Process Fluid Chiller

Process Fluid ChillerParts Manual

ESS 4000 (Rev 01 November 2001)

2

Process Fluid Chiller (1 - 10 Ton Systems)Table of Contents

Model Number Designations ................................................................................ 3Process Fluid Chiller Information .......................................................................... 4

Sections1.0 Compressor Fan Assy. ..................................................................... 52.0 Fan Assembly .................................................................................. 83.0 Complete Piping ............................................................................... 94.0 Electrical Panel ................................................................................. 125.0 Heater / Gauges ............................................................................... 156.0 Access Panel .................................................................................... 167.0 Optional Equipment .......................................................................... 18

Recommended Spare Parts (RSP) KitsA kits ......................................................................................................... NAB kits ........................................................................................................ 27C kits ........................................................................................................ 30

Illustrations / Figures ................................................................................... 33 - 111

Page

While every precaution has been taken to ensure accuracy and completeness in this manual, Liebert Cor-poration assumes no responsibility, and disclaims all liability for damages resulting from use of this informa-tion or for any errors or omissions.© 1994 Liebert Corporation All rights reserved throughout the world. Specifications subject to changewithout notice.® Liebert and the Liebert logo are the registered trademarks of the Liebert Corporation.


3

PS 036 A P B 3

A = Air Cooled

PS = Process Fluid Chiller

Process Fluid Chiller

A = 460V-3ph-60hzP = 208/230V-1ph-60hzY = 208/230V-3ph-60hz

S = Stainless Steel PumpB = Gauge/Heater/SS PumpM = Muliti-Stage Pump (8/10- ton models)R = Gauge/Heater/Mulit-Stage Pump (8/10-ton models)

Revision Level

Nominal Btuhs (1000)

0

0 = No TankT = 50 Gal/100 Gal Tank


4


Product Description

The Process Fluid Chiller (1.5-5 tons) is a self-contained air cooled chiller containing a hermetic compressor (4-ton model includesscroll compressor), copper tube/aluminum fin condenser coil, direct drive propeller condenser fan and motor, Lee-temp low ambienthead pressure control, high pressure and low pressure switches, filter dryer, sight glass, expansion valve, hot gas bypass valve,soleniod valves, and crankcase heater. The insulated fluid circuit contains a stainless steel pump, pressure relief valve, stainless steelreservior and expansion tank, two isolating ball valves, and unions at the pump inlet and outlet.

Process Fluid Chiller (8-10-tons) is a self-contained air cooled chiller containing two scroll compressors, two copper tube/aluminum fincondenser coils, direct drive propeller condenser fan and motor, Lee-temp low ambient head pressure controls, high pressure and lowpressure switches, filter dryers, sight glasses, expansion valves, hot gas bypass valves, soleniod valves, and crankcase heater. Theinsulated fluid circuit contains a stainless steel pump, pressure relief valve, stainless steel reservior and expansion tank, two isolatingball valves, and unions at the pump inlet and outlet. A bypass loop with ball valve is factory piped from the supply to the return toallow for flow control.

Optional Equipment

Refrigerant Gauges and Reservior Heater (1.5-5 ton models) are factory installed, and include a 250 watt immersion heater withthermostat for the fluid reservior. The adjustable heater thermostat is preset to turn on at 35oF (2oC) and turn off at 42oF (5.5oC), tomaintain minimum reservior temperatures during low ambient periods. The suction and discharge refrigerant gauges are 2-1/2 inch(6.35cm) diameter, with a stainless steel housing.

Refrigerant Gauges and Reservoir Heater (8-10ton models) are factory installed, and include a 250 watt immersion heater withthermostat for the fluid reservoir. The adjustable heater thermostat is preset to turn on at 35oF (2oC) and turn off at 42oF (5.5oC), tomaintain minimum reservoir temperatures during low ambient periods. Suction and discharge refrigerant gauges for both refrigerantcircuits are 2-1/2 inch (6.35 cm) diameter, with a stainless steel housing. Supply and Return water temperature and pressure gauges arefactory piped and installed on the cabinet.

Multi-stage pump (8-10-ton models only)Multi-stage stainless-steel pump provides up to 85 psi of total head at 16 gpm.

Stainless Steel Storage Tank is built into a frame and mounted below the chiller cabinet. The tank is factory piped to the chiller, andincludes a 50 psi relief valve. 100 gallon tank is available on 8 and 10-ton models; 50 gallon tank is available on 3-5 ton models usingSFA E7055-06. Note: this option voids agency listing


Process Fluid Chiller Parts 1.5 - 10 Ton

1.0 COMPRESSOR FAN ASSY (1.5 - 10 TON)

EVAPORATOR SECTION (1.5 - 5 TON)

Part Description Part # Volts 1.5 3 Figure # RSP4 5 8 10 2Item Quantity per Tonnage

140212P1 ALLEVAPORATR SHEL&COIL CU 1.5T PS 11-121 C

140212P2 ALLEVAPORATR SHEL&COIL CU 2.0T PS 11-12 C1




1B21231P3 ALLINSULATION RECEIVER TOP PSE 11-351 1 1 11

140229P1 ALLINSULATION TANK PSE 1.5 11-321

140230P1 ALLINSULATION TANK PSE 1.5/2T 11-341 1

140229P2 ALLINSULATION TANK PSE 2.0T 11-321


140230P2 ALLINSULATION TANK PSE 3//5T 11-341 1 1



140231P1 ALLINSULATION TANK TOP PSE1.5//5T 11-331 1 1 11

C03-0020 ALLKIT SPRING COMP MTG 11-313 3 3 33

140204P3 208//460-3-50/60PUMP .75HP 208//460-3-50/60 SS 11-17 C1

140204P1 208/230-1-50/60PUMP .75HP 208/230-1-50/60 SS 11-171 C11

140254P3 200//400-3-50PUMP 1.0HP 200//400-3-50 SS 11-17 C1

140254P1 200/230-1-50PUMP 1.0HP 200/230-1-50 SS 11-171 C1

140204P2 208//460-3-50/60PUMP 1.0HP 208//460-3-50/60 SS 11-17 C1 1

140255P1 208/230-1-50PUMP 1.0HP 208/230-1-50 CI 11-17 C1

140254P2 200//400-3-50PUMP 1.5HP 200//400-3-50 SS 11-17 C1 1

140203P1 ALLTANK WATER/THERMAL 1.5/2T PS 11-71 C1

140203P2 ALLTANK WATER/THERMAL 3/4/5T PS 11-7 C1 1 1

5



EVAPORATOR SECTION - DUAL COIL (8 - 10 TON)


154610P1 ALLBRACKET PUMP MTG PS 8/10T 12-371



1B21231P3 ALLINSULATION RECEIVER TOP 12-352 2

140229P5 ALLINSULATION TANK PSE 12-322 2

140230P3 ALLINSULATION TANK PSE 12-341 1

140231P1 ALLINSULATION TANK TOP PSE 12-334 4

C03-0020 ALLKIT SPRING COMP MTG 12-313 3

1A54606P1 208/230/460V 3PHPUMP 2.0HP 208/230/460V 3PH 12-17 C1 1

140204P6 208//460-3-50/60PUMP 3.0HP 208//460-3-50/60 SS 12-17 C1 1

159858P1 ALLPUMP MOUNT PS 8/10T 1STG 12-181

140203P2 ALLTANK WATER/THERMAL 3/4/5T PS 12-7 C1 1

140203P3 ALLTANK WATER/THERMAL 8/10T 12-7 C1 1

6



1.1 COMPRESSOR FAN ASSY (1.5 - 10 TON)

CONDENSING SECTION (1.5 - 5 TON)


1D21107P1 ALLCOIL COND DM 1.5T A 13-181 C

1D21106P1 ALLCOIL COND DM 2T A 13-3 C1

1D21108P1 ALLCOIL COND DM 3T A 13-3 C1

148207P1 ALLCOIL COND PFC A 3CY1203D-36X42 14-3 C1 1

163166P1 208/230-1-60COMP HERM 208/230-1-60 13-71 C11

1C19511P1 208/230-1-60COMP HERM 208/230-1-60 13-261 C1

1D21116P1 208/230-1-60COMP HERM 208/230-1-60 13-7 C1

146300P1 208/230-1-60COMP HERM 208/230-1-60 CR16K6 13-261 C1

146303P1 208/230-1-60COMP HERM 208/230-1-60 CR22K6 13-71 C1

127650P1 208/230-3-60COMP HERM 208/230-3-60 14-4 C1

163166P2 208/230-3-60COMP HERM 208/230-3-60 13-7 C1

129102P1 208/30-3-50/60COMP HERM 208/30-3-50/60 13-7 C1

130913P2 277-1-60COMP HERM 277-1-60 13-7 C1

129102P2 380//460-50/60COMP HERM 380//460-50/60 13-7 C1

127650P2 460-3-60COMP HERM 460-3-60 5T 14-4 C1

138980P2 208/230/60-3COMP SCRL ZR49K3-TF5 W/O ROTA 14-4 C1

138980P1 460/60-3COMP SCRL ZR49K3-TFD W/O ROTA 14-4 C1

132082P1 200/230/50-3COMP SCRL ZR61K3-TF5 W/O ROTO 14-4 C1

132082P2 See NoteCOMP SCRL ZR61K3-TFD W/O ROTA 14-4 C1

1A21219P1 ALLKIT COMP MTG COPELAND 13-204 4

1A17649P1 ALLKIT COMP MTG SPRING 14-74 4

C03-0020 ALLKIT SPRING COMP MTG 13-103 33

127130P1 ALLRECVR V 4X08 3/8INX3/8OUT 450# 13-211 C

148213P3 ALLRECVR V 4X13 .38IN/OUT 450# SG 13-12 C1

148213P1 ALLRECVR V 5X14 .50IN/OUT 450# SG 13-12 C1

127130P4 ALLRECVR V 5X23 1/2INX1/2OUT 450# 14-5 C1

148213P2 ALLRECVR V 5X26 .50IN/OUT 450# SG 14-5 C1 1

127140P1 ALLVALVE RELIEF 450# 1/4NPT 14-6 B1 1

127140P1 ALLVALVE RELIEF 450# 1/4NPT 13-171 B11

VOLTAGE = 380/420/50-3 AND 460/60-3 AND 405/415/50-3

7



CONDENSING SECTION - DUAL COIL (8 - 10 TON)


148275P1 ALLANGLE MOTOR MOUNT DUAL COIL 15-182 2 2

154661P1 ALLCHANNEL MOTOR SUPPORT PS 15-171 1

148208P1 ALLCOIL COND PFC A 3CY1403D-36X42 15-51 C1 1

138980P2 208/230/60-3COMP SCRL ZR49K3-TF5 W/O 15-13 C2

138980P1 460/60/3COMP SCRL ZR49K3-TFD W/O 15-13 C2

132082P1 200/230/50-3COMP SCRL ZR61K3-TF5 W/O 15-13 C2

132082P2 See NoteCOMP SCRL ZR61K3-TFD W/O 15-13 C2

1A17649P1 ALLKIT COMP MTG SPRING 15-524 4

140122P1 ALLRAIL PS/DMC MTG 15-213 3

148213P2 ALLRECVR V 5X26 .50IN/OUT 450# 15-23 C1 1

VOLTAGE = 380/420/50-3 AND 460/60-3 AND 405/415/50-3

2.0 FAN ASSEMBLY (1.5 - 10 TON)

FAN ASSEMBLY (1.5 - 5 TON)


1C21119P1 ALLFANBLADE 1/2 BORE 18 D 39 P 16-131 B1 1 1 1 11

1C21120P1 ALLFANBLADE 1/2 BORE 20 D 25 P 16-111 B1 1 1 1 11

127914P1 ALLFANBLADE 1/2 BORE 24 D 24 P 16-111 B1 1 1 1 11

1D21122P1 205//236-1-50/60MOTOR .20HP 205//236-1-50/60 16-51 C1 1 11

1D21121P1 208-230-1-60MOTOR .20HP 208-230-1-60 FSCW 16-61 C1 1 11

1D21122P2 385/415/466-1MOTOR .20HP 385/415/466-1 16-51 C1 1 11

127902P1 205//236-1-50/60MOTOR .50HP 205//236-1-50/60 16-61 C1 1 11

127902P2 385//466-1-50/60MOTOR .50HP 385//466-1-50/60 16-61 C1 1 11

1C21123P1 ALLPLATE MTG MOTOR DATAMATE 16-31 1 11

FAN ASSEMBLY - DUAL COIL (8 - 10 TON)


148275P1 ALLANGLE MTR MOUNT DUAL COIL PFC 17-12 2

148350P1 ALLCHANNEL MOTOR MTG DUALCOIL PFC 17-31 1

155364P1 ALLFANBLADE 5/8 BORE 26 D 24 P 17-8 B1 1

B67-0010 208/230/460-3-50/60MOTOR .75HP 208/230/460-3-5/6 17-2 C1 1

D-1830 ALLSLINGER RING CONDENSER 5/8T 17-9 B1 1

8



3.0 COMPLETE PIPING (1.5 - 10 TON)



140213P1 ALLMANIFOLD EVAPORATOR 3/4X1-1/8" 20//22-71 1 1

140213P1 ALLMANIFOLD EVAPORATOR 3/4X1-1/8" 20//22-81 1 1

140202P1 ALLORIFICE WTR FLOW CONTROL PS 29-11 1 1 11

127997P1 ALLSIGHT GLASS CLEAR W/FLOAT 1" 18//22-231 B1 1 11

1C14431P2 ALLVALVE BALL BRONZE 3/4SWT F/P 26-61 B1

1C14431P1 ALLVALVE BALL BRONZE 1" SWT 25-6 B1 1 1

1C14431P2 ALLVALVE BALL BRONZE 1" SWT 27-6 B1

1C14431P2 ALLVALVE BALL BRONZE 1" SWT 28-3 B1 1

P-0180 ALLVALVE BYPASS/DISCH 1/2ODF SLDR 30-181 B1

P-0180 ALLVALVE BYPASS/DISCH 1/2ODF SLDR 31-17 B1

P-018A ALLVALVE BYPASS/DISCH 7/8ODF SLDR 32-10 B1 1

140201P4 ALLVALVE EXP 1/2X7/8X1/4ODF 4/5T 32-3 B1 1

140201P1 ALLVALVE EXP 3/8X5/8X1/4 1.5/2T 30-51 B1

140201P3 ALLVALVE EXP 3/8X7/8X1/4ODF 3T 31-5 B1

P-287A ALLVALVE SOLND 7/8FXM 24V-50/60 21/22-4 B1 1

P-0080 ALLVALVE SOLND 1/2MXF 24V-50/60 31-20 B1

P-0070 ALLVALVE SOLND 1/2ODM X 1/2ODF 18/19-41 B1

P-0070 ALLVALVE SOLND 1/2ODM X 1/2ODF 30-211 B1

P-287A ALLVALVE SOLND 1/2ODM X 1/2ODF 21/22-4 B1 1

* /=AND //=THROUGH

EVAPORATOR SECTION - SINGLESTAGE - DUAL COIL (8 - 10 TON)


P02-0390 ALLCIRCUIT SETTER 1-1/4" FPT 36-13 C1 1

140202P1 ALLORIFICE WTR FLOW CONTROL 36-231 1

127997P1 ALLSIGHT GLASS CLEAR W/FLOAT 23-14 B1 1

1C14431P2 ALLVALVE BALL BRONZE 1" SW 33-8 B1 1


1C14431P3 ALLVALVE BALL BRONZE 1-1/4SW 37-8 B1 1

P-018A ALLVALVE BYPASS/DISCH 7/8ODF 34/35-13 B1 1


9



EVAPORATOR SECTION - MULTISTAGE - DUAL COIL (8 - 10 TON)


P02-0390 ALLCIRCUIT SETTER 1-1/4" FPT 39-13 B1 1

140202P1 ALLORIFICE WTR FLOW CONTROL 39-24 B1 1

127997P1 ALLSIGHT GLASS CLEAR W/FLOAT 24-14 B1 1




P-018A ALLVALVE BYPASS/DISCH 7/8ODF 34/35-13 B1 1

140201P4 ALLVALVE EXP 1/2X7/8X1/4ODF 34/35-12 B1 1


10



3.1 COMPLETE PIPING (1.5 - 10 TON)



1C21132P1 ALLFILTER/DRIER 1/4ODF 1.5T DMC 49-81 B

P03-0030 ALLFILTER/DRIER 3/8ODF SLDR 48/50-3 B1

P03-0030 ALLFILTER/DRIER 3/8ODF SLDR 47-7 B1

128177P1 ALLFILTER/DRIER SOLDER 46-3 B1 1

P-0050 ALLINDICATOR LIQUID 1/2 ODF 46-1 B1 1

P-3870 ALLINDICATOR LIQUID 3/8 ODF 48/50-5 B1

P-3870 ALLINDICATOR LIQUID 3/8 ODF 47-8 B1

1A21133P1 ALLSIGHT GLASS 1/4" SWEAT 49-71 B

127935P7 ALLSOLENOID COIL DMCH 24V 50/60 48-7 B1

127935P7 ALLSOLENOID COIL DMCH 24V 50/60 49-211 B

W-0091 ALLVALVE CHECK 1/2" OD 45-8 B1 1

W-0092 ALLVALVE CHECK 3/8" OD 44-4 B1

W-0092 ALLVALVE CHECK 3/8" OD 42/43-61 B1

W-0093 ALLVALVE CHECK 5/8" OD 51-3 B1

127935P1 ALLVALVE LIQ LINE 1/2ODFX1/2ODM 46-8 B1 1

127936P2 ALLVALVE LOW AMB CNTL 1/2"SPORLAN 45-6 B1 1

1C21207P5 ALLVALVE LOW AMB CNTL-SPORLAN 42//44-51 B11

126630P1 ALLVALVE SOLND 3/8FXF 208/240V 50-4 B1

127935P5 ALLVALVE SOLND 3/8ODFXODM NO COIL 47-13 B1

127935P5 ALLVALVE SOLND 3/8ODFXODM NO COIL 48-4 B1

127935P5 ALLVALVE SOLND 3/8ODFXODM NO COIL 49-151 B



1C32870P2 ALLACCUMULATOR SUCT REF 7/8" 52-47 B2 2

128177P1 ALLFILTER/DRIER SOLDER 53/54-5 B1 1

P-0050 ALLINDICATOR LIQUID 1/2 ODF 53/54-6 B1 1

W-0091 ALLVALVE CHECK 1/2" OD 55/56-5 B1 1

W-0093 ALLVALVE CHECK 5/8" OD 55/56-6 B1 1

127936P2 ALLVALVE LOW AMB CNTL 1/2"SP 55/56-4 B1 1

127935P1 ALLVALVE SOLND 1/2ODFXODM NO COIL 53/54-7 B1 1

11



4.0 ELECTRICAL PANELS (1.5 - 10 TON)



E-276C ALLCB 3.2A BRKT MNT ETA 1-71 1 1 11

E-011A 24VCOIL 20/30AMPCONTACTOR 2PL 24VCOIL 20/30AMP 1-31 B1

124501P1 24VCOIL 15/20AMPCONTACTOR 3PL 24VCOIL 15/20AMP 1-3 B1 1 1

125768P5HEATER CLASS 20 1.20-1.96A C-H 1-35 B1 1 1

125768P6HEATER CLASS 20 1.79-2.90A C-H 1-35 B1 1 1

125768P8HEATER CLASS 20 3.23-5.23A C-H 1-351 B1

124547P1 ALLOVERLOAD RELAY W/B MNT 32A C-H 1-41 B1 1 11

P-3070 ALLPRESS SW LOW SPST 0-100PSI 1-271 B1 1 11

E15-0010 ALLPWRBLK 2PL 1)2/0:12 X 4)4:14 1-11 B1

140248P1 ALLRELAY T/D 24V 3MIN ANTICYCL 1-101 B1 1 11

1C14432P1 ALLRELAY T/D 2P2T 24VAC 3MIN INTV 1-91 B1 1 11

E13-0040 ALLTERMBLK 3PL 1)2/0:6 X 4)4:14 1-11 1 1

E02-0160 ALLTHSTAT SPDT 40/90F 3.5-14DIFF 1-261 B1 1 11

1D15046P4 50/60 200/24XFMR 075VA 50/60 200/24 1-61 B1 1 11

1D15046P5 50/60 400/24XFMR 075VA 50/60 400/24 1-6 B1 1 1

1D15046P1 60 208/24XFMR 075VA 60 208/24 1-61 B1 1 11

1D15046P2 60 460/24XFMR 075VA 60 460/24 1-6 B1 1 1



124501P1 24VCOIL 15/ AMPCONTACTOR 3PL 24VCOIL 15/ 2-61 B2 2

127977P1 ALLFUSE FNQ-R-3/4 2-9 B1 1

4A10033P1 ALLFUSE HLDR PNL-MNT SCRWCAP 2-81 1

127937P1 460/230XFMR 150VA 460/230 2-7 B2 2

12



4.1 ELECTRICAL PANELS (1.5 - 10 TON)



B-1220 05MF 370VACCAP RUN 05MF 370VAC 3-381 B11

B03-0030 10MF 370VACCAP RUN 10MF 370VAC 3-381 B11

C03-005A 25MF 370VACCAP RUN 25MF 370VAC 3-431 B

1A19537P1 30MF 370VACCAP RUN 30MF 370VAC 3-161 B1

1A19538P1 40MF 370VACCAP RUN 40MF 370VAC 3-16 B11

127194P1 250VCAP START 145-174MFD 250V 3-181 B1

127194P1 250VCAP START 145-174MFD 250V 3-351 B

127194P2 220/250CAP START 161-193MF 220/250 3-18 B11

127194P2 220/250CAP START 161-193MF 220/250 3-19 B1

E-011B 24VCOIL 25/35AMPCONTACTOR 2PL 24VCOIL 25/35AMP 3-371 B11

1B21249P1 ALLRELAY DATAMATE 3-141 B1

127195P1 ALLRELAY POTENTIAL 3ARR3CT-10S5 3-421 B

127195P2 ALLRELAY POTENTIAL 3ARR3CT-10V5 3-14 B11

127195P4 ALLRELAY POTENTIAL 3ARR3CT-24S5 3-14 B1

1C21139P1 24VSW PRES 24V 360PSI 3-61 B11



B-1220 05MF 370VACCAP RUN 05MF 370VAC 4-1 B1

B03-0030 10MF 370VACCAP RUN 10MF 370VAC 4-1 B1 1 1

124501P1 24VCOIL 15/20AMPCONTACTOR 3PL 24VCOIL 15/20AMP 4-3 B1 1

E-009F 24VCOIL 30/40AMPCONTACTOR 3PL 24VCOIL 30/40AMP 4-3 B1 1 1

127977P1 ALLFUSE FNQ-R-3/4 4-32 B1 1 1

4A10033P1 ALLFUSE HLDR PNL-MNT SCRWCAP REJN 4-31 B1 1 1

127937P1 460/230XFMR 150VA 460/230 4-27 B1 1 1

127937P3 380/440/600-230 50/6XFMR150VA380/440/600-230 50/60 4-27 B1 1



B-1220 370VACCAP RUN 05MF 370VAC 5-3 B1

E-009F 24VCOIL 30/40AMPCONTACTOR 3PL 24VCOIL 30/40AMP 5-2 B1

1C21139P1 24VSW PRES 24V 360PSI 5-6 B1

127938P2 ALLSW PRES HI SPDT W/TUBE 5-6 B1

13





124501P1 24VCOIL 15/20AMPCONTACTOR 3PL 24VCOIL 15/20AMP 6-61 B1 1

E-2070 250V 15.0AMPFUSE DUAL ELMNT 250V 15.0AMP 6-75 B3 3

E-1230 250V 20.0AMPFUSE DUAL ELMNT 250V 20.0AMP 6-76 B6

E-2090 250V 30.0AMPFUSE DUAL ELMNT 250V 30.0AMP 6-76 B6

E-1020 250V 3P 030AFUSEBLOCK 250V 3P 030A 6-743 3

E13-0040 ALLTERMBLK 3PL 1)2/0:6 X 4)4:14 6-701 1

4.2 WIRING (1.5 - 10 TON)

WIRING (1.5 - 5 TON)


1C21138P2 240V 22WCRANKCASE HEATER BAND 240V 22W 7-18/211 B1 11

1C21138P1 240V 30WCRANKCASE HEATER BAND 240V 30W 7-18/21 B1 1 11

134142P2 480V 70WHEATER C/CASE 480V 70W SCROLL 7-22 B1

1B21231P1 ALLINSULATION RCVR TOP 1.0/2.0T 7-111 1 11

1C21230P1 ALLINSULATION RECEIVER 1/1.5T 7-121 1 11

127935P7 24VSOLENOID COIL DMCH 24V 50/60 7-18 B1 1 1

127972P1 ALLSW HP SPST AR 150CO 100CI 7-15 B

WIRING - DUAL COIL (8 - 10 TON)


121710P1 ALLBRKT PRESS SW DATAMATE 8-592 2

1C21138P2 240V 22WCRANKCASE HEATER BAND 240V 22W 8-3 B2 2

1C21138P1 240V 30WCRANKCASE HEATER BAND 240V 30W 8-2 B2 2

134142P1 240V 70WHEATER C/CASE 240V 70W SC 8-53 B

134142P2 480V 70WHEATER C/CASE 480V 70W SC 8-53 B

127935P7 24-50/60SOLENOID COIL DMCH 24V 50/60 8-51 B1 1

127972P1 ALLSW HP SPST AR 150CO 100CI 8-5 B2 2

1C21139P1 24VSW PRES 24V 360PSI 8-54 B2 2

14



5.0 HEATER / GUAGES (1.5 - 10 TON)

HEATER / GUAGES (1.5 - 10 TON)


140211P2 ALLGAUGE PRESS DIAL 2.5" 0-400 PSI 9-21 C1 1 1 1 11

140211P2 ALLGAUGE PRESS DIAL 2.5" 0-400 PSI 10-52 C4 4

140211P1 ALLGAUGE PRESS DIAL 2.5" VAC/150 9-11 C1 1 1 1 11

140211P1 ALLGAUGE PRESS DIAL 2.5" VAC/150 10-51 C4 4

140215P1 250W 230VHEATER WATER 250W 230V 9/10-51 C1 1 1 1 11

139986P1 ALLTHERMOMETER DIAL 2.5" 30-160F 10-57 C2 2

E05-4270 240/480-120/240XFMR 500VA 240/480-120/240 9/10-91 B1 1 1 1 11

E05-4660 380//416-120/240XFMR 500VA 380//416-120/240 9-91 B1 1 11

15



6.0 ACCESS PANELS (1.5 - 10 TON)



140137P1 ALLCOVER EXT TOP 5T PSE 57-41 1

140136P1 ALLCOVER EXT TOP PSE 3T 57-41

140135P1 ALLCOVER TOP 1.5/2T PSE 57-41 1

121701P1 ALLPANEL EXT FRONT DM 3T 57-31

140101P1 ALLPANEL EXT LEFT 1.5/2T PS 57-11 1

140103P1 ALLPANEL EXT LEFT 5T PS 57-11 1

140102P1 ALLPANEL EXT LEFT PS 3T 57-11

140107P1 ALLPANEL EXT REAR 1.5/2T PS 57-51 1

140109P1 ALLPANEL EXT REAR 4/5T PS 57-51 1

140108P1 ALLPANEL EXT REAR PS 3T 57-51

140104P1 ALLPANEL EXT RIGHT 1.5/2T PS 57-21 1

140106P1 ALLPANEL EXT RIGHT 4/5T PS 57-21 1

140105P1 ALLPANEL EXT RIGHT PS 3T 57-21

121694P1 ALLPANEL FRONT ACCESS DM 1//2T 57-31 1

127913P1 ALLPANEL FRONT ACCESS DMC 5T 57-31 1

140112P1 ALLPANEL LOUVERED 1.5/2T PS 57-61 1

140113P1 ALLPANEL LOUVERED 3T PS 57-61

140114P1 ALLPANEL LOUVERED 4/5T PS 57-61 1



128162P1 ALLHANDLE POCKET PULL SNAP-IN 58-321 1

154654P1 ALLPNL ACC CVR PREPNT PS 8/10T 58-512 2

154614P1 ALLPNL FRT ACC PS 8/10T 58-561 1

154612P1 ALLPNL FRT RT PREPNT PS 8/10T 58-571 1

154613P1 ALLPNL LT FRT PREPNT PS 8/10T 58-521 1

154611P1 ALLPNL REAR PS 8/10T 58-551 1

154616P1 ALLPNL TOP PREPNT PS 8/10T 58-541 1

16



6.1 ACCESS PANELS (1.5 - 10 TON)



127915P1 ALLGRILL DISCH AIR 59-61 1

1C21129P1 ALLGRILL DISCH AIR DMC 3 TON 59-61

1C21128P1 ALLGRILL OUTLET AIR DMC 2 TON 59-61 1

121701P1 ALLPANEL EXT FRONT DM 3T 59-11

140127P1 ALLPANEL EXT LEFT 1.5/2T DMCH 59-31 1

140128P1 ALLPANEL EXT LEFT 3T DMCH 59-31

140129P1 ALLPANEL EXT LEFT 5T DMCH 59-31 1

121699P1 ALLPANEL EXT REAR DMC 1.5/2T 59-51 1

121706P1 ALLPANEL EXT REAR DMC 3T 59-51

127907P1 ALLPANEL EXT REAR DMC 5T 59-51 1

121705P1 ALLPANEL EXT RIGHT DM 3T 59-41

121695P1 ALLPANEL EXT TOP DMC 1.5/2T 59-21 1

121702P1 ALLPANEL EXT TOP DMC 3T 59-21

127910P1 ALLPANEL EXT TOP DMC 5T 59-21 1

121694P1 ALLPANEL FRONT ACCESS DM 1//2T 59-11 1

127913P1 ALLPANEL FRONT ACCESS DMC 5T 59-11 1

121698P1 ALLPANEL RIGHT SIDE DM 2T 59-41 1

148345P1 ALLPANEL RT SIDE DUAL COIL PFC 59-41 1



127915P2 ALLGRILL DISCH AIR S GRAY 60-72 2

D67-003B ALLGUARD METAL FAN PVC COATED 60-141 1

9A37195G1 ALLPANEL FAN ORIFICE PAINTED 60-161 1

154655P1 ALLPANEL LEFT PS 8/10T 460 60-31 1

154622P1 ALLPANEL REAR PFC/PS 60-51 1

148346P1 ALLPNL FRT ACC PREPNT PFC DU 60-11 1

154656P1 ALLPNL RT PREPNT PS 8/10T 60-41 1

17



7.0 OPTIONAL EQUIPMENT

(SHIP LOOSE)


1C14431P3 ALLBALL VALVE, 1-1/4 IN.

1C14431P2 ALLBALL VALVE, 1-1/8 IN.

1C14431P1 ALLBALL VALVE, 7/8 IN.

P02-0410 ALLCIRCUIT SETTER, 1 IN.

P02-0090 ALLCIRCUIT SETTER, 1-1/2 IN.

P02-0390 ALLCIRCUIT SETTER, 1-1/4 IN.

139986P1 ALLDIAL THERMOMETER

P-4110 ALLFLUID CHECK VALVE, 1-3/8 IN.

P-411D ALLFLUID CHECK VALVE, 7/8 IN.

E02-0160 ALLHIGH TEMPERATURE THERMOSTAT

P-4940 ALLLOW FLOW SWITCH, 1.5 MIN "MAKE" GPM

127998P1 ALLLOW FLOW SWITCH, 4.2 MIN "MAKE" GPM

P-4730 ALLVALVE RELIEF 50# 3/4 FPT X 3/4FPT

EWB15W ALLWALL MOUNTED MONITORING BOX

WLC00W-K00 ALLWATER LEVEL CONTROL AND ALARM MOD

18



7.1 STORAGE TANK (OPTIONAL EQUIPMENT) (3 - 10 TON)

PIPING


154600P1 ALLTANK 100GAL 24X56 STAINLESS 64-61 C1 1 1 1 11

154600P2 ALLTANK 50GAL 18X44 STAINLESS 64-61 C1 1 1 1 11

USING SFA E7055-06 NOTE: THIS OPTION VOIDS AGENCY LISTING

1C14431P2 ALLVALVE BALL BRONZE 1" SW 62-11 B1 1 1 1 11


P-4730 ALLVALVE RELIEF 50# 3/4 FPT X 3/4FPT 41-11 B1 1 1 1 11

ACCESS PANELS


166207P2 ALLPANEL FR/RR TNK PS 3T 64-32 2 2 2 2 12

154617P1 ALLPNL END TANK PREPNT PS 8/10T 64-22 2 2 2 2 12

ACCESS PANELS - SPECIAL


140230P2 ALLINSULATION TANK PSE 3//5T 61-72 2 2 2 2 22

140231P1 ALLINSULATION TANK TOP 61-82 2 2 2 2 22

154618P2 ALLPANEL FR/RR TNK PS 1.5/2T 61-32 2 2 2 2 12

154617P1 ALLPNL END TANK PREPNT PS 8/10T 61-22 2 2 2 2 12

140203P2 ALLTANK WATER/THERMAL 3/4/5T 61-62 C2 2 2 2 22

USING SFA E7055-06 NOTE: THIS OPTION VOIDS AGENCY LISTING

19



7.2 WATER LEVEL CONTROL (OPTIONAL EQUIPMENT) (3 - 10 Ton)

PIPING


140309P1 ALLVALVE CHECK BACKFLOW 3/8 FNPT 78-2 B1

P-5590 ALLVALVE SOL/STRNR/FLO-REG .5 GPM 78-1 B1

ELECTRICAL PANELS


E-276C ALLCB 3.2A BRKT MNT ETA 77-21

4C14111G1 ALLPWA LEM RCM4 77-43 C1

E03-0170 ALLRELAY 1P2T 24V 50/60HZ 77-27 B1

E-0130 ALLRELAY 2P2T 24VAC COIL 77-6 B3

E-5120 ALLRELAY T/D 24V DPDT NO 600 SEC 77-7 B2

E-3780 ALLSW PSHBTN MOM SPST NC 77-25 B1

E-007D ALLXFMR 075VA 60 110-24CT 77-5 B1

ACCESS PANELS


140300P1 ALLPANEL FRONT/TOP EWS 79-41 1 1 1 11

140298P1 ALLPANEL LEFT SIDE WLC 79-21 1 1 1 1 11

140299P1 ALLPANEL RIGHT SIDE WLC 79-31 1 1 1 1 11

20



7.3 WALL BOX ASSY (OPTIONAL EQUIPMENT) (1.5 - 10 TON)

PIPING


154652P1 ALLFILTER HSG 1" NPTM E7047 75-961 C1 1 1 1 11

154652P2 ALLFILTER SCRN 30GPM 100MICR 75-971 B1 1 1 1 11

1A52261P3 ALLFLOWMETER 2-22 GPM / PS C 75-741 C1 1 1 1 11

140211P1 ALLGAUGE PRESS DIAL 2.5" VAC/150 75-621 C1 1 1 1 11

139986P1 ALLTHERMOMETER DIAL 2.5" 30 75-611 C1 1 1 1 21




ACCESS PANELS


140154P1 ALLFRONT/TOP EWS 76-441 1 1 1 1 11

140152P1 ALLLEFT SIDE EWS 76-421 1 1 1 1 11

154651P1 ALLPANEL RIGHT SIDE WALL BOX 76-431 1 1 1 1 11

21



7.4 EMERGENCY WATER SOURCE (OPT EQUIP) (1.5 - 10 TON)

PIPING - 5 GPM-EWS05W-K00


140817P1 ALLPREVENTER BACKFLO 3/4" 2X CHEK 68-11 B1 1 1 1 11

P-4940 ALLSW FLOW 3/4FPT 1P2T 68-41 B1 1 1 1 11

1C14431P1 ALLVALVE BALL BRONZE 3/4SWT F/P 68-202 B2 2 2 2 22


1A23985P2 ALLVALVE SOLND 3/4" NC 24V 50/60 70-11 B1 1 1 1 11


140242P1 ALLWELL IMMERSION SENSOR 68-261 B1 1 1 1 11




127998P1 ALLSW FLOW ASSY 1-3/8" 69-41 B1 1 1 1 11


1C14431P2 ALLVALVE BALL BRONZE 1" SWT 69-31 B1 1 1 1 11

1C14431P2 ALLVALVE BALL BRONZE 1" SWT 70-31 B1 1 1 1 11

P-4110 ALLVALVE CHECK 1-1/4"ODBRONZE SWT 69-291 B1 1 1 1 11

P02-0360 ALLVALVE SOLND 1FPT NC 24V 50/60 69-21 B1 1 1 1 11




22








1C14431P3 ALLVALVE BALL BRONZE 1-1/4SWT F/P 69-31 B1 1 1 1 11

1C14431P3 ALLVALVE BALL BRONZE 1-1/4SWT F/P 70-31 B1 1 1 1 11


152632P1 ALLVALVE SOLND 1.25NPT NC 24V 71-21 B1 1 1 1 11

152632P1 ALLVALVE SOLND 1.25NPT NC 24V 69-21 B1 1 1 1 11






140817P1 ALLPREVENTER BACKFLO 3/4" 2X 69-11 B1 1 1 1 11



1C14431P3 ALLVALVE BALL BRONZE 1-1/4SW 70-31 B1 1 1 1 11

1C14431P3 ALLVALVE BALL BRONZE 1-1/4SW 69-31 B1 1 1 1 11

P-4110 ALLVALVE CHECK 1-1/4"ODBRONZ 69-291 B1 1 1 1 11

152632P1 ALLVALVE SOLND 1.25NPT NC 24 70-21 B1 1 1 1 11

152632P1 ALLVALVE SOLND 1.25NPT NC 24 69-21 B1 1 1 1 11

P02-0360 ALLVALVE SOLND 1FPT NC 24V 5 70-11 B1 1 1 1 11

P02-0360 ALLVALVE SOLND 1FPT NC 24V 5 69-191 B1 1 1 1 11


23



ELECTRICAL PANELS


E-276C ALLCB 3.2A BRKT MNT ETA 66-212 B2 2 2 2 22

140156P1 ALLRCM4 W/BRACKET EWS 68-71 B1 1 1 1 11

E03-0170 24V 50/60HZRELAY 1P2T 24V 50/60HZ 66-271 B1 1 1 1 11

E-0130 24VAC COILRELAY 2P2T 24VAC COIL 66-61 B1 1 1 1 11

E-3530 24VRELAY T/D 24V 2P2T ADJ 90SEC 66-71 B1 1 1 1 11

E-4650 24VRELAY T/D 24V 2P2T NO 480 SEC 66-81 B1 1 1 1 11

141810P4 ALLSTAT ELECTRONIC MOD DISPLAY 66-111 B1 1 1 1 11

141810P6 ALLSTAT ELECTRONIC MOD MASTER 66-31 B1 1 1 1 11

141810P2 ALLSTAT ELECTRONIC MOD SENSOR 66-181 B1 1 1 1 11

E-3490 ALLSW 2P2T TOGGLE 66-261 B1 1 1 1 11

E-3780 ALLSW PSHBTN MOM SPST NC 66-251 B1 1 1 1 11

E-007DXFMR 075VA 60 110-24CT 66-52 B2 2 2 2 22

ACCESS PANELS


S-6210 ALLBEZEL S3 ON/OFF/DISC 79-91 1 1 1 1 11


140909P1CORD PWR 18/3 SJO 79-341 1 1 1 1 11

139102P1 ALLFLUID PRESSURE GAUGE 71-101 1 1 1 1 11


E-0580LAMP GREEN 28V 79-331 1 1 1 1 11

140152P1 ALLLEFT SIDE EWS 71-21 1 1 1 1 11

140153P1 ALLRIGHT SIDE EWS 71-31 1 1 1 1 11

140901P1 16A/125ACSW ROCKER ILUM 16A/125AC 79-321 B1 1 1 1 11

140236P1 ALLVALVE BALL 3W 1/4 71-141 B1 1 1 1 11

24



7.5 ENVIROSOURCE (OPTIONAL EQUIPMENT) (1.5 - 10 TON)

PIPING - 5 GPM-ENV-5G-A00


128165P1 ALLCONDENSER BRAZED PLATE 50 73-161 C1 1 1 1 11


140204P1 ALLPUMP .75HP 208/230-1-50/60 SS 73-151 C1 1 1 1 11

P-4940 ALLSW FLOW 3/4FPT 1P2T 73-41 C1 1 1 1 11


P-411D ALLVALVE CHECK 7/8"ODBRONZE SWT 73-51 B1 1 1 1 11


PIPING - 10 GPM-ENV-10G-A00


124509P2 ALLCONDENSER BRAZED/PLATE 40 73-161 C1 1 1 1 11


140204P2 ALLPUMP 1.0HP 208//460-3-50/60 SS 73-151 C1 1 1 1 11




1C19539P1 ALLVALVE SOLND 3/4MXF 24V 50/60 73-21 B1 1 1 1 11

ELECTRICAL PANELS


124503P1 24VCONTACTOR 3PL 24V 15/20 1NO1NC 72-321 B1 1 1 1 11

124547P1 32AOVERLOAD RELAY W/B MNT 32A C-H 72-341 B1 1 1 1 11

E15-0010 ALLPWRBLK 2PL 1)2/0:12 X 4)4:14 72-221 1 1 1 1 11

E-0130 24VAC COILRELAY 2P2T 24VAC COIL 72-62 B2 2 2 2 22

E-3530 24VRELAY T/D 24V 2P2T ADJ 90SEC 72-71 B1 1 1 1 11

E-4650 24VRELAY T/D 24V 2P2T NO 480 SEC 72-81 B1 1 1 1 11

E-3490 ALLSW 2P2T TOGGLE 72-261 B1 1 1 1 11

E-3780 ALLSW PSHBTN MOM SPST NC 72-251 B1 1 1 1 11

127184P1 208/230-24 50/60HZXFMR 75VA 208/230-24 50/60HZ 72-51 B1 1 1 1 11

127184P2 460-24 50/60HZXFMR 75VA 460-24 50/60HZ 72-51 B1 1 1 1 11

25



ACCESS PANELS




140165P1 ALLSIDE LEFT ENVIRO 74-21 1 1 1 1 11

140166P1 ALLSIDE RIGHT ENVIRO 74-31 1 1 1 1 11

26



Part Number Volts Qty Part Description Options Where Used

RSP Kits - B

124501P1 1 CONTACTOR 3PL 24VCOIL 15/20AMP ELECTRIC PANEL24VCOIL 15/20AMP

124503P1 1 CONTACTOR 3PL 24V 15/20 1NO1NC ELECTRIC PANEL24V

124547P1 1 OVERLOAD RELAY W/B MNT 32A C-H ELECTRIC PANELALL

125768P5 1 HEATER CLASS 20 1.20-1.96A C-H ELECTRIC PANEL



126630P1 1 VALVE SOLND 3/8FXF 208/240V PIPING ASSEMBLYALL

127140P1 1 VALVE RELIEF 450# 1/4NPT PIPING ASSEMBLYALL

127184P1 1 XFMR 75VA 208/230-24 50/60HZ ELECTRIC PANEL208/230-24 50/60HZ

127184P2 1 XFMR 75VA 460-24 50/60HZ ELECTRIC PANEL460-24 50/60HZ

127194P1 1 CAP START 145-174MFD 250V ELECTRIC PANEL250V

127194P2 1 CAP START 161-193MF 220/250 ELECTRIC PANEL220/250

127195P1 1 RELAY POTENTIAL 3ARR3CT-10S5 ELECTRIC PANELALL

127195P2 1 RELAY POTENTIAL 3ARR3CT-10V5 ELECTRIC PANELALL

127195P4 1 RELAY POTENTIAL 3ARR3CT-24S5 ELECTRIC PANELALL

127914P1 1 FANBLADE 1/2 BORE 24 D 24 P FAN ASSEMBLYALL

127935P1 1 VALVE SOLND 1/2ODFXODM NO COIL PIPING ASSEMBLYALL

127935P5 1 VALVE SOLND 3/8ODFXODM NO COIL PIPING ASSEMBLYALL

127935P7 1 SOLENOID COIL DMCH 24V 50/60 PIPING ASSEMBLYALL

127935P7 1 SOLENOID COIL DMCH 24V 50/60 PIPING ASSEMBLY24-50/60

127936P2 1 VALVE LOW AMB CNTL 1/2"SPORLAN PIPING ASSEMBLYALL

127937P1 2 XFMR 150VA 460/230 ELECTRIC PANEL460/230

127937P3 1 XFMR150VA380/440/600-230 50/60 ELECTRIC PANEL380/440/600-230 50/60

127938P2 1 SW PRES HI SPDT W/TUBE PIPING ASSEMBLYALL

127972P1 2 SW HP SPST AR 150CO 100CI PIPING ASSEMBLYALL

127977P1 1 FUSE FNQ-R-3/4 ELECTRIC PANELALL

127997P1 1 SIGHT GLASS CLEAR W/FLOAT 1" PIPING ASSEMBLYALL

127998P1 1 SW FLOW ASSY 1-3/8" PIPING ASSEMBLYALL

128177P1 1 FILTER/DRIER SOLDER PIPING ASSEMBLYALL

134142P2 1 HEATER C/CASE 480V 70W SCROLL ELECTRIC PANEL480V 70W

27



RSP Kits - B (Continued)140156P1 1 RCM4 W/BRACKET EWS ELECTRIC PANELALL

140201P1 1 VALVE EXP 3/8X5/8X1/4 1.5/2T PIPING ASSEMBLYALL

140201P3 1 VALVE EXP 3/8X7/8X1/4ODF 3T PIPING ASSEMBLYALL

140201P4 1 VALVE EXP 1/2X7/8X1/4ODF 4/5T PIPING ASSEMBLYALL

140202P1 1 ORIFICE WTR FLOW CONTROL PIPING ASSEMBLYALL

140236P1 1 VALVE BALL 3W 1/4 PIPING ASSEMBLYALL

140242P1 1 WELL IMMERSION SENSOR PIPING ASSEMBLYALL

140248P1 1 RELAY T/D 24V 3MIN ANTICYCL ELECTRIC PANELALL

140309P1 1 VALVE CHECK BACKFLOW 3/8 FNPT PIPING ASSEMBLYALL

140817P1 1 PREVENTER BACKFLO 3/4" 2X CHEK PIPING ASSEMBLYALL

140901P1 1 SW ROCKER ILUM 16A/125AC ELECTRIC PANEL16A/125AC

141810P2 1 STAT ELECTRONIC MOD SENSOR ELECTRIC PANELALL

141810P4 1 STAT ELECTRONIC MOD DISPLAY ELECTRIC PANELALL

141810P6 1 STAT ELECTRONIC MOD MASTER ELECTRIC PANELALL

152632P1 1 VALVE SOLND 1.25NPT NC 24V PIPING ASSEMBLYALL

154652P2 1 FILTER SCRN 30GPM 100MICR PIPING ASSEMBLYALL

155364P1 1 FANBLADE 5/8 BORE 26 D 24 P FAN ASSEMBLYALL

1A19537P1 1 CAP RUN 30MF 370VAC ELECTRIC PANEL30MF 370VAC

1A19538P1 1 CAP RUN 40MF 370VAC ELECTRIC PANEL40MF 370VAC

1A21133P1 1 SIGHT GLASS 1/4" SWEAT PIPING ASSEMBLYALL

1A23985P1 1 VALVE SOLND 1/2" NC 24V 50/60 PIPING ASSEMBLYALL

1A23985P2 2 VALVE SOLND 3/4" NC 24V 50/60 PIPING ASSEMBLYALL

1B21249P1 1 RELAY DATAMATE ELECTRIC PANELALL

1C14431P1 2 VALVE BALL BRONZE 3/4SWT F/P PIPING ASSEMBLYALL

1C14431P2 4 VALVE BALL BRONZE 1" SW PIPING ASSEMBLYALL

1C14431P3 1 VALVE BALL BRONZE 1-1/4SWT F/P PIPING ASSEMBLYALL

1C14431P4 1 VALVE BALL BRONZE 1/2SWT F/P PIPING ASSEMBLYALL

1C14432P1 1 RELAY T/D 2P2T 24VAC 3MIN INTV ELECTRIC PANELALL

1C19539P1 1 VALVE SOLND 3/4MXF 24V 50/60 PIPING ASSEMBLYALL

1C21119P1 1 FANBLADE 1/2 BORE 18 D 39 P FAN ASSEMBLYALL

1C21120P1 1 FANBLADE 1/2 BORE 20 D 25 P FAN ASSEMBLYALL

1C21132P1 1 FILTER/DRIER 1/4ODF 1.5T DMC PIPING ASSEMBLYALL

1C21138P1 2 CRANKCASE HEATER BAND 240V 30W COMPRESSOR240V 30W

28



RSP Kits - B (Continued)1C21138P2 2 CRANKCASE HEATER BAND 240V 22W COMPRESSOR240V 22W

1C21139P1 2 SW PRES 24V 360PSI PIPING ASSEMBLY24V

1C21207P5 1 VALVE LOW AMB CNTL-SPORLAN PIPING ASSEMBLYALL

1C32870P2 2 ACCUMULATOR SUCT REF 7/8" PIPING ASSEMBLYALL

1D15046P1 1 XFMR 075VA 60 208/24 ELECTRIC PANEL60 208/24

1D15046P2 1 XFMR 075VA 60 460/24 ELECTRIC PANEL60 460/24

1D15046P4 1 XFMR 075VA 50/60 200/24 ELECTRIC PANEL50/60 200/24

1D15046P5 1 XFMR 075VA 50/60 400/24 ELECTRIC PANEL50/60 400/24

4A10033P1 1 FUSE HLDR PNL-MNT SCRWCAP REJN ELECTRIC PANELALL

B-1220 1 CAP RUN 05MF 370VAC ELECTRIC PANEL05MF 370VAC

B03-0030 1 CAP RUN 10MF 370VAC ELECTRIC PANEL10MF 370VAC

C03-005A 1 CAP RUN 25MF 370VAC ELECTRIC PANEL25MF 370VAC

D-1830 1 SLINGER RING CONDENSER 5/8T FAN ASSEMBLYALL

E-007D 2 XFMR 075VA 60 110-24CT ELECTRIC PANELALL

E-009F 1 CONTACTOR 3PL 24VCOIL 30/40AMP ELECTRIC PANEL24VCOIL 30/40AMP

E-011A 1 CONTACTOR 2PL 24VCOIL 20/30AMP ELECTRIC PANEL24VCOIL 20/30AMP

E-011B 1 CONTACTOR 2PL 24VCOIL 25/35AMP ELECTRIC PANEL24VCOIL 25/35AMP

E-0130 3 RELAY 2P2T 24VAC COIL ELECTRIC PANEL24VAC COIL

E-1230 6 FUSE DUAL ELMNT 250V 20.0AMP ELECTRIC PANEL250V 20.0AMP



E-276C 2 CB 3.2A BRKT MNT ETA ELECTRIC PANELALL

E-3490 1 SW 2P2T TOGGLE PIPING ASSEMBLYALL

E-3530 1 RELAY T/D 24V 2P2T ADJ 90SEC ELECTRIC PANEL24V

E-3780 1 SW PSHBTN MOM SPST NC ELECTRIC PANELALL

E-4650 1 RELAY T/D 24V 2P2T NO 480 SEC ELECTRIC PANEL24V

E-5120 2 RELAY T/D 24V DPDT NO 600 SEC ELECTRIC PANELALL

E02-0160 1 THSTAT SPDT 40/90F 3.5-14DIFF ELECTRIC PANELALL

E03-0170 1 RELAY 1P2T 24V 50/60HZ ELECTRIC PANEL24V 50/60HZ

E05-4270 1 XFMR 500VA 240/480-120/240 ELECTRIC PANEL240/480-120/240

E05-4660 1 XFMR 500VA 380//416-120/240 ELECTRIC PANEL380//416-120/240

E15-0010 1 PWRBLK 2PL 1)2/0:12 X 4)4:14 ELECTRIC PANELALL

P-0050 1 INDICATOR LIQUID 1/2 ODF PIPING ASSEMBLYALL

29



RSP Kits - B (Continued)P-0070 1 VALVE SOLND 1/2ODM X 1/2ODF PIPING ASSEMBLYALL

P-0080 1 VALVE SOLND 1/2MXF 24V-50/60 PIPING ASSEMBLYALL

P-0180 1 VALVE BYPASS/DISCH 1/2ODF SLDR PIPING ASSEMBLYALL

P-018A 1 VALVE BYPASS/DISCH 7/8ODF SLDR PIPING ASSEMBLYALL

P-287A 1 VALVE SOLND 7/8FXM 24V-50/60 PIPING ASSEMBLYALL

P-3070 1 PRESS SW LOW SPST 0-100PSI PIPING ASSEMBLYALL

P-3870 1 INDICATOR LIQUID 3/8 ODF PIPING ASSEMBLYALL

P-4110 1 VALVE CHECK 1-1/4"ODBRONZE SWT PIPING ASSEMBLYALL

P-411D 1 VALVE CHECK 7/8"ODBRONZE SWT PIPING ASSEMBLYALL

P-4730 1 VALVE RELIEF 50# 3/4 FPT X 3/4FPT PIPING ASSEMBLYALL

P-5590 1 VALVE SOL/STRNR/FLO-REG .5 GPM PIPING ASSEMBLYALL

P02-0360 1 VALVE SOLND 1FPT NC 24V 50/60 PIPING ASSEMBLYALL

P02-0390 1 CIRCUIT SETTER 1-1/4" FPT PIPING ASSEMBLYALL

P03-0030 1 FILTER/DRIER 3/8ODF SLDR PIPING ASSEMBLYALL

W-0091 1 VALVE CHECK 1/2" OD PIPING ASSEMBLYALL



Part Number Volts Qty Part Description Options Where Used

RSP Kits - C

124509P2 1 CONDENSER BRAZED/PLATE 40 PIPING ASSEMBLYALL

127130P1 1 RECVR V 4X08 3/8INX3/8OUT 450# COMPRESSORALL

127130P4 1 RECVR V 5X23 1/2INX1/2OUT 450# COMPRESSORALL

127650P1 1 COMP HERM 208/230-3-60 COMPRESSOR208/230-3-60

127650P2 1 COMP HERM 460-3-60 5T COMPRESSOR460-3-60

127902P1 1 MOTOR .50HP 205//236-1-50/60 FAN ASSEMBLY205//236-1-50/60

127902P2 1 MOTOR .50HP 385//466-1-50/60 FAN ASSEMBLY385//466-1-50/60

128165P1 1 CONDENSER BRAZED PLATE 50 PIPING ASSEMBLYALL

129102P1 1 COMP HERM 208/30-3-50/60 COMPRESSOR208/30-3-50/60

129102P2 1 COMP HERM 380//460-50/60 COMPRESSOR380//460-50/60

130913P2 1 COMP HERM 277-1-60 COMPRESSOR277-1-60

132082P1 1 COMP SCRL ZR61K3-TF5 W/O ROTO COMPRESSOR200/230/50-3

132082P2 1 COMP SCRL ZR61K3-TFD W/O ROTA COMPRESSORSEE NOTE

30



RSP Kits - C (Continued)138980P1 1 COMP SCRL ZR49K3-TFD W/O ROTA COMPRESSOR460/60-3

138980P2 1 COMP SCRL ZR49K3-TF5 W/O ROTA COMPRESSOR208/230/60-3

139986P1 2 THERMOMETER DIAL 2.5" 30-160F PIPING ASSEMBLYALL

140203P1 1 TANK WATER/THERMAL 1.5/2T PS PIPING ASSEMBLYALL

140203P2 2 TANK WATER/THERMAL 3/4/5T PIPING ASSEMBLYALL

140203P3 1 TANK WATER/THERMAL 8/10T PIPING ASSEMBLYALL

140204P1 1 PUMP .75HP 208/230-1-50/60 SS COMPRESSOR208/230-1-50/60

140204P2 1 PUMP 1.0HP 208//460-3-50/60 SS COMPRESSOR208//460-3-50/60

140204P2 1 PUMP 1.0HP 208//460-3-50/60 SS COMPRESSORALL

140204P3 1 PUMP .75HP 208//460-3-50/60 SS COMPRESSOR208//460-3-50/60

140204P6 1 PUMP 3.0HP 208//460-3-50/60 SS COMPRESSOR208//460-3-50/60

140211P1 4 GAUGE PRESS DIAL 2.5" VAC/150 PIPING ASSEMBLYALL

140211P2 4 GAUGE PRESS DIAL 2.5" 0-400 PSI PIPING ASSEMBLYALL

140212P1 1 EVAPORATR SHEL&COIL CU 1.5T PS COMPRESSORALL





140215P1 1 HEATER WATER 250W 230V PIPING ASSEMBLY250W 230V

140254P1 1 PUMP 1.0HP 200/230-1-50 SS COMPRESSOR200/230-1-50

140254P2 1 PUMP 1.5HP 200//400-3-50 SS COMPRESSOR200//400-3-50

140254P3 1 PUMP 1.0HP 200//400-3-50 SS COMPRESSOR200//400-3-50

140255P1 1 PUMP 1.0HP 208/230-1-50 CI COMPRESSOR208/230-1-50

146300P1 1 COMP HERM 208/230-1-60 CR16K6 COMPRESSOR208/230-1-60

146303P1 1 COMP HERM 208/230-1-60 CR22K6 COMPRESSOR208/230-1-60

148207P1 1 COIL COND PFC A 3CY1203D-36X42 COMPRESSORALL

148208P1 1 COIL COND PFC A 3CY1403D-36X42 COMPRESSORALL

148213P1 1 RECVR V 5X14 .50IN/OUT 450# SG COMPRESSORALL



154600P1 1 TANK 100GAL 24X56 STAINLESS PIPING ASSEMBLYALL

154600P2 1 TANK 50GAL 18X44 STAINLESS PIPING ASSEMBLYALL

154652P1 1 FILTER HSG 1" NPTM E7047 PIPING ASSEMBLYALL

31



RSP Kits - C (Continued)163166P1 1 COMP HERM 208/230-1-60 COMPRESSOR208/230-1-60

163166P2 1 COMP HERM 208/230-3-60 COMPRESSOR208/230-3-60

1A52261P3 1 FLOWMETER 2-22 GPM / PS C PIPING ASSEMBLYALL

1A54606P1 1 PUMP 2.0HP 208/230/460V 3PH COMPRESSOR208/230/460V 3PH

1C19511P1 1 COMP HERM 208/230-1-60 COMPRESSOR208/230-1-60

1D21106P1 1 COIL COND DM 2T A COMPRESSORALL

1D21107P1 1 COIL COND DM 1.5T A COMPRESSORALL

1D21108P1 1 COIL COND DM 3T A COMPRESSORALL

1D21116P1 1 COMP HERM 208/230-1-60 COMPRESSOR208/230-1-60

1D21121P1 1 MOTOR .20HP 208-230-1-60 FSCW FAN ASSEMBLY208-230-1-60

1D21122P1 1 MOTOR .20HP 205//236-1-50/60 FAN ASSEMBLY205//236-1-50/60

1D21122P2 1 MOTOR .20HP 385/415/466-1 FAN ASSEMBLY385/415/466-1

4C14111G1 1 PWA LEM RCM4 ELECTRIC PANELALL

B67-0010 1 MOTOR .75HP 208/230/460-3-5/6 FAN ASSEMBLY208/230/460-3-50/60

P-4940 1 SW FLOW 3/4FPT 1P2T PIPING ASSEMBLYALL

32



8 7

1 2

6

3

5

4

L3L2

L1

T-1

T

T3

T1

T2

COM

CONDUCTO

RS ONLY

P

COM

CSLP

PSK

M1

AR

OL

FIGURE 1 33

1

3

4

6

7

9

10

2627

35

ELECTRIC PANEL ASSY



FIGURE 2 34

8

7

9

6161

ELECTRIC BOX ASSY (PFC) 380, 415, 600V 50/6-HZ SPCL DUAL COIL MODELS



2

C

1

1

1CL

1L

2

FIGURE 3 35

6

37

38

14 16

42 43

18

19

35

ELECTRIC BOX SUB-ASSY



1C1

X12C1

3C1

X4

H4

L1

L2

L3

T1

T2

T3H2

H3

H1

H2

H3

X3

X2

X3

X4

X2

H1

H4

H1 H4

460V CAP

FIGURE 4 36

1

327

31 32

ASSEMBLY ELECTRIC BOX



L1

L2

L3

FIGURE 5 37

2

3

6

ELECTRIC BOX SUB-ASSY DATAMATE 3T 3PH



FIGURE 6 38

61

61

61

7074

74 7475

76

76

ELECTRIC BOX ASSY (PFC) WITH FUSES 60/50HZ SPCL DUAL COIL MODELS



LIQ

. LIN

E. (

RE

F.)

()

VIEW A-A

LLSV

2HP

RED

BLK

BLK

RHTR

SCROLL COMPRESSOR

RECIP. COMPRESSOR

FIGURE 7 39

11

12

15

18

8

21

22

ASSEMBLY FINAL WIRING



X1

FIGURE 8 40

2 3

5

23

5

51

54

55

59

54

59

53

ASSEMBLY FINAL WIRING



FIGURE 9 41

1 2

1

2

12

5

5

5

9

GAGE & HEATER ASSEMBLY PSE



TANK

PUMP

TANK

TANK

TANK

EVAP.

ELEC.BOX

EVAP.PUMP

FIGURE 10 42

5

5 5

99

9

51

52

52

51

51

5157

57

GAGES & HEATER ASSEMBLY 8/10 TON PROCESS CHILLER



BASE PAN ASSY PROCESS CHILLER

SSY

8

31

17

12

FIGURE 11 43

8 17 7

32 33

34 35

12 31



FIGURE 12 44

7

12

17

12

18

31

37

32 33 34 35

BASE PAN ASSEMBLY 10T W/55TG Pump



20

26

21

17

12

10

7

SEE FIGURE 6

45

3 18

ASSY BASE PAN


FIGURE 13ESS 4000 (Rev 01 November 2001)

FIGURE 14 46

3 12

4

5

6

5

1

1 1

2

2

7

6

6

4

4

2

3 12

5

ASSY COMPRESSOR / FAN / COIL 5 TON DMC



SEE FIGURE 16

SEE FIGURE 16

47

18

17

18

51

51

51

51

23

23

21 21 21

52 13

BASE PAN ASSEMBLY 5 YON QL/HA DUAL COIL PFC SPCL



FIGURE 16 48

3

5 6

11 13

FAN ASSY 1 - 1/2 TON DATAMATE



2

9

8

3

1

1

FIGURE 17 49

81

1

2

3

9

FAN ASSEMBLY DUAL COIL PFC



SEE FIGURE 29

SEE FIGURE 26

SEE FIGURE 41

SEE FIGURE 25

SEE FIGURE 30

50

4

23

PIPING 1.5 TON



4

SEE FIGURE 30

SEE FIGURE 41

SEE FIGURE 26

SEE FIGURE 26

SEE FIGURE 29

23

FIGURE 19 51

PIPING 2 TON



SEE FIGURE 25

SEE FIGURE 41

SEE FIGURE 31

SEE FIGURE 27

SEE FIGURE 29

52

8

7

23

3 TON PIPING



SEE FIGURE 28

SEE FIGURE 29

SEE FIGURE 41

SEE FIGURE 25

SEE FIGURE 32

FIGURE 21 53

4

8

7

23

4 TON PIPING



SEE FIGURE 41

SEE FIGURE 28

SEE FIGURE 29

SEE FIGURE 25S

SEE FIGURE 32

54

3

4

8

7

23

5 TON PIPING



SEE FIGURE 36

SEE FIGURE 33

SEE FIGURE 34

SEE FIGURE 41

SEE FIGURE 35

SEE FIGURE 37

FIGURE 23 55

14

PIPING SINGLE STAGE 8 & 10 TON



#2

#1

SEE FIGURE 39

SEE FIGURE 38

SEE FIGURE 40

SEE FIGURE 41

SEE FIGURE 34

SEE FIGURE 35

FIGURE 24 56

14

PIPING MULTI STAGE 8 & 10 TON



FIGURE 25 57

6

ASSY. PIPING PUMP SUCTION



FIGURE 26 58

6

ASSY. PIPING PUMP DISCHARGE 1.5 / 2 TON



FIGURE 27 59

6

ASSY. PIPING PUMP DISCHARGE 3 TON



FIGURE 28 60

3

ASSY. PIPING PUMP DISCHARGE 4.5 TON



FIGURE 29 61

1

ASSY. PIPING ORIFICE 1.5 TON



FIGURE 30 62

5

18

21

ASSY. PIPING LIQUID LINE 1.5 / 2 TON



FIGURE 31 63

5

17

20

ASSY. PIPING LIQUID LINE 3 TON



FIGURE 32 64

3

10

ASSY. PIPING LIQUID LINE 4.5 TON



FIGURE 33 65

8

PIPING EVAPORATOR TANK 8 & 10 TON SINGLE STAGE



FIGURE 34 66

11

12

13

PIPING HOT GAS ASSY. 8 & 10 TON



FIGURE 35 67

11

12

13

PIPING HOT GAS ASSY. 8 & 10 TON



FIGURE 36 68

13

23

3

3

3

3

PIPING SUPPLY & RETURN 8 & 10 TON SINGLE STAGE



FIGURE 37 69

8

PIPING PUMP / TANK 8 & 10 TON MULTI-STAGE PUMP



FIGURE 38 70

8

PIPING EVAPORATOR TANK 8 & 10 TON MULTI-STAGE



13

FIGURE 39 71

13

24

3

3

3

3

PIPING SUPPLY & RETURN 8 & 10 TON MULTI STAGE



FIGURE 40

72

5

PIPING PUMP / TANK 8 & 10 TON MULTI-STAGE PUMP



FIGURE 41 73

1

ASSY. PIPING RELIEF VALVE 1.5 - 5 TON



FIGURE 42 74

5

6

VALVE ASSY HD PRESS CONTROL 2 TON



FIGURE 43 75

5

6

VALVE ASSEMBLY HD PRESS CONT.



FIGURE 44 76

4

5

VALVE SUB-ASSY LOW AMBIENT CONTROL DATAMATE 3 TON



FIGURE 45 77

8

6

VALVE ASSEMBLY 5 TON DMC



FIGURE 46 78

8

1

3

ASSEMBLY LIQUID LINE 5 TON DMC



FIGURE 47 79

8

7

13

LIQUID LINE SUB-ASSY. 3 TON



FIGURE 48 80

3

4

5

7

LIQUID LINE ASSY



FIGURE 49 81

8

7

15

21

LIQUID LINE SUB-ASSY 1.5 TON



FIGURE 50 82

3

4

5

7

LIQUID LINE ASSY.



FIGURE 51 83

3

PIPING ASSEMBLY SCROLL DISCHARGE 4 TON DMCH



#2#1

#1

#

SEE FIGURE 46

SEE FIGURE 44

SEE FIGURE 45F

SEE FIGURE 43

FIGURE 52 84

47

47

PIPING FINAL LINE 8 & 10 TON



FIGURE 53 85

5

6

7

LIQUID LINE ASSY. 8 & 10 TON



FIGURE 54 86

5

6

7

LIQUID LINE ASSY. 8 & 10 TON



FIGURE 55 87

4

5

6

PIPING VALVE ASSY. 8 & 10 TON



FIGURE 56 88

4

5

6

PIPING VALVE ASSY. 8 & 10 TON



FIGURE 57 89

1

2

3

4

5

6

EXTERIOR PANEL ASSEMBLY - PROCESS FLUID CHILLER - EVAP 1.5 - 5 TON



55

FIGURE 58 90

51

52

54

56

57

32

51

55

PANEL ASSEMBLY - PROCESS FLUID CHILLER - EVAP 8 - 10 TON



FIGURE 59 91

1

2

3

4

5

6

1

2

4

5

6

61

EXTERIOR PANEL ASSEMBLY - PROCESS FLUID CHILLER - COND 1.5 - 5 TON



FIGURE 60 92

1

3

4

7

16

7

14

PANEL ASSEMBLY - PROCESS FLUID CHILLER - COND 8 - 10 TON



6

STORAGE TANKPIPING 100 GAL.

SEE FIGURE 41

SEE FIGURE 62

SEE FIGURE 63

SEE FIGURE 41

FIGURE 61 93



FIGURE FIGURE 62 94

1

STORAGE TANK ASSY. BOTTOM



FIGURE 63 95

3

EVAPORATOR CONNECTION ASSY.



SHOWN FOR REFERENCE

STORAGE TANK & FRAME

FIGURE 64 96

236

2

3

PANEL ASSEMBLY STORAGE TANK



SPCL STORAGE TANKPANEL ASSEMBLY

3

8

2

4

67

2

3

4

FIGURE 65 97



SW2

SW1

SEE FIGURE 67

FIGURE 66 98

5

6

87

11 18

21

25

26

27

3

ASSEMBLY ELECTRIC BOX EWS



1 2

TB2

82 765431 231

FIGURE 67 99

7

11

RCM4 ASSEMBLY EWS & WLC



FIGURE 68 100

1

4

19

20

19

20

26

EWS SUPPLY PIPING ASSEMBLY 5 / 10 GPM



FIGURE 69 101

1

2

3

4

19

20

29

26

EWS SUPPLY PIPING ASSEMBLY 20/25 GPM



FIGURE 70 102

1

2

3

ASSEMBLY PIPING RETURN EWS



14

FIGURE 71 103

2

3

4

9

10

EWS ACCESS PANEL



2 10

SEE FIGURE 67

FIGURE 72 104

8 5

6

7

6

22

25

26

32

34

ASSEMBLY ELECTRIC BOX ENVIROSOURCE



43

FIGURE 73 105

1

2

3

5

15

16

PIPING ENVIROSOURCE



FIGURE 74 106

2

3

4

9

ENVIROSOURCE ACCESS PANEL



FIGURE 75 107

1 1

2

3

3

3

6162

6162

9697

74

WALL BOX PIPING ASSY



FIGURE 76 108

42

43

44

WALL BOX PANEL



SEE FIGURE 67

TDRBTDR

SW2

15

4

P1

21

T1

CB1

FIGURE 77 109

56

77

21

25

274366

ASSEMBLY ELECTRIC BOX WLC



FIGURE 78 110

1

2

ASSEMBLY PIPING WLC



SEE FIGURE 76

FIGURE 79 111

2

3

4

9

32

33

34

Green lamp (see pic)

Rocker switch (see pic)

Power Cord (see pic)

FINAL ASSEMBLY WLC



Process Fluid Chiller

Documents

Transcript of Process Fluid Chiller