Terlet produces process tanks and vessels with a content ranging from 50 to 50,000 litres. These tanks and vessels are
used for preparation processes during which products are mixed, stirred, cooled, heated or crystallized.
MMR VesselsMMR tank for the preparation of soups, sauces and ragoutsThe MMR is a heating/mixing tank that is used for soup
products requiring a combination of mixing and heating
operations. An optimum mix has to be attained, in which the
whole pieces, such as mushrooms, paprika, meat etc., are
kept intact as much as possible. The soup must be cooked
without causing it to burn and stick to the side.
MMR processing tank for the processing of fruit products The MMR is a heating/mixing tank that is used for fruit products
requiring a combination of processing operations. Firstly, an
optimum mixture has to be obtained. Secondly, the fruit pulp
must be heated without causing it to burn and stick to the side.
Processing tank for the dairy industry The “MMR” is a processing tank that is employed as a mixing
tank for mixing cream, fruit or herbs into curds and soft cheese.
Features and benefitsOptimum mixing action, even with thin soups containing •
vegetable and meat pieces
No damage to the product solids•
Good heat transfer, resulting in fast heating•
Fermentation tankCulture and yogurt tankTo allow milk to ferment in a tank in a low-spore environment
and stir effectively the inoculation after it has reached the
desired acidity degree. For culture preparation it is also
necessary to cool the starter so far as possible (with chilled
water) and checking the virulence of the culture.
Features and benefitsResult of scientific research•
Hygienic design•
CIP – cleaning possible•
Terlet Processing Vessels
Vessels with bottom driven agitators Cookers and coolers: Applications used for sauce-, soup-,
ready meals and pie fill production.
Features and benefits cooking vesselFull access•
Hygienic design•
Split dimple pressure jacket for cooking small batches•
Short heating times•
Wall and bottom surface scraped for optimal heat •
transfer
Special agitator for intensive mixing action resulting in •
a more homogeneous end product
Low maintenance •
Less product loss•
No dead corners •
No seals or bearings in contact with product•
Homogenizing through optional homogenizer in one •
vessel
In tiltable execution for viscous products•
CIP provisions optional•
Features and benefits cooling vesselHermetically closed•
No contamination in cooling phase•
Vacuum/pressure execution•
Cooling with central inner cylinder which means very •
short cooling times
No fat separation•
No transport pump needed•
CIP provisions optional•
Terlet bottom driven vessels
Crystallization tank for the production of lactose To allow the lactose in concentrated whey to crystallize,
with continuous supersaturation of the lactose contained
in the solution during cooling.
Pre-crystallization tank for whey powderTo allow the lactose in concentrated whey to crystallize,
at a constant temperature for the preparation of non-
hygroscopic whey powder (“non-caking” whey powder).
Features and benefitsOptimum mixing action•
No damage to crystals•
Even cooling•
Maximum cooling surface resulting in large, regular •
crystals
Hygienic design•
Horizontal vessels for the production of soups, sauces and fruitHorizontal tanks for the processing of soups and saucesThe horizontal cooking/mixing tanks are primarily
employed in the preparation of sauces and soups in
which there is a large variation in relative density. In other
words, the tendency for the components to sink or float.
Horizontal tanks for the processing of fruit productsA horizontal tank can be used for the preparation of all
kinds of fruit products. A great advantage is the very
efficient mixing of products that tend to sink to the bottom
or, conversely, float to the top.
Features and benefitsOptimum mixing action, even at minimum fill ratio•
Large heat exchanging surface•
No damage to the product because of the low •
revolving speed of the stirring mechanism
Terlet horizontal vessels
Bottom driven vessel
50 - 1.500 L
MMR Processing tank
800 - 5.000 L
Horizontal tank
500 - 5.000 L
Bottom driven tank
1.000 - 40.000 L
Top driven tank
800 - 40.000 L
Terlet BV Oostzeestraat 6 7202 CM ZutphenThe Netherlands
TelephoneFaxE-mailInternet
+31 575 593 100+31 575 593 [email protected]
Terlet USA 1385 Armour Blvd. Mundelein, IL 60060USA
TelephoneFaxE-mailInternet
+1 847 247 0182+1 847 247 [email protected]
Terlotherm®
Scraped surface heat exchanger
Vertical unit, which gives a large heat exchange
surface area, and gives a small foot print so valuable
production floor space area, is not required. Our
largest machine gives more than eight times the
surface area than conventional equipment.
One mechanical seal. All other types of equipment
have a minimum of two seals, and require a lot of time
to replace the seals. The seal in the Terlotherm can be
changed very quickly. No special hydraulic system is
required either as in other conventional equipment.
Simple inspection of the interior of the machine via the
top lid, which can be opened without tools. There is no
need to disturb seals or remove shafts.
For maintenance purposes the equipment is easily
accessible and simple to clean.
All product contacting parts are of FDA approved
material.
The machine is designed in such a way that the heat
exchange surfaces can easily be separated in case
either surface needs to be refinished or replaced.
The heat exchange surfaces are not provided with
potentially dangerous materials such as chromium or
other materials, but are of solid high quality stainless
steel, thus avoiding the danger or contamination of
the product.
The Terlotherm operates utilizing low pressures and
low rpm’s, but still maintains the same tip speeds of
the scraper blades as other units that run at much
higher rpm’s and pressures. This is due to our unique
design of the double wall cylinder. This is a key
advantage when you have very sensitive or complex
products that can be easily damaged with too much
pressure or too high rpm’s.
Due to the modular building design the heat
exchange capacity can be increased by replacing the
cylinders instead of the complete machine.
Efficient heat transfer is achieved by continuous
scraping or the entire heat exchange surface.
The Terlotherm has been approved with USDA,
U-Stamp and ASME codes.
Many prepared foods and other products prevent optimal heat transfer because of their consistency. For example, food
containing large particles, viscous, sticky and crystalline products can quickly block or foul certain types of heat exchangers.
Scraped surface heat exchangers incorporate special design features which make them ideal for heating and cooling
products that impair good heat transfer. As the product is pumped through the SSHE cylinder, even temperature distribution
is ensured by a rotor and blade assembly, which continually and gently blends the product, while simultaneously removing it
from the heat transfer surface.
The Terlotherm is a vertical scraped surface heat exchanger with two concentric heat exchange surfaces to provide
optimum heat transfer. This design, together with other features, offers the following advantages::
Why a Terlotherm scraped surface heat exchanger?
Sauces & condiments:
Mayonnaise
Ketchup
Starch paste
BBQ sauce
Mustard
Alfredo sauce
Cranberry sauce
Marinara sauce
Gravies
Cheese sauce
Tartar sauce
Salad dressing
Chili
Hummus
Salsa
Tapenade
Olive paste
Confectionary:
Caramel
Chocolate
Compounds
Wafer cream
Fondant
Jelly
Fudge
Marshmallow
Waffle batter
Icing
Syrup
Crème patisserie
Dairy:
Pudding
WPC
MPC
Yoghurt
Quark
Dairy creamer
Ice cream mix
Cream cheese
Fruit:
Aseptic fruit
Fruit preps
Marmalade
Chutney
Apple sauce
Pie filling
Smoothie
Meat products:
Taco filling
MDM
Pet food
Personal care:
Ointments
Lotions
Gels
Vaseline
Waxes
General:
Peanut butter
Potato mash
Egg
Typical products processed by the Terlotherm:
Products and processes
Continuous HTST pasteurization
heating and cooling line
Wax, emulsion cooling
crystallization line
Terlotherm® advantages and applications
Applications Heating
Aseptic cooling
Deep-cooling
Crystallization
Tempering
Sterilization
Pasteurization
Polymerization
Gelling
Advantages Scrapers can easily be replaced without tools
Can be CIP cleaned and SIP sterilized
Product area inspection without removing seal
Lid can be opened with quick clamp system
Large heat exchange area with small footprint
Tangential inlet
Acceleration and deceleration area
No damage to product
Maintenance-friendly; only one seal and one drive
Exchangeable cylinders
The Terlotherm can handle particles up to 1 inch.
1 inch
The scraperThe scraper blades are manufactured of a high
quality X-ray and metal detectable synthetic material,
which is tasteless, non-toxic and contains no
undesirable reinforcing material such as glass
fibers, etc. The chemical resistance is very high,
were as the water absorption is extremely low.
Bacteriologically this synthetic material is inert.
R&D purposes
Small batch sizes
50-100 L per/hour
Inline heating and cooling
Optional modular product holding section for variable time temperature combination
Data login system for storing all necessary test parameters
Terlotherm® Laboratorium skid
1345
1665
1985
2305 24
75
3115
Terlo
ther
m m
odel
Hea
t ex
chan
ge
surf
ace
area
m2
Ann
ular
pro
duc
t sp
ace
mm
Tot
al h
eig
ht m
m
Foo
tprin
t m
2
Num
ber
of
scra
per
s
Scr
aper
per
iphe
r-al
vel
ocity
m/s
Pro
duc
t in
let
NW
Pro
duc
t ou
tlet
NW
Med
ium
inle
t in
-ne
r cy
lind
er in
ch
Med
ium
inle
t ou
t-er
cyl
ind
er in
ch
Med
ium
out
let
inne
r cy
lind
er in
ch
Med
ium
out
let
oute
r cy
lind
er in
ch
Max
imum
p
ress
ure
pro
duc
t ar
ea b
arg
Max
imum
p
ress
ure
med
ium
ar
ea b
arg
Coo
ling
med
ium
flo
w r
ate
m3/
hr
∆ Lab 0.3 50 855 0.5 16 0,5-3,0 25 25 1/2 1/2 1/2 1/2 5 4 2
∆ 50 0.5 50 1345 1.0 8 0,5-3,0 65 65 1 1.5 1 1.5 10 6 8
∆ 100 1.0 50 1675 1.0 16 0,5-3,0 65 65 1 1.5 1 1.5 10 6 8
∆ 150 1.5 50 1985 1.0 24 0,5-3,0 65 65 1 1.5 1 1.5 10 6 15
∆ 200 2.0 50 2305 1.0 32 0,5-3,0 65 65 1 1.5 1 1.5 10 6 15
∆ 450 4.5 50 2475 1.4 48 0,5-3,0 80 80 1.5 2 1.5 2 10 6 25
∆ 700 7.0 50 3115 1.4 72 0,5-3,0 80 80 2 3 2 3 10 6 45
Delta 50 Delta 100 Delta 150 Delta 200 Delta 450 Delta 700
Terlet BV Oostzeestraat 6 7202 CM ZutphenThe Netherlands
TelephoneFaxE-mailInternet
+31 575 593 100+31 575 593 [email protected]
Terlet USA 1385 Armour Blvd. Mundelein, IL 60060USA
TelephoneFaxE-mailInternet
+1 847 247 0182+1 847 247 [email protected]
Van MeursBag-in-Box aseptic filling machines
Thanks to the unique dry sterilisation filling process of the Van Meurs aseptic fillers.
The unique dry-sterilization filling process of the Van Meurs Bag-in-Box filling machines ensures that, ‘sterile’ remains sterile,
‘low-germ count’ remains low-germ count.
Thanks to the unique filling valve, it is possible to
vacuumize the bag before filling, fill the bag with product
and inject steam or an inert gas before closing the bag.
Combined with an advanced PLC control that controls all
pressures, temperatures, airflow, etc., the Van Meurs bag-
in-box filling machines will not cause re-infection
The excellent mechanical design of the Van Meurs
Bag-in-Box filling machines, supported by a very accurate
PLC control system, eliminates the need for chemicals,
and requires the very minimum use of steam. Due to
the controlled filling process, the shelf life of even the
most sensitive liquid foodstuffs can be extended to a
considerable extent.
AdvantagesLong life, thus lower spoilage losses•
Very low operational costs and simple operation•
Flexibility in use of different types of packing •
The possibility of working with all conventional bag-in-•
box brands and closure systems
Very accurate dosing system, which prevents spillage •
of your precious product
Built-in automatic control functions, which monitors the •
filling process
Comprehensive and convenient service, with •
troubleshooting over modems
Sterile means sterile and germ free means germ free
A special filling valve which will be cleaned and sterilized during production (Cleaned In Process). Steam sterilization and, •
subsequently, drying of the filling valve with sterile air, after each filled bag. The filling valve is fully clean and dry when it
comes into contact with the spout of the next bag.
Vacuum purging of the bag before filling and after each filling to prevent product from dripping.•
Steam or inert gas injection in the bag as well as the bag closure once it has been filled. •
An extra aseptic dosing valve to ensure accurate filling and avoid water hammering.•
An absolutely dry filling chamber which is foreseen with a laminar flow of sterile air.•
The machines are foreseen with a sterile filter system and vacuum installation.•
Provided with the option to handle bag closures with and without pre-closing position•
A quickly interchangeable gripper with the possibility of handling all conventional bag-in-box brands and closure systems.•
Filling bag-in-box semi automatic or fully automatic•
Filling small as well as big volumes. (2-1000 liter)•
Filling in the box, separate from the box or in a drum, pallecon, octabin•
PLC control by means of Siemens S7 PLC and display•
Communication module with modem•
Repeatability accuracy between • ±0,5% (depending on bag size and product)
Market and applications: Tea concentrates•
Dairy products (icemix, cream, milk, condensed milk)•
Fruit products (juices, purees, jams and concentrates)•
Liquid egg products (whole egg, egg white and eggyolk)•
Post mix and syrups•
Water •
Soy•
Available options The Van Meurs can be foreseen with several options of
which the most important are:
Mass flowmeter instead of inductive high-speed •
metering tube
A steam generator instead of steam accumulator•
Sterilisation/CIP manifold controlled by the PLC which •
takes care of the sterilisation, CIP and draining (including
temperature measurement)
Filling valve for very viscous products as well as for •
products that contain whole parts.
Aseptic tanks with sterile air pressure and/or level control•
Sauces ( mayonnaise, ketchup)•
Bakery products•
Optionally can the Van Meurs be equipped
with a roller conveyor underneath the
filling chamber (Type B200A). Also will it be
possible to extend the Van Meurs with an
extra roller conveyor and funnel to guide the
filled bag gentle in a box (Type B200B).
Main features
B100 The B100 is a single head, non-aseptic, semiautomatic Bag-in-Box
filling machine. The B100 is foreseen with a small in height adjustable
roller conveyor which easy can be removed without the use of tools.
The B100 is suitable for filling all Bag-in-Box packaging’s: Small as well
as large volumes (2 up to about 1000 litres) and suitable for filling bags
in the box or separate from the box.
B200C The B200C is a single head, aseptic, semiautomatic Bag-in-Box filling
machine. The B200C is foreseen with a widened frame and a small
in height adjustable roller conveyor which easy can be removed
without the use of tools. The B200C is suitable for filling all Bag-in-Box
packaging’s: Small as well as large volumes (2 up to about 1000 litres)
and suitable for filling bags in the box or separate from the box.
B200 BID The B200 Bag-in-Drum (BID) filler is a single head, aseptic,
semiautomatic Bag-in- Drum filling machine. The B200BID is equipped
with a frame which is adapted to the height of the roller conveyor on
which the drums will be transported. Smaller volumes can still be filled
by means of the standard small roller conveyor The B200 Bag-in Drum
is suitable for filling Bag-in-Drum.
(Approx. 200kg)
B400 The B400 is a single head, aseptic, fully automatic Bag-in-Box filling
machine.The empty bags will be automatically inserted in the filling
chamber. Filled off bags will be transported to the backside of the
machine. The bags will be separated by means of a cutting device
after which the bags will be transported to a funnel unit. The funnel is
mounted in a fixed position on the frame. The funnel unit will guide the
bag in the box.The B400 is suitable for filling bags with content of 2 up
to about 25 on a web.
Model overview
Materials and finish:Cladding and machine frame are made of stainless •
steel 1.4301/A304, the finish is fixed K220
Machine parts that come into contact with the product •
are made of stainless steel 1.4404/ A316L.
Other machine parts are made of sophisticated •
technical synthetics.
Product : Intermittent with a optimum capacity of 5.500-9.000 liters per hour.
Pressure air : About 11 Nm3 per hour, 6 bar(g), oil free, dew point 4°C.
Electricity : 400 volt, 50 Hz, 3ph, zero, earth, +10 % - 15%.
Steam : 3 bar (g) Foodgrade .
Water : 0,2 Nm3 per hour
Modem : Analog telephone line (direct line)
Capacity : Typical capacity at a flow rate of 2.5 L/sec, will be approximately
260 bags per hour. (depending on product specification)
Technical specification:
outstanding reputation and an impressive reference list.
Terlet has an experienced team of professional specialists who know their customer’s products and applications. Our
Thanks to our many years of experience and knowledge of a broad range of markets, we are able to develop the best
solution to your needs, but also to provide valuable advice to optimize your production process.
Terlet BV Oostzeestraat 6 7202 CM ZutphenThe Netherlands
TelephoneFaxE-mailInternet
+31 575 593 100+31 575 593 [email protected]
Terlet USA 1385 Armour Blvd. Mundelein, IL 60060USA
TelephoneFaxE-mailInternet
+1 847 247 0182+1 847 247 [email protected]
