PROCESS MACHINES die and mould maker deep hole drilling with milling PROCESS MACHINES die and mould...

CNC deep hole drilling with milling

PROCESS MACHINES

die and mould maker

Competitive advantages

60% reduction in drilling time

concept

7 Reasons to choose

1. Innovative concept for mould makers, multifunction machine for moulds.

2. Machine with capability to do milling, conventional drilling, tapping, boring and deep hole drilling.

3. Machine of Process, eliminates SETUPS between phases in the manufacture of Moulds.

4. Excellent QUALITY / PRICE relationship.

5. Profitability in TIME and COSTS in manufacturing Moulds.

6. Integration of machining processes, reducing human errors.

7. Internationally recognized brand as a product of Excellence in the tool and moulds industry.

StructuringLifting pointsRoughing3D finishingRefrigeration circuitsOthers machiningsadjustments

3D finishing

adjustments

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skills

40% reduction in machining time

20% reduction in moulds delivery time

1000

TechnicalDataCNC axis

W (drilling one stroke)

X (longitudinal travel)

Y (vertical travel)

Z (cross travel)

B (table rotation)

Drilling capacity

Max. Drilling depth

Drilling capacity diameter

Milling capacity

Milling

Tapping

Helical threading

Spindle unit

Spindle taper

Spindle speed

Output power

Output torque

Automatic rotary table

Table size

Positioning type

Max load in rotation

Layout dimensions

Total weight

Dimensions (LxW)

1550mm

1000mm

600mm

500mm

360.000pos

1550+500mm

4-25mm

250cm³ / min

M22

Standard

ISO 40 DIN 69871

6.000 rpm

5,5/7,7Kw

52,5/73,5Nm

1000x1000mm

360.000pos.

4000Kg

14000Kg

4500x4800mm

Optional equipment

ATC automatic tool change (24 tools)

Glass scales in all axes except W axe

Standard equipment

- CNC FAGOR 8055i Power

- Commmunication ethernet

- Electronic handwheel

- Digital optical drives Sercos

- Remote I/Os

- Nitrogen double counterweight

- Roller guideways

- RTCP to table

- Quick change between drilling/milling

- High pressure pump 80bar, 90l/min

- Coolant tank with automatic filtering

- Carter submerge pump for oil recirculation

- Complete covering with movable doors

CC 1000 5 axes

(subject to modifications without prior

notice)

PW 1000 | 2000 | 3000 5 axes

Optional equipment

(subject to modifications without prior notice)


Glass scales in all axes except W axe

Wise system:

- Basic

- Plus

1000 2000 3000




Y (vertical travel)

Z (cross travel)

B (table rotation)

Drilling capacity

Max. Drilling depth


Milling capacity

Milling

Tapping

Helical threading

Spindle unit

Spindle taper

Spindle speed

Output power

Output torque


Table size

Positioning type


Layout dimensions

Total weight

Dimensions (LxW)

1550mm

1000mm

800mm

850mm

360.000pos

1550+850mm

5-40mm

300cm³ / min

M30

Standard

ISO 50 DIN 69871

4.500 rpm

11/16Kw

140/200Nm

1300x1300mm

360.000pos.

10000Kg

21000Kg

5500x6000mm

23000Kg

5500x7000mm

28000Kg

5800x8000mm

1600x1300mm

360.000pos.

20000Kg

2000x2000mm

360.000pos.

30000Kg

ISO 50 DIN 69871

4.500 rpm

15/22Kw

191/287Nm

ISO 50 DIN 69871

4.500 rpm

22/33Kw

210/315Nm

400cm³ / min

M32

Standard

500cm³ / min

M34

Standard

1550+850mm

5-40mm

1550+850mm

5-40mm

1550mm

2000mm

1200mm

850mm

360.000pos

1550mm

3000mm

1200mm

850mm

360.000pos

Standard equipment

- CNC FAGOR 8065 windows XP

- Communication ethernet


- Digital optical drives SERCOS

- Remote I/Os


- Linear roller guideways

- RTCP (B axis)





- Automatic chip conveyor


6 axes IX 1000 | 2000 | 3000

Optional equipment



Wise system:

- Basic

- Plus

Standard equipment





- Remote I/Os



- Glass scales in all axes except W

- RTCP to tool (A axis)

- RTCP function for piece origin (B axis)

- Rigid tapping







1000 2000 3000




Y (vertical travel)

Z (cross travel)

B (table rotation)

A (tilting rotation)

Drilling capacity

Max. Drilling depth


Milling capacity

Milling

Tapping

Helical threading

Spindle unit

Spindle taper

Spindle speed

Output power

Output torque


Table size

Positioning type


Layout dimensions

Total weight

Dimensions (LxW)

1550mm

1000mm

1000mm

700mm

360.000pos

+25°/-15°

1550+700mm

5-40mm

300cm³ / min

M30

Standard

ISO 50 DIN 69871

4.500 rpm

11/16Kw

140/200Nm

1300x1300mm

360.000pos.

10000Kg

25000Kg

5500x6300mm

28000Kg

5500x7300mm

34000Kg

5800x8300mm

1600x1300mm

360.000pos.

20000Kg

2000x2000mm

360.000pos.

30000Kg

ISO 50 DIN 69871

4.500 rpm

15/22Kw

191/287Nm

ISO 50 DIN 69871

4.500 rpm

22/33Kw

210/315Nm

400cm³ / min

M32

Standard

500cm³ / min

M34

Standard

1550+700mm

5-40mm

1550+700mm

5-40mm

1550mm

2000mm

1200mm

700mm

360.000pos

+25°/-15°

1550mm

3000mm

1200mm

700mm

360.000pos

+25°/-15°

2500

34000Kg

6300x4600mm

1600x1300mm

360.000pos.

15000Kg

ISO 50 DIN 69871

4.500 rpm

22/33Kw

210/315Nm

500cm³ / min

M34

Standard

1550+650mm

5-40mm

1550mm

2500mm

1200mm

650mm

360.000pos

+25°/-25°

Optional equipment



Wise system:

- Basic

- Plus

Standard equipment





- Remote I/Os






- Rigid tapping







1500




Y (vertical travel)

Z (cross travel)

B (table rotation)


Drilling capacity

Max. Drilling depth


Milling capacity

Milling

Tapping

Helical threading

Spindle unit

Spindle taper

Spindle speed

Output power

Output torque


Table size

Positioning type


Layout dimensions

Total weight

Dimensions (LxW)

1550mm

1500mm

1000mm

650mm

360.000pos

+25°/-25°

1550+650mm

5-40mm

400cm³ / min

M32

Standard

ISO 50 DIN 69871

4.500 rpm

15/22Kw

191/287Nm

1300x1300mm

360.000pos.

10000Kg

29000Kg

5300x4300mm

MT 1500 | 2500 6 axes




Y (vertical travel)

Z (cross travel)

B (table rotation)


Drilling capacity

Max. Drilling depth


Milling capacity

Milling

Tapping

Helical threading

Spindle unit

Spindle taper

Spindle speed

Output power

Output torque


Table size

Positioning type


Layout dimensions

Total weight

Dimensions (LxW)

G 3425i | 3425o

3425i 3425o

2315mm

3400mm

2500mm

1500mm

360.000pos

+35°/-25°

2315+1500mm

6-50mm

700cm³ / min

M34

Standard

ISO 50 DIN 69871A

3.000 rpm

37/56Kw

470Nm

2500x2500mm

360.000pos.

40000Kg

38000Kg

9000x8000mm

36000Kg

9000x8000mm

2500x2500mm

360.000pos.

40000Kg

ISO 50 DIN 69871

3.000 rpm

37/56Kw

470Nm

700cm³ / min

M34

Standard

2315+1500mm

6-50mm

2315mm

3400mm

2500mm

1500mm

360.000pos

Optional equipment



Wise system:

- Basic

- Pluss

Standard equipment





- Remote I/Os






- Rigid tapping




- Carter submerge pumps for oil recirculation

-Automatic chip conveyor

6 axes

Design and structure

Control system FAGOR with most advanced technologie

Important features

Digital drives, fiber-optics comunication Absolute linear/rotary encoders USB/Ethernet connectivity Remote module I/Os Touch screen as option PC simulator available Friendly operator safety Maintenance tolls for easy failure diagnosis Worlwide reliability

Easy operation based on pop-up menus Standard conversational cycles Feed hand wheel Next job programing/simulation while executing other job Customized menus Easy inclined plane functions Advanced tool inspection Reposition with hand wheel Tool inspection while threading cycle and reposition Restart with other tool Part setup functions Part alignment wizard Part center wizard End user customized functions or cycles Telediagnosis all over the world

©HETO

©HETO©HETO

conversational cycles

Internal development

FEM

Structure

Taking account of the interation with the operator Fitting the customer needs

Analysis of finite elements

The best performance with all structure components in cast iron.

The WISE system is the design of a device for deep hole drilling machines whose main objective is to adapt machining parameters on-line to optimize the cutting and tool life without the presence of an alert operator and drilling expert.

The inhomogeneity of the type of operations, or parameter settings, even from steel manufacturers, may lead to intersecting holes and the reduction of the lifetime of tools.

©HETO

Process Control

Intersections Control

The system detects variations of the efforts of the process and adjusts the drilling parameters online to keep a continuous process.

The system detects intersections in the process and sets the parameters needed to keep the quality of the operation and to increase the tool life.

In a process, of drilling intersections are a constant that require some care in the same passage. The failure in the setting of parameters by the operator during the intersection can lead to some less pleasant effects, such as tool breakage, tool wear, plus diversions, etc. All these effects may lead to costs that are never covered by a budget, and are later called unpredictability cost of nonconformance.

Founded in 1984, Tebis AG is a dynamic and rapidly growing technical software solutions company headquartered in Munich, Germany specialising in the development of CAD/CAM

systems. Tebis cutting-edge solutions allow our customers of the Tool, Die, Mould and Aerospace manufacturing industries be industry leaders by utilizing the most advanced and reliable software to easily control their manufacturing processes. Tebis supplies turnkey installations and provides a full software service including assessment, implementation, training and hotline support.More than 8,200 Tebis CAD/CAM systems are being utilized by approximately 1,950 customers worldwide ranging from small tech companies to global brand-name manufacturers, including most automotive companies.

Tebis CAD/CAM and Viewer stations are recognized by these sectors as solid components of highly efficient design and manufacturing process chains.

INA roller guidesHigh precisionHigh pre-load

CC/PW model3 slide by guide (axis X e Z)2 slide by guide (axis Y e W)

IX/MT model4 slide by guide (axis X e Z)3 slide by guide (axis Y)2 slide by guide (axis W)

Versatility Deep hole drilling acessories

Fast switch betweendrilling and milling

Guidance and screw

INA screwsRectifiedMaximum precision

CC modelScrew diameter 40mm (axis X, Y, e W)

PW modelScrew diameter 40mm (axis W)Screw diameter 50mm (axis X, Y e Z)

IX/MT modelScrew diameter 40mm (axis W)Screw diameter 50mm (axis Y e Z)Screw diameter 63mm (axis X)

V4

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União Europeia

Fundo Europeu deDesenvolvimento Regional

CHETOCORPORATION, S.A.

Rua da Atalaia do Calvário, 143 A

3720-502 Santiago de Riba- Ul

Oliveira de Azeméis, Portugal

GPS: 40º50.931'N

8º29.183'W

T. +351 256 820 384/5

F. +351 256 820 383

[email protected]

www.iheto.com

PROCESS MACHINES die and mould maker deep hole drilling with milling PROCESS MACHINES die and mould...

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