Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime...

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Prime Equipment Group, Inc. | 2000 E. Fulton Street | Columbus, OH 43205 U.S.A. | Tel: 614.253.8590 | Fax: 614.253.6966 | www.PrimeEquipmentGroup.com

Transcript of Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime...

Page 1: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Prime Equipment Group, Inc. | 2000 E. Fulton Street | Columbus, OH 43205 U.S.A. | Tel: 614.253.8590 | Fax: 614.253.6966 | www.PrimeEquipmentGroup.com

Page 2: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

I

Prime Equipment Group, Inc. is a USA-based manufacturer of poultry

processing equipment that has maintained the trust of the industry

for more than two decades by supplying innovation, reliable and

hard-working solutions for nearly ever point on the modern

processing line. Prime is known in the industry for efficiency

improvements and simple equipment options.

In 1993, the Gasbarro family used their combined 65 years or experi-

ence of owning and operating poultry plants and processing busi-

nesses to found Prime Equipment Group, a privately held company.

Prime Equipment Group designs and builds stand-alone machines, as

well as customized equipment systems and equipment from brand

partners for processing plants all over the world. Our team members

also offer engineering assistance, hands-on field support and a quali-

ty selection of spare and replacement parts for multiple industries in

over 15 countries.

After acquiring Diversified Machine Products (DMP) in the summer of

2010, we’ve now made an additional manufacturing facility and sales

office in Gainesville, Georgia.

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No one knows your process

better than you, and we use

your valuable feedback as fuel

for our product development

fire. This cooperation plays a

huge part in our ability to

design safe and durable

systems that improve

your profitability.

Being such an integral part of

the dynamic food processing

industry, our development team

constantly researches new and

innovative ways to reduce labor,

increase processing yields and

improve product quality.

Our development and engineering teams

follow a fairly simple process:

IDEA — RESEARCH — CONCEPT

PROTOTYPE — ENGINEERING — DESIGN

II

GENO GASBARRO Founder

Geno Gasbarro as Born in Castel Di Sangro, Italy

1931 and immigrated to the USA in 1939 with his family.

He started working at his father’s business (Washington

Poultry) in Columbus, OH in 1944. Geno and two

brothers took over the business in the mid 1950’s

when Geno began making equipment to improve

efficiencies inside their factory. When Washington Poultry

began supplying KFC, Geno became friends with Colonel

Sanders and began a separate company for equipment

development and manufacturing for KFC.” He Incorporated

Prime Equipment Group in 1992 along with his son and

Current CEO Mike Gasbarro.

Geno with Colonel Sanders

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III

Table of Contents

Section 1 Overhead Chain and Attachments

Page

* Chain Lifecycle and Info .……………………......……………………..………………………………….…....….1-0

* Chain Selections and Attachment …………………....….…………..………………………….…….…...…1-1

* 348 Trolley Wheels …………………………..…………………….……………………………………..…………1-2

* 348 Pendants and Attachments .………………………..……………………………….….…...…1-3

* Chains Without Trolleys ….……………………...….…………..…………...………………………….………….1-4

* 348 Trolley Halves ……………………………..…………..…………...………………………………….…………..1-5

* T-Rail Complete Chain Assemblies .………………..….…………..…………………………..………...….1-6

* T-Rail Chain and Parts .………………………..….…………..…………...………………………….……………...1-7

* Pipe Track Complete Chain Assemblies .……………….……………………………..…………..….1-8

* Pipe Track Chain and Parts …….…………………..…………..…………...…………………….……………....1-9

Section 2 Overhead Shackles

* Shackle Types and Info .…..…………………...…………………………………………………………....…..…..2-0

* Picking Shackle Selection….……….……………...……………………………….………………...…….…….....2-1

* Evisceration Shackle Selection ……….………..……….………………….………………...…….….….....2-2

* Cut-Up and Sizing Line (Combination) Shackle Selection ….…………...…….…..…....2-3

* Shackle Ties and Bushings ..……………………..….……………………….………………...…….…..…....2-4

* Shackle Spares and Accessories ..………………...………………………….………………...…….….…....2-5

Section 3 Overhead Track

* Track Types and Info………….………………………..…………………………………………………….…………..3-0

* Straight Track Selection ………………………...…………………..………..………….…………….……….…..3-1

* Elevated Track Selection ………………………..……………………………………………...……….….…….....3-2

* I-Beam Elevations .……………………………………………………….…………………….……..….….…..…....3-3

* T-Rail Elevations ……………………………..……………………………….………………….……..………….…....3-4

* Pipe Track Elevations ……………………….……………………………………………….…..……….…..….....3-5

Section 4 Overhead Idler Turns

* Turn Types and Info …………………………..……..…………………………………………….….…..………….4-0

* Turn Corner Assembly ………………………………………………………………………….…..…………………..4-1

* I-Beam Turn Selection (5 Bolt) ……………...…………………………………….…………...….….......4-2

* I-Beam Turn Selection (6 Bolt) ……………...………………………….………….…………...….….......4-3

* T-Rail Turn Selection …………...………...…….……………………………….……….….……....……….......4-4

* Pipe Track Turn Selection ..……………………..…………………………………..………..…………...…….…4-5

For Parts or Part numbers not listed in this catalog please refer to Section 11.1 or Call 614.253.8590

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IV

Section 5 Overhead Take-Ups

Page

* Take-Up Types and Info …………………..……………..………………….....…………………………….5-0

* Manual Take-Up Selection ……………………....………...……………………………..…..…………………5-1

* Automatic (Spring Loaded) Take-Up Selection ……….…..……………..………………………5-2

* Automatic (Air) Take-Up Selection ……………....……………………………………………………...5-3

Section 6 Overhead Drives

* Drive Types and Info . …………………………..………………………….……..………………………….……...…6-0

* Drive Assembly Options ………………………….….………………………………………………………..…….6-1

* Drives ……………………………………..…………...………………………………………………………………………....6-2

* Drive Frames ……………………………………..…………………………………………………………………………....6-3

* Drive Inverters …………………………………..……………………………………………………………………………6-4

Section 7 Drive Sprockets

* Sprocket Types and Info .………………………..…………………………...…………………………….………..7-0

* 348 Drive Sprockets ……………………………....……….……………………………………………………….…….7-1

* Drive Sprockets (Log Chain) ……………………...………………………………………………………..……..7-2

Section 8 Overhead Wheels

* Wheel Types and Info ………………………….….……………………….……………………………………….8-0

* Smooth Idler Selection .……………………....……………..………………………………………….…...........8-1

* Gap Wheels …………………………………...………………………………………………………………….…………...8-2

Section 9 Overhead Sanitation and Miscellaneous Parts

* Sanitation and Miscellaneous Parts and Info ……………..…………………………………….…..……9-0

* Washers ..…………………………………..…………………………..…………………………………………………...…...9-1

* Brushes .…………………………………….…………………………...…………………………………………....………..….9-2

* Hubs and Misc. .……………………………....……………………………...…………………………….…..…….…...9-3

Section 10 Preventive Maintenance & Trouble Shooting

* Trouble Shooting ...…………………………......…………………………………………………………………...….10-0

* Maintenance Log and Check List .…………………………………………………………………………....10-1

* Warranty . ………………………………...…………………….…………………………………………………….…......10-2

Section 11 How to place an order for Overhead Components

* Typical Example of an Overhead Line …………………………….…………………………………..11-0

* Overhead Quote Request Form …………………….….……………………………………………………..11-1

* Order Information …………………………….……….……………………………………………………………..11-3

Section 12 Contact Us

* Contact Info ..………………………………..………………….….……………………………………………………..12-0

Page 6: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

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To maintain your conveyor system in good operating condition, proper lubrication and periodic inspection of all machinery and conveyor components is essential. A constant check must be kept on the entire system for broken, bent or missing parts. The system will not run properly with missing or defective components. The following are recommended maintenance procedures that if followed systematically, in addition to periodic inspections, will greatly contribute to the efficiency and operational life of the system.

There are many factors which determine the life of the chain, here are the most important:

General condition of I-Beam track (new or worn out with grooves and rusty)?

Are all weld seams on the track ground down to provide an even surface?

Is it the correct I-Beam (3”, 4” or 6”) which has a slight angle being used? The wheel is specially shaped for

this I-Beam.

Elevations put the most stress on the chain and wheels. The steeper and shorter the rise or drop the

greater the stress which can lead to excessive chain wear, especially on the chain bolts.

How many turns are in the line and of what diameter? The smaller the diameter of the turn the greater the

stress to the chain.

In what shape are the turn wheels? If they have grooves caused by the side plates of the chain they need

to be replaced.

Are the turn bearings in good shape and turn easy? They have grease fittings and need to be re-greased

on a regular basis.

Check drive sprockets for worn teeth.

Are there enough drives and is the load evenly distributed to the drives, are the drives in sync?

What is the chain pull, how tight is the chain run? A tight chain wears faster. Run the chain as loose as

possible but avoid slack which could lead to jerking / shock loading.

The speed of the conveyor is not a linear function in terms of wear, meaning higher speed wears the chain

exponentially quicker.

If take-ups are used are they manual or automatic?

If automatic, do they have enough play?

Are the take-ups at the right place? Poorly placed take-up’s can add stress to the chain.

Is a lubrication program in place? Chain pins and the ball bearing wheels need to be lubricated on a regular

basis. Either by hand or by using an automatic lubricator. 348 chains are made of different types of plated carbon steels which when exposed to chemicals will corrode. One of the most common chemicals used in food processing plants which negatively affect the protective layer (plating) is chlorine. Tests show that only a few hours of exposure to chlorine and/ or other harsh chemicals completely remove the zinc dichromate plating which is normally applied to the chain and trolleys. Applying such chemicals in high concentration during the sanitation / cleaning process destroys the plating and causes the chain, brackets and pendants to discolor and eventually rust. The concentration of such chemicals more or less determines the time until these negative effects show up.

Steps to prevent premature chain corrosion:

Use lowest possible concentration of chemicals.

Wash off chain and trolleys with clean water after applying chemicals.

Apply oil film to chain and trolleys after wash-down using a hand sprayer or an automated lubricator.

Test chemical reaction of parts/plating by placing plated part in chemical solution for at least 48 hours.

Be aware that harsh chemicals also affect plastic wheels, some make it soft, others can make

them brittle.

Page 1-0

Overhead Chain and Attachments

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Assembly Code for 348 Bolted and I-Pin Chains

Spacing and Wheel Type

3 6” trolleys 8” pendants ( As Shown)

W1 Gray ball bearings wheels with Stainless Steel races ( As Shown)

Pendant Type:

PO1 35-C with 17/32” hole, plated ( As Shown)

348 Chain Selections and Attachments -Section 1

Page 1-1

B o t h X 3 4 8 ( I - P i n ) a n d S L - 3 4 8 ( B o l t e d ) t y p e c h a i n a r e a v a i l a b l e f o r u s e o n I - b e a m o r

P i p e - T r a c k w i t h s p a c i n g o f w h e e l s a n d p e n d a n t s p e r y o u r s p e c i f i c a t i o n s .

Plating Chain Type Brackets Spacing Wheel type Pendant

Type

3– YDP: Zinc-yellow dichromate plating

4– ZNP: Zinc nickel plating

5– Clear zinc-plating

6-Stainless steel

1 348 bolted chain

2 348 I-Pin chain

3 348 chain with extended side bar for 8” configurations

BO1 348 bracket

BO2 Pipe Track bracket

BO3 37-HF intermediate plate

1 6” trolleys 6” pendants

2 6” trolleys 12” pendants

3 6” trolleys 8” pendants

4 12” trolleys 12” pendants

5 12” trolleys 6” pendants

6 8” trolleys 8”pendants

7 12” trolleys18” pendants

8 6” trolleys 18” pendants

W1 Gray ball bearing wheels with stainless steel races

W2 Blue non ball bearing plastic wheels

W3 Gray caged ball bear-ing wheel

W4 Plated ball bearing steel wheel

W5 Pipe Track Wheel

PO1 35-C with 17/32” hole, plated

PO2 35-C with 5/16” hole, plated

PO3 35-C with 3/8 hole, plated

(See chart on Pg. 1-3 for more options)

Plating and Bracket:

3– YDP: Zinc-yellow dichromate plating ( As Shown)

BO1 348 bracket ( As Shown)

Chain Type:

1 348 bolted chain ( As Shown)

Provided By:

Part No. Track Chain Material Trolley Pendant Pendant

Hole Size

Wheel

71544

Pendant

Type 6” 12” 6” 12”

70308 348 I-Beam SL-348 YDP X X 0.53 Gray 30389

26884 348 I-Beam SL-348 YDP X X 0.38 Gray 30391

30719 348 I-Beam SL-348 YDP X X 0.53 Gray 30389

31980 348 I-Beam SL-348 YDP X X 0.38 Gray 30391

70307 348 I-Beam SL-348 YDP X X 0.31 Gray 31447

70306 348 I-Beam SL-348 YDP X X 0.53 Gray 30389

70305 348 I-Beam SL-348 YDP X X 0.31 Gray 31447

19059 348 I-Beam X348 YDP X X 0.31 Gray 30390

31981 348 I-Beam X348 YDP X X 0.31 Gray 30390

31982 348 I-Beam X348 YDP X X 0.31 Gray 30390

70310 348 I-Beam X348 YDP X X 0.31 Gray 30390

70334 348 I-Beam X348 YDP X X 0.53 Gray 30389

70332 348 I-Beam X-348 YDP X X 0.31 Gray 31447

70304 348 I-Beam SL-348 YDP X X 0.53 Gray 30389

20616 348 I-Beam SL-348 YDP X Gray Food Craft

Shackles

22830 348 I-Beam SL-348E YDP 8” Gray 30392

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348 Trolley Wheels -Section 1

Assembly Code No. W1

Assembly Code No. W2

Assembly Code No. W3

Assembly Code No. W4

Assembly Code No. W5

Page 1-2

Assembly Code

Wheel Type

W1 Gray ball bearing wheels with stainless steel races

W2 Blue non ball bearing plastic wheel

W3 Gray caged ball bearing wheel

W4 Plated ball bearing steel wheel

W5 Pipe track wheel

403035

7/16 hex jam nut

403036

7/16 lock washer

403032GL

3/8 flat washer

403033

7/16 lock nut

403034GL

7/16 hex bolt

4060235GL

403035

7/16 hex jam nut

403036

7/16 lock washer

03034G

7/16 bolt

403035

7/16 hex jam nut

403036

D5167

Spacer

D5168

3/8 bolt

D5169

3/8 lock nut

Pipe track wheel

Hardware needed

Plated ball bearing steel

wheel

Hardware needed

Gray caged ball bearing

wheel

Hardware needed

Blue non ball bearing plastic

wheel

Hardware needed

Gray ball bearing wheels,

With stainless steel races,

Hardware needed Part No: 71544

Part No: 30385

Part No: 30387

Part No: 30388

Part No: 30386

Page 9: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

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348 Trolley Wheels -Section 1 348 Pendants and Attachments -Section 1

35-C Pendant, 17/32” Hole, Assembly Code No. P01 35-C Pendant 5/16” Hole, Assembly Code No. P02

35-C Pendant, 3/8” Hole, Assembly Code No. P03 2” Offset, 17/32” Hole, Assembly Code No. P06

31-H Pendant, 17/32” Hole, Assembly Code No. P15 32-C Pendant 17/32” Hole, Assembly Code No. P12

35-C Pendant, 17/32” Hole, Assembly Code No. P17 35-C Pendant 5/16” Hole, Assembly Code No. P18

Page 1-3

Part No: 30390

Part No: 30392

Part No: 31447

Part No: 31687

Part No: 30389

Part No: 30391

Part No: 31689

Part No: 31351 2 Piece Sizing Pendants

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Chains Without Trolleys -Section 1

Plated X348 I-Pin chain

SL-548E Chain with extended side bar for 8” center chain

Page 1-4

Assembly

Code No. Chain Type Plating

Assembling

Lengths Part No.

3-1 SL-348 Bolted

chain YDP

Assembled in

10 ft. sections 70311

3-2 X348 I-Pin

chain YDP

Assembled in

10 ft. sections 70330

3-3

SL-548E Chain

with ext. side

bar

YDP

Assembled in

10 ft. sections 31690

4-1 SL-348 Bolted

Chain ZNP

Assembled in

10 ft. sections 32063

4-3

SL-548E Chain

with ext. side

bar

ZNP

Assembled in

10 ft. sections 31692

3-4 X348 I-Pin

chain ZNP

Assembled in

10 ft. sections 31691

4-1* SL-348 HS* ZNP Alloy Assembled in

10 ft. sections 21301

Assembly Code

Plating-

3- Zinc-yellow di-

chromate plating

4- Zinc nickel plat-

Chain Type

1 SL-348 bolted chain

2 X348 I-Pin chain

3 SL-548E chain with

extended side bar for 8”

configurations

Zinc-yellow

dichromate plated

SL-348 bolted chain.

* Available in Zinc Nickel finish

X348 Part No: 70330

* Available in Zinc Nickel finish also

SL-548E Part No: 31690

Sold Per Foot

SL-348 Part No: 70311

Sold Per Foot

Replacement Part No’s for

A= 31992 B= 31991

C= 22865 D= 22864 * Available in Zinc Nickel finish

Replacement Parts No’s for

A= 70927 B= 70921

D= 28091

Page 11: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

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348 Trolley Halves -Section 1

348 Trolley Halves

348 Pipe Track Trolley Half

Pipe track wheel

and bracket (B02

& W5 Shown)

Trolley Intermediate Plate

Page 1-5

Plating Brackets Wheel Type

3- Zinc Yellow dichromate plating BO1 348 bracket W1 Gray ball bearing wheels with stainless steel

races

4– Zinc Nickel plating BO2 Pipe track bracket W2 Blue non ball bearing plastic wheel

5– Clear zinc plating BO3 37-HF intermediate plate W3 Gray caged ball bearing wheel

6– Stainless steel W4 Plated ball bearing steel wheel

W5 Pipe track wheel

Part No. Assembly Code No. Chain Type Plating Wheel Type

31693 3-B01W1 348 trolley half Yellow dichromate (YDP) Gray ball bearing wheel and stainless steel races

31694 3-B01W2 348 trolley half Yellow dichromate (YDP) Blue non ball bearing wheel

31695 3-B01W3 348 trolley half Yellow dichromate (YDP) Gray caged ball bearing wheel

31696 3-B01W4 348 trolley half Yellow dichromate (YDP) Plated ball bearing steel wheel

23767 4-B01W1 348 trolley half Zinc nickel (ZNP) Gray ball bearing wheel and stainless steel races

31698 4-B01W2 348 trolley half Zinc nickel (ZNP) Blue non ball bearing wheel

31771 4-B01W3 348 trolley half Zinc nickel (ZNP) Gray caged ball bearing wheel

31772 4-B01W4 348 trolley half Zinc nickel (ZNP) Plated ball bearing steel wheel

31773 5-B02W5 348 trolley half Clear nickel (CZP) Yellow pipe track wheel

31783 3-B03 Trolley intermediate plate Yellow dichromate (YDP) _

31784 4-B03 Trolley intermediate plate Zinc nickel (ZNP) _

Assembly Code

Plated ball bearing steel wheel

(B01 & W4 Shown)

Gray caged ball bearing

wheel (B01 & W3 Shown)

Blue

non ball bearing wheel

(B01 & W2 Shown)

Gray ball bearing wheel

and stainless steel races

(B01 & W1 Shown)

SL-548E Part No: 31690

SL-348 Part No: 70311

(B03 Shown)

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T-Rail Complete Chain Assemblies -Section 1

Page 1-6

Assembly Code No. Plating / Material Trolley / Wheel Type Part No.

5-6B101W7 Zinc plated Plastic trolleys with green ball bearing wheels on 6”

center 70320

6-6B101W7 Stainless Steel Plastic trolleys with green ball bearing wheels on 6”

center 31785

5-6B111W7 Zinc plated Stainless steel trolleys with green ball bearing wheels on

6” center 18294

6-6B111W7 Stainless Steel Stainless steel trolleys with green ball bearing wheels on

6” center 31787

5-6B102W7 Zinc plated Plastic trolleys with green ball bearing wheels on 8”

center 31606

6-6B102W7 Stainless Steel Plastic trolley with green ball bearing wheels on 8” center 31841

5-6B112W7 Zinc plated Stainless steel trolleys with green ball bearing wheels on

8” center 19450

6-6B112W7 Stainless Steel Stainless steel trolleys with green ball bearing wheels on

8” center 31852

Plating Chain Type Brackets Spacing Wheel Type

5- Clear zinc plating 6 Link Chain B10 Plastic bracket 1 Trolleys 6” on cen-

ter

W7 Green ball bearing

wheel

6- Stainless Steel B11 Brackets stainless

steel

2 Trolleys 8” on cen-

ter

B12 Plastic turkey

bracket

3 Trolleys 12” on cen-

ter

Assembly

Assembly with Continuous Zinc Log Chain with Plastic

Assembly with Continuous Zinc Log Chain with Stainless Steel Brackets

“D”

“D”

D (Inches) Part No.’s

Type 6” 8” 12”

T-Rail 18294 19450 20811

Stainless Steel available also

D (Inches) Part No.’s

Type 6” 8” 12”

T-Rail 70320 31606 31607

Stainless Steel available also

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Part No: 31853

B10W7

T-Rail Chain and Parts -Section 1 T-Rail Complete Chain Assemblies -Section 1

Page 1-7

Plating Chain Type Brackets Wheel Type

5- Clear zinc plating 6- Log chain B10 Plastic bracket W7 Green ball bearing

wheel

6- Stainless steel B11 Stainless steel bracket

Assembly Code

Plastic trolley half with green

ball bearing wheel

Stainless steel trolley half

with green ball bearing

wheel

Green wheel

Log chain, zinc plated

Log chain, stainless steel

B111W7

W7

5-6

6-6

Part No: 71468

Part No: 24726

Part No: 71566

Part No: 31854

Sold Per Foot (10’ Min order)

( Compatible with Meyn, Stork and Linco Systems )

Page 14: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Page 1-8

Pipe Track Complete Chain Assemblies -Section 1

Plating Chain Type Brackets Spacing Wheel Type

5- Clear zinc plating 6 Link Chain B30 Stainless Steel

bracket 1 Trolleys 6” on center

W9 Blue ball bearing

wheel

6- Stainless Steel 2 Trolleys 8” on center

3 Trolleys 12” on center

Part No. Assembly Code

No. Plating Wheel Type Chain type

22492 5-6B301W9 Zinc plated (ZNP) Stainless Steel trolleys with blue ball bearing

wheels on 6” center Link Chain

31609 5-6B302W9 Stainless Steel (SS) Stainless Steel trolleys with blue ball bearing

wheels on 8” center Link Chain

31610 5-6B303W9 Zinc plated (ZNP) Stainless Steel trolleys with green ball bearing

wheels on 12” center Link Chain

Assembly Code

Assembly with Continuous Zinc Log Chain with Stainless Steel

D (Inches) Part No.’s

Type 6” 8” 12”

Pipe

Track 22492 31609 31610

Page 15: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

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Page 1-9

Pipe Track Complete Chain Assemblies -Section 1 Pipe Track Chain and Parts -Section 1

Part No: 31853

W9

B30W9

Blue ball bearing wheel

Plating Chain Type Brackets Wheel Type

5- Clear zinc plating 6- Log chain for Log B30 Stainless Steel bracket

W9 Stainless Steel trolley

half with blue ball bearing

wheel

6- Stainless Steel

Stainless steel trolley half

with blue ball bearing wheel

Assembly Code No.

Assembly Code

Part No: 31860

Part No: 31861

Log chain, zinc plated

Log chain, stainless steel

5-6

6-6 Part No: 31854

Sold Per Foot (10’ Min order)

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T: 614.253.8590 - F: 614.253.6966

Page 2-0

There are three basic types of

shackles, Picking, Eviscerating and

Cut-Up & Sizing (Combination). The

Picking shackle often has a solid bar

to maintain good electrical contact

to insure a good stun. The

eviscerating shackle and Cut-Up and

Sizing (Combination) shackles can

be either mounted on a chain or

solid bar.

OVER HEAD SHACKLES

Shackle Types & Info -Section 2

S h a c k l e s f o r P i c k i n g ,

E v i s c e r a t i o n , C u t - U p

& S i z i n g L i n e s .

Multiple shackle sizes and styles available to suit your needs.

Weighing / Sizing

Shackles

Picking Shackles

FoodCraft Cut Up Shackles

Evisceration Shackles

Shackle Accessories

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T: 614.253.8590 - F: 614.253.6966

Shackle Types & Info -Section 2 Picking Shackle Selection-Section 2

Page 2-1 When Matching Existing Shackles. A Detailed Drawing or Sample Will Be Required When an Order is Placed.

Picking Shackle Top Mount Selection

U Top– SS ( B & G-Dimension Required)

2-Pc Flat Bar Top (3/16 Thk.)- SS (B-Dimension Required)

Style = Dwg.

Fig.

A =

Hole to Bottom of Shackle

B =

Top Mount Hole Size

C =

Upper Body Height

D =

Lower Body Length

E =

Body Width

G =

U-Top Mount Inside Width

F =

Drop Rod Diameter

U-Top

H =

Top Mount Flat Bar Width

* All Shackles are Made in Stainless Steel.

Design & Build Custom Shackle

Fig. E

2-Pc Flat

Bar Top

For Quoting Purposes Fill in the Shaded Areas and Fax to Prime Equipment for a Quote at 614-253-6966.

Fig. B (1585 TYPE)

Fig. A (1575 TYPE

Fig. C (1590 TYPE) Fig. D (1585C TYPE)

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T: 614.253.8590 - F: 614.253.6966

Evisceration Shackle Selection -Section 2

Page 2-2

Evisceration Hook Type Selection

5/16 Tear Away, Top, Pltd.

5/16 Tear Away, Top, SS

5/16 Tear Drop Top, Pltd.

5/16 Tear Drop Top, SS

S-Hook Shackle, Pltd.

S-Hook Shackle, SS

1/4 Swivel Hook Style Top, Pltd.

1/4 Swivel Hook Style Top, SS

5/16 Swivel Hook Style Top, Pltd.

5/16 Swivel Hook Style Top, SS

Fig. F (1000-R-1 TYPE

Hole to Bottom of Shackle

Top Mount Hole Size

Lower Body Length

Body Width

Drop Rod Diameter

Rod Hole Size

* All Shackles are Made in Stainless

Design & Build Custom Shackle

Fig. H

For Quoting Purposes Fill in the Shaded Areas and Fax to Prime Equipment for a Quote at 614-253-6966.

Tear Drop

Top Tear Away

Drop Top

When Matching Existing Shackles. A Detailed Drawing or Sample Will Be Required When an Order is Placed.

Swivel Hook

Style Top

S-Hook

Shackle

Plated

Page 19: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Part No: 71249 U-Top

Swivel Hook

Style

Top

Tear Drop

Top

Evisceration Shackle Selection -Section 2

Page 2-3

Cut-Up and Sizing Line (Combination) Shackle Selection -Section 2

C u t U p T u r n i n g

& W e i g h i n g

S h a c

Part No: 23707

S i z i n g S h a c k l e

W / W h e e l

( C h i c k e n )

A

A

A

Fig. J (Double “J” Rod

Fig. K ( Double “J” Flt

Fig. L (Single “J”)

Style = Dwg

Fig.

A = “ Hole to Bottom of Shackle

B =

D =

Top Mount Flat Bar Width

F =

E =

Design & Build Custom Shackle

C =

For Quoting Purposes Fill in the Shaded Areas and Fax to Prime Equipment for a Quote at 614-253-6966.

Tear Away

Drop Top S-Hook

Shackle

Plated

When Matching Existing Shackles. A Detailed Drawing or Sample Will Be Required When an Order is Placed.

Shackle Top Mount Selection

U Top-SS ( B & F Dimension Required)

2-Flat Bar Top (3/16 Thk.) -SS ( B-Dimension Required)

5/16 Tear Away Top, Pltd.

5/16 Tear Away Top, SS

5/16 Tear Drop Top, Pltd.

5/16 Tear Drop Top, SS

S-Hook Shackle, Pltd.

S-Hook Shackle, SS

1/4 Swivel Hook Style Top, Pltd. 360º

1/4 Swivel Hook Style Top, SS 360º

5/16 Swivel Hook Style Top, Pltd. 360º

5/16 Swivel Hook Style Top, SS 360º

Limited Swivel Hook Top, Pltd.

Limited Swivel Hook Top, SS

Fig. M

2-Pc Flat

Bar Top

Part No: 31504

FoodCraft Cut Up Shackles

Model : N01373

Page 20: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Shackle Ties and Bushings-Section 2

Page 2-4

Closed Loop (“E”)

Open

Loop

(“C”)

Shackle Tie (3) Pc Assembly, SS

“A” “B” “C” “E” “G”

Part Number

Length Rod Diameter Bottom Mount Type Upper Mount Type Hole Size

10.75 .25 C E NA 26266

Shackle Tie (2) Pc Assembly, SS

“A” “B” “C” “E” “G” “F”

Part Number

Length Rod Diameter Bottom Mount Type Upper Mount Type Hole Size Type

Open Loop

(“C”)

U-Top or Flat Top (“F”)

Loop / Loop / Hole

Shackle Bushings

Part No. O.D. I.D. Length Material

19800 0.5” 0.375” 1.125” SS

19801 0.5” 0.375” 0.312” SS

20376 0.625” 0.375” 0.312” SS

21061 0.5” 0.312” 0.344” SS

24193 0.5” 0.312” 0.312” SS

70246 0.5” 0.375” 0.375” SS

70247 0.5” 0.312” 1.125” SS

70248 .05” 0.312” 0.5” SS

70249 0.5” 0.312” 1” SS

70250 0.5” 0.312” 0.38” SS

D o g B o n e

( 1 / 4 X 5 ) , S S

Part No: 70809

Specify Sizes and Types Below When Ordering

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T: 614.253.8590 - F: 614.253.6966

Part No: 70326

Shackle Not Included)

Shackle Ties and Bushings-Section 2

D r a g B a c k S a f e t y C h a i n , 2 / 0 P l a t e d

( T y p i c a l l y S o l d i n 1 0 0 ’ L e n g t h

T e a r A w a y

S h a c k l e T o p

S - H o o k , S h a c k l e

( P l a t e d o r S t a i n l e s s S t e e l )

S h a c k l e T o p

T e a r D r o p

S h a c k l e T o p

S w i v e l H o o k

S h a c k l e T o p

Shackle Spares and Accessories-Section 2

Page 2-5

Part No. Description

32758 Hanger, Tear Away, Shackle, 0.41HL,

Pltd.

32759 Hanger, Tear Away, Shackle, 0.53HL,

Pltd.

32760 Hanger, Tear Away, Shackle, 0.66HL,

Pltd.

32761 Hanger, Tear Away, Shackle, 0.41HL, SS

32762 Hanger, Tear Away, Shackle, 0.53HL, SS

32763 Hanger, Tear Away, Shackle, 0.66HL, SS

Part No. Description

32764 Hanger, Tear Drop, Shackle, 0.41HL, Pltd.

32765 Hanger, Tear Drop, Shackle, 0.53HL, Pltd.

32766 Hanger, Tear Drop, Shackle, 0.66HL, Pltd.

32767 Hanger, Tear Drop, Shackle, 0.41HL, SS

32768 Hanger, Tear Drop, Shackle, 0.53HL, SS

32769 Hanger, Tear Drop, Shackle, 0.66HL, SS

Part No. Description

32751 S -Hook, Shackle, Safety Chain-1/4” Pltd.

32753 S -Hook, Shackle, Safety Chain-1/4” SS

32752 S -Hook, Shackle, Safety Chain-3/16” Pltd.

70811 S -Hook, Shackle, Safety Chain-3/16” SS

Part No. Description

32755 Swivel Hook Shackle Top 1/4” SS

32757 Swivel Hook Shackle Top 5/16” SS

Hole for 5/16 Hard-

Hole for 5/16 Hard-

Use S-Hook When Installing)

(Sold Per Foot)

Page 22: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Overhead Track

Dimensions (In)

Type Size A B C D #/ft

I-

Beam 348 3" 2.33” 0.17” 0.17” 5.7

I-

Beam 458 4" 2.66” 0.19” 0.19” 7.7

T- Rail 2" 2" 2" 0.25” 0.25”

Pipe 1¼

Pipe 3.62" 1.62" 0.18” - -

All Track members are sold by the foot.

Maximum Load Limits in

pounds on I-Beam Track

Support Spacing

I-Beam 8'-0" 10'-0" 12'-0" 15'-0"

3" 1600 1300 1100 700

4" 3000 2300 1800 1200

Maximum Load Limits in KG on I-Beam Track

Support Spacing

I-Beam 2.44m 3.05m 3.66m 4.57m

3" 748 612 499 317

4" 1360 1043 816 544

Page 3-0

Total Load Limits Equals: Carrier Weight plus added load

times the amount of carriers in a specified span.

Each type is available in Galvanized Carbon Steel or Stainless Steel.

Track Types & Info -Section 3

I-Beam

Pipe Track

T-Rail

Consult a design Engineer to confirm spacing and load ratings

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T: 614.253.8590 - F: 614.253.6966

Track Selection

Part Number Type Size Material Available Length (Ft)

Galv. Beam 3.00 I-Beam track (348) 3” Galv. Any Size up to 24”

71450 I-Beam Track (348) 3" Galv. 10

18064 I-Beam Track (348) 3" Galv. 20

71451 I-Beam Track (348) 3" SS 10

71452 I-Beam Track (348) 3" SS 20 *

I-Beam Track (458) 4" Galv. 10

71453 I-Beam Track (458) 4" Galv. 20

I-Beam Track (458) 4" SS 10

I-Beam Track (458) 4" SS 20 *

Part Number Type Size Material Available Length (Ft)

71462 T-Rail Track 2" Galv. 10

71463 T-Rail Track 2" Galv. 20

71461 T-Rail Track 2" SS 10

71464 T-Rail Track 2" SS 20 *

Part Number Type Size Material Available Length (Ft)

71460 Pipe Track 1¼ Sch.

80 Galv. 10 (Max)

71459 Pipe Track 1¼ Sch.

40 SS 10 (Max)

Straight Track Selection -Section 3 Track Types & Info -Section 3

Track Sections are available in three types:

I-Beam

T-Rail

Pipe Track

Each type is available in Galvanized or Stainless Steel.

All Track Sold/ FT.

All 10’-0 Lengths will be cut to size +/- 0.25”.

All 20’-0 Galv. Track will be cut to size +/- 0.25”.

*All 20’-0 Stainless Track will be random lengths from 20’-0 to

24’-0 with a minimum length of 20’-0.

Page 3-1

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T: 614.253.8590 - F: 614.253.6966

A v a i l a b l e i n I - B e a m ( 3 4 8 ) , T - R a i l o r P i p e T r a c k t y p e s .

D e g r e e s o f 3 0 ° o r 4 5 ° a r e s t a n d a r d s t o c k i t e m s .

E l e v a t i o n s a r e s o l d i n s e t s . H o t d i p g a l v a n i z e d f i n i s h

i s s t a n d a r d . S t a i n l e s s s t e e l i s o p t i o n a l . S t u b l e n g t h s

a r e a m i n i m u m o f 1 2 ”

Page 3-2

Elevated Track Selection -Section 3

Sold in set Only

To calculate compound vertical curve dimensions, the

radius and drop or radius and angle are required.

* Other degrees of

15°, 20° and 22.5° are

available as well.

Rad

ius

Arc

D (Drop) - Overall change in elevation of vertical curve assem-

bly.

L (Length) - Overall length of vertical curve assembly - tangent

to tangent.

A (Arc) - True length of any single bend at centerline of track.

C (Chord) - Straight length across any single bend at centerline -work

point to work point.

B (Rise) - Height or vertical change in elevation of any single

bend.

G (Run) - Horizontal length of any single bend.

H (Bevel) - Run length of curve angle.

S (Straight Section) - Section of track connecting two single

bends to create a compound vertical curve.

E (Drop Remainder) - Height or vertical change in elevation of

straight section.

F (Length Remainder) - Horizontal length of straight section.

R (Radius)- See chart for standard

Page 25: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Rad

ius

Arc

Elevated Track Selection -Section 3

Page 3-3

3" (I-Beam) Elevations

Degrees Type Radius Part No.

10° Galv. 36" 70574

10° SS 36" 31623

10° Galv. 48" 31700

10° SS 48" 31699

15° Galv. 36" 70575

15° SS 36" 70576

15° Galv. 48" 31617

15° SS 48" 31618

20° Galv. 36" 26207

20° SS 36" 31619

20° Galv. 48" 70577

20° SS 48" 31620

22.5° Galv. 36" 70579

22.5° SS 36" 20277

22.5° Galv. 48" 31621

22.5° SS 48" 31622

30° Galv. 36" 70582

30° SS 36" 70583

30° Galv. 48" 70580

30° SS 48" 70584

45° Galv. 36" 70592

45° SS 36" 70595

45° Galv. 48" 70593

45° SS 48" 70596

I-Beam Elevations -Section 3

Min

Min

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T: 614.253.8590 - F: 614.253.6966

2" (T-Rail) Elevations

Degrees Type Radius (R) Part No.

15° Galv. 42" 24494

15° SS 42" 18484

15° Galv. 48" 31631

15° SS 48" 31632

20° Galv. 42" 31633

20° SS 42" 70578

20° Galv. 48" 31634

20° SS 48" 31635

22.5° Galv. 42" 31636

22.5° SS 42" 31637

22.5° Galv. 48" 31638

22.5° SS 48" 31639

30° Galv. 42" 70581

30° SS 42" 70590

30° Galv. 48" 70588

30° SS 48" 70589

40° Galv. 42" 31640

40° SS 42" 31641

40° Galv. 48" 31642

40° SS 48" 31643

45° Galv. 42" 70594

45° SS 42" 70602

45° Galv. 48" 70600

45° SS 48" 70601

Page 3-4

T-Rail Elevations -Section 3

Rad

ius

Arc

Min

Min

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T: 614.253.8590 - F: 614.253.6966

3" (Pipe Track) Elevations

Degrees Type Radius (R) Part No.

15° Galv. 36" 27081

15° SS 36" 31675

15° Galv. 48" 31676

15° SS 48" 31677

30° Galv. 36" 70587

30° SS 36" 70586

30° Galv. 48" 70585

30° SS 48" 31678

45° Galv. 42" 70597

45° SS 42" 70599

45° Galv. 48" 70598

45° SS 48" 31679

Pipe Track Elevations -Section 3

It is not recommended to install elevations greater than 45°.

Degrees greater than 45° causes reduced chain life and increased

trolley wear.

Page 3-5

T-Rail Elevations -Section 3

Other degrees are available up to 45°

For Degrees Other Than Shown Above Call Prime Equipment for a Quote at 614-253-8590.

Rad

ius

Arc

Min

Min

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T: 614.253.8590 - F: 614.253.6966

A v a i l a b l e i n I - B e a m , T - R a i l o r P i p e T r a c k T y p e s

S t a n d a r d d e g r e e s t y l e s : 4 5 ° , 9 0 ° , 1 8 0 °

( o t h e r s a v a i l a b l e ) .

S t a n d a r d s i z e s : 1 2 ” - 3 6 ” .

D o u b l e - w h e e l t u r n s a n d n o n - s t a n d a r d s i z e s a n d i t e m s a v a i l a b l e .

A v a i l a b l e w i t h h o t d i p p e d g a l v a n i z e d f i n i s h o r i n s t a i n l e s s

s t e e l .

Turn Types & Info -Section 4

Page 4-0

Overhead

Idler Turns

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T: 614.253.8590 - F: 614.253.6966

Turn Types & Info -Section 4

Item Part No. Description Qty.

1 See Section 3 Corner Frame (***See Note) 1

2 70845 Aluminum Hub (1 ½’ Bore) 1

3 70851 Idler Hub Assembly 1

4 See Section 8 Corner Wheel (Poly) (***See

Note)

1

5 ZFLWS050 Flat Washer 5

6 ZFHN0500F Hex Nut 5

7 FHNS050C Hex Nut 4

8 HCSS050C0175 Hex Head Cap Screw 4

9 18490 Sq. Head Set Screw 2

10 LWSS050 Lock Washer 4

11 ZLW050 Lock Washer 5

3” I -Beam (348 ) Stainless Steel Idler Corner Complete

Page 4-1

***Note:

Types---I-Beam (348) – T-Rail– Pipe-Track.

Sizes---15” Thru 36”.

Standard Degree Of Turns 45°, 90°,180°.

Special sizes or degrees can be built to your specifications upon request. RE: 135° turns; Double Wheel Turns; etc.

Turn Corner Assembly -Section 4

3” I-Beam (348) Galvanized Idler Corner Complete

Item Part No. Description Qty.

1 See Section 3 Corner Frame (***See Note) 1

2 70845 Aluminum Hub (1 ½’ Bore) 1

3 70851 Idler Hub Assembly 1

4 See Section 8 Corner Wheel (Poly) (***See

Note)

1

5 ZLW050 Lock Washer 9

6 ZFHN0500F Hex Nut 5

7 ZFHN0500C Hex Nut 4

8 ZPHHC0.5x1.75 Hex Head Cap Screw 4

9 ZSSCSH050C025 Sq. Head Set Screw 2

10 ZFLWS050 Flat Washer 5

Galvanized I-Beam (348) Idler Corner

Stainless Steel I-Beam (348) Idler Corner

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T: 614.253.8590 - F: 614.253.6966

Wheel Diameter Assembly No. Degree

Frame Part No. Part No. Wheel Part No.

Hub

Assy.

Alum. Hub * A-Stub Length (In.)

Inch. MM Galv. SS Galv. SS Top Bottom Galv. SS

12” 304.8mm

70376 45° 31816 15” 15”

70380 31021 90° 70628 19700 19695 70851 70845

13” 13”

70373 26369 180° 19699 12” 12”

15” 381.0mm

45°

70851 70845

15” 15”

32896 90° 21077 32897 32898 18” 18”

70387 180° 12” 12”

19” 482.6mm

45°

70851 70845

14” 14”

90° 16” 16”

70419 180° 70705 23862 32899 15” 15”

23” 584.2mm

45°

70851 70845

25” 25”

70464 90° 20” 20”

180° 11” 11”

30” 762.0mm 90°

70851 70845 17” 17”

180° 12” 12”

36” 914.4mm 90°

70851 70845 15” 15”

180° 13” 13”

3” I-Beam (348, 5-Bolt) Smooth Double Wheel

* The Stub lengths given are

for reference only.

Page 4-2

3” I-Beam (348, 5-Bolt) Smooth Single Wheel

I-Beam Turn Selection (5 Bolt) -Section 4

I-Beam (5 Bolt) Idler Cor-

ners

Wheel Diameter Assembly No. Degree

Frame Part No. Part No.

Wheel

Part No.

Hub

Assy.

Alum.

Hub

* A-Stub

Length

(In.)

Inch. MM Galv. SS Galv. SS Galv. SS

12” 304.8

mm

19058 21458 45° 20051 22193

71572 70851 70845

15” 15”

70379 70382 90° 70628 24505 13” 13”

70372 32840 180° 19699 31924 8” 8”

15” 381.0

mm

70394 70395 45° 20208 32494

71574 70851 70845

12” 12”

70399 70402 90° 21077 24457 18” 12 “

70386 70384 180° 22978 22194 11” 11”

19” 482.6

mm

70431 70432 45° 18419 70667

71533 70851 70845

26 “ 26”

70441 70435 90° 70668 70669 16” 16”

70416 70420 180° 70705 70665 8” 8“

23” 584.2

mm

23798 45° 23795

71588 70851 70845

25” 25”

70463 21104 90° 20421 23796 20 “ 20”

70457 70459 180° 70679 23789 11” 11 “

30” 762.0

mm

45°

71542 70851 70845

18” 18”

20490 90° 20497 17” 17”

70487 70489 180° 21095 31800 12” 12”

36” 914.4

mm

45°

20050 70851 70845

17” 17”

90° 15” 15”

18628 180° 20049 13” 13”

45° Turns

90° Turns

180° Turns

Wheel Diameter

Wheel Diame-

Wheel Diame-

See Page 9-3 For Parts Breakdown Of Hub Assembly.

A

A

A

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T: 614.253.8590 - F: 614.253.6966

C

Wheel

Chain

Outside Wheel Diameter

Rail

90° Turns

45° Turns

-Beam (6 Bolt) Idler Corners

A

180° Turns

A

A

I-Beam Turn Selection (5 Bolt) -Section 4

Wheel Diameter Assembly No. Degree

Frame Part No. Part No.

Wheel

Part

No.

Hub

Assy.

Hub

* A-Stub

Length

(In.) Inch. MM Galv. SS Galv. SS Galv. SS

15” 381mm

19390 70392 45° 70633 32920

22882 70852 22727

15” 15”

70397 90° 32922 24” 24”

22771 26272 180° 70630 32925 17” 17”

19” 482.6m

m

70424 70436 45° 27096 27096

24632 70852 22727

20“ 20”

70434 70437 90° 24634 32524 22” 22”

22867 32526 180° 32515 32525 14” 14”

23” 584.2m

m

25707 45° 25755

71538 70852 22727

13” 13”

90° 26” 26”

28428 180° 70680 10” 10”

30” 762mm

30154 70852 22727

90° 17” 17”

70485 180° 12” 12”

36” 914.4m

m

70852 70852 22727

90° 15” 15”

180° 13” 13”

* The Stub lengths given are

for reference only.

Page 4-3

3” I-Beam (348, 6-Bolt) Smooth Single Wheel

I-Beam Turn Selection (6 Bolt) -Section 4

See Page 9-3 For Parts Breakdown Of Hub Assembly

Chain & Rail A B C

348 / I-Beam 2.98” 75mm 0.5” 12.7mm .53” 13.5 mm

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T: 614.253.8590 - F: 614.253.6966

T-Rail Turn Selection -Section 4

Page 4-4

2” T-Rail with 2” Gap Wheels

90° Turns

Pitch Diameter

2” Gap Spacing

Pitch Diameter 2” Gap

Design

Assembly No. Degree

Frame Part

No. Part No.

Wheel

Part No.

Hub

Assy.

Alum.

Hub

* A-Stub

Length

(In.)

Inch. MM Galv. SS Galv. SS

11.5” 292mm 2x18 4x9 6x6

19299 70378 45° 20051 31987

29962 70851 70845

16”

18543 30732 90° 20047 7062

9 14”

21191 70374 180° 19086 25615 15”

15” 381mm 2x24 4x12 6x8

70393 27545 45° 27489 27546

19494

70851 70845

14”

70398 70404 90° 19696 2446

8 18”

70385 70389 180° 18423 21027 12”

19” 482.6mm

2x30

4x15

6x10

70427 70426 45° 20477 7065

0

19868 70851 70845

14”

70438 70440 90° 20718 7065

9 16”

70414 70412 180° 20719 70649 15”

23” 584.2mm 2x36 4x18 6x12

45°

71605 70851 70845

13”

70465 70466 90° 20422 15”

70461 70460 180° 11”

45° Turns

180° Turns

Pitch Diame-

ter

2” Gap Spac-

ing

Pitch Diameter

2” Gap Spacing

See Page 9-3 For Parts Breakdown Of Hub Assembly.

Rail

Outside Wheel Diameter

Wheel

Chai

Drop

C

A

T-Rail Idler Corners

Chain & Rail A B C

2” Gap / T-Rail 4.58” 116.3 m

m 0.32 “ 8.1 mm 2.22”

56.4 m

m * The Stub lengths given are

for reference only.

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T: 614.253.8590 - F: 614.253.6966

Wheel

Pitch Diameter

T-Rail Turn Selection -Section 4 Pipe Track Turn Selection -Section 4

Pitch

Diameter Assembly No.

Degree Frame Part No. Part No.

Wheel

Part No.

Hub Assy.

Alum.

Hub

* A-Stub

Length

(In.) Inch. MM Galv. SS Galv. SS

12” 304.8

mm

70377 45° 31986

71572 70851 70845

16”

70381 90° 31988 14”

24177 180° 29899 15”

15” 381m

m

70390 70391 45°

71574 70851 70845

14”

70396 70403 90° 24461 18”

26891 70388 180° 71624 20770 12”

19” 482.6

mm

70425 70428 45° 28763 25117

71533 70851 70845

14”

70444 70439 90° 21132 20048 16”

70415 180° 20787 15”

23” 584.2

mm

45°

71588 70851 70845

13”

90° 15”

70469 70458 180° 21429 11”

30” 762m

m

71542 70851 70845

18”

90° 12”

70488 180° 32885 12”

36” 914.4

mm

20050 70851 70845

90° 16”

180°

The Stub lengths given are

for reference only.

Page 4-5

Pitch Diameter 2” Gap

Design

Assembly No. Degree

Frame Part No. Part No.

Wheel

Part No.

Hub

Assy.

Alum. Hub

* A-Stub

Length

(In.) Inch. MM Galv. SS Galv. SS

11.5” 292mm 2x18 4x9 6x6

70377 45° 31986

29962 70851 70845

16”

70381 90° 31988 14”

24177 180° 29899 15”

15” 381mm 2x24 4x12 6x8

45°

19494 70851 70845

14”

70403 90° 24461 18”

26891 70388 180° 71624 20770 12”

19” 482.6mm 2x30 4x15 6x10

32503 70428 45° 28763 25117

19868 70851 70845

14”

70444 32507 90° 21132 20048 16”

70415 180° 20787 15”

23” 584.2mm 2x36 4x18 6x12

45°

71605 70851 70845

90° 14”

70458 180° 21429 11”

Pipe Track (Link Style Chain) Gap Wheels

45°

90° Turns

Pitch Diameter

180° Turns

Pipe Track with 348 Smooth Wheel

See Page 9-3 For Parts Breakdown Of Hub Assembly

Chain &

Rail A B C

Pipe

Track 1.15”

29.1

mm 0.5”

12.7

mm

0.9

3”

23.5

mm

Pipe Track Idler Corners

Rail

Outside Wheel Diameter

Chain

Page 34: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Ta k e - U p Ty p e s A n d F e a t u r e s

T a k e - u p s a r e u s e d t o p r o v i d e a m e a n s o f a l l o w i n g

f o r c h a i n s t r e t c h . O v e r h e a d T a k e - u p s c o n s i s t o f a

f i x e d f r a m e a n d a n a d j u s t a b l e i n n e r f r a m e . T h e i n n e r

f r a m e m o v e s w i t h i n t h e f i x e d f r a m e a n d i s d e s i g n e d

t o t a k e u p s l a c k i n t h e c h a i n d u e t o c h a i n s t r e t c h .

Take-Up Types & Info - Section 5

Page 5-0

Spring Take-ups

The spring take-up design is automatic and requires very little

maintenance, therefore it is the most widely used. The spring

take-up is best suited for non-reversing systems where it can

be located immediately beyond the drive or in a location where

a small amount of tension is required.

Air Take-ups

Air operated take-ups are used on lines that require a constant

take-up tension. The tension in an air operated take-up can be

readily adjusted at any time by regulating the air pressure. The

air operated take-up is suitable where it must be mounted at

some distance from the drive unit.

Manual Take-ups

Manual take-ups may be used to tension lines manually and are

recommended to be mounted close to a 180º drive.

Overhead Take -Ups

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T: 614.253.8590 - F: 614.253.6966

Take-Up Types & Info - Section 5

Rail Type Material Part No.

348 I-Beam Galv. 71421

348 I-Beam SS 71422

2” T-Rail Galv. 71426

2” T-Rail SS. 71427

3” Pipe Track Galv. 71424

3” Pipe Track SS 71425

Manual Take-Up Selection - Section 5

Page 5-1

O v e r h e a d M a n u a l T a k e - U p s

A v a i l a b l e i n I - B e a m , T - R a i l a n d P i p e

T r a c k .

A v a i l a b l e i n G a l v a n i z e d C a r b o n S t e e l

o r S t a i n l e s s S t e e l M a t e r i a l s .

A p p r o x i m a t e l y 8 ” T r a v e l .

S o l d I n S e t s ( 2 p c s ) .

*For Sizes Other Than Shown Above Call Prime Equipment for a Quote at 614-253-8590.

Manual Take-ups

Manual take-ups may be used to tension lines manually and are recommended to be

mounted close to a 180º drive.

Page 36: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

O v e r h e a d A u t o m a t i c S p r i n g L o a d e d T a k e -

U p s

A v a i l a b l e i n I - B e a m s , T - R a i l a n d

P i p e T r a c k .

H e a v y D u t y G a l v a n i z e d C a r b o n

S t e e l o r S t a i n l e s s S t e e l

C o n s t r u c t i o n .

A p p r o x i m a t e l y 8 ” o f T r a v e l .

S o l d i n V a r i o u s S i z e s .

Size Type Material Take -Up Assembly

Part No.

Spares Part No. Degrees

Hub Assembly Hub Spring

19” I-Beam Galv. 180° 71408 70851 70845 71339

19” I-Beam SS 180° 71412 70851 70845 71339

19” T-Rail Galv. 180° 71411 70851 70845 71339

19” T-Rail SS 180° 71410 70851 70845 71339

19” Pipe Track Galv. 180° 71409 70851 70845 71339

19” Pipe Track SS 180° 24175 70851 70845 71339

23” I-Beam Galv. 180° 71413 70851 70845 71339

23” I-Beam SS 180° 23787 70851 70845 71339

23” T-Rail Galv. 180° 25885 70851 70845 71339

23” T-Rail SS 180° 31435 70851 70845 71339

23” Pipe Track Galv. 180° 32203 70851 70845 71339

23” Pipe Track SS 180° 20032 70851 70845 71339

Page 5-2

Automatic (Spring Loaded) Take-Up Selection - Section 5

*For Sizes Other Than Shown Above Call Prime Equipment for a Quote at 614-253-8590.

* See page 9-3 for parts break down of hub assembly.

Spring Take-ups

The spring take-up design is automatic and requires very little maintenance, therefore it

is the most widely used. The spring take-up is best suited for non-reversing systems

where it can be located immediately beyond the drive or in a location where a small

amount of tension is required.

Page 37: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Automatic (Spring Loaded) Take-Up Selection - Section 5 Automatic (Air) Take-Up Selection - Section 5

Page 5-3

O v e r h e a d A u t o m a t i c A i r A c t i v a t e d

T a k e - U p s

A v a i l a b l e i n I - B e a m , T - R a i l a n d P i p e T r a c k .

H e a v y D u t y G a l v a n i z e d C a r b o n S t e e l o r S t a i n l e s s S t e e l c o n s t r u c t i o n .

A p p r o x i m a t e l y 8 ” o f T r a v e l .

S o l d V a r i o u s S i z e s .

For Sizes Other Than Shown Above Call Prime Equipment for a Quote at 614-253-8590.

Size Type Material Take -Up

Assembly

Spares Part No. Degrees

Hub Assembly Hub Spring

19” I-Beam Galv. 180° 23652 70851 70845 71339

19” I-Beam SS 180° 34213 70851 70845 71339

19” T-Rail Galv. 180° 19563 70851 70845 71339

19” T-Rail SS 180° 19471 70851 70845 71339

19” Pipe Track Galv. 180° 70851 70845 71339

19” Pipe Track SS 180° 70851 70845 71339

23” I-Beam Galv. 180° 70851 70845 71339

23” I-Beam SS 180° 70851 70845 71339

23” T-Rail Galv. 180° 70851 70845 71339

23” T-Rail SS 180° 70851 70845 71339

23” Pipe Track Galv. 180° 70851 70845 71339

23” Pipe Track SS 180° 70851 70845 71339

See page 9-3 for parts break down of hub assembly

Air Take-ups

Air operated take-ups are used on lines that require a constant take-up tension. The

tension in an air operated take-up can be readily adjusted at any time by regulating

the air pressure. The air operated take-up is suitable where it must be mounted at some

distance from the drive unit.

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T: 614.253.8590 - F: 614.253.6966

Overhead Drives

A v a i l a b l e i n I - B e a m , T - R a i l o r P i p e T r a c k A s s e m b l i e s

S t a n d a r d d e g r e e s t y l e s : 9 0 ° , 1 3 5 ° , 1 8 0 ° ( O t h e r s A v a i l a b l e ) .

S t a n d a r d d r i v e w h e e l s : 1 0 o r 1 2 - t o o t h ; 4 ” , 6 ” , 8 ” s p a c i n g .

M u l t i p l e d r i v e / g e a r b o x t y p e s a n d s i z e s a v a i l a b l e .

S E W g e a r b o x m o t o r / i n v e r t e r s a r e s t a n d a r d .

A v a i l a b l e w i t h h o t d i p p e d g a l v a n i z e d o r s t a i n l e s s s t e e l f r a m e s .

Drive Types & Info -Section 6

Page 6-0

Caution:

Electrical installation and repair to be

performed only by a licensed electrician

in accordance with manufacture’s specifi-

cations, national and local electrical

codes.

40 DVX Drive Unit With 348 I-Beam

Page 39: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Example:

1 - 35 - 90 - 348 - 200 - G - 12 - P - D - SEW - 480 - Y

Enter Values in the shaded areas, then call for price and availability

- - - - - - - - - - -

Drive Sprocket

Frame Type

Frame Construction

Line Type

Drive Manufacture

Inverter (Optional)

1

12 Teeth/23"PD

(Std)

348

348 I-Beam

3"

G

Galv. Finish

P

Picking Line

SEW

SEW Eurodrive (Std)

Y

Include Drive

2

10 Teeth/19"PD

TR

T-Rail 2"

S

Stainless

C

Cut-Up Line

SUM

Sumitomo

YF

Include Drive With Filter

3

PT

Pipe Track

3"

E

Eviscera-tion

N

Nord

N

Do Not Include Drive

S

Sizing

OT

Other

Line Speed (FPM)

Turn (Degrees)

Overhead Length (FT)

35

35 Feet/Min

90

90 Degree

Enter Total

Length of

Line in Feet

Shackle Spacing

Voltage

70

70 Feet/Min

135

135 Degree

6 6"

Centers

Drive Type

480 480V - 3PH

50/60hrz

180

180 Degree

8 8"

Centers

D Direct In-Line Drive (Pg. 6-2)

240-1 240V - 1PH 50/60hrz

12 12"

Centers

P Pulley /Belt

Drive (pg. 6-4)

240-3 240V-3PH 50/60hrz

575 575V - 3PH 50/60hrz

Drive Types & Info -Section 6

*For Price and Availability Call Prime Equipment for a Quote at 614-253-8590.

Page 6-1

Drive Assembly Options - Section 6

When Ordering Drive Units, specify type, size, degree of turn, line

speed, shackle spacing, birds per minute, etc.

Special sizes and types of Drive units are available upon request.

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T: 614.253.8590 - F: 614.253.6966

SEW Gear Motor Drives Available

HP Voltage Size HZ Part No Output (RPM )

Shaft Size

0.25 230/460 RF77 60 29371 1.72 40mm

0.25 230/460 RF77 60 22536 2.10 1.62”

1 230/460 RF87 60 25025 3.3 50mm

1 230/460 RF87 60 21449 6.3 50mm

1 230/460 RF87 60 32218 19

1 575

1.5 220/380 RF87 50 31960 3.6

1.5 220/380 50 25697 3.6 50mm

2 230/460 RF87 60 19142 19 50mm

2 220/380 RF97 50 22742 3.8 60mm

2 575

2 230/460 RF87 60 26384 6.0 50mm

3 230/460 RF87 60 20916 8.3 50mm

3 575

3 230/460 RF97 60 21424 9.3 60mm

3 230/460 RF87 60 32219 19

4 575

5 230/460 RF87 60 32220 19

5 230/460 RF97 60 32221 19

5 575

Drives - Section 6

Page 6-2

Output Speed (RPM) Sprocket Size (in) No. Teeth on

Sprocket Line Speed (FT/MIN)

Birds Per Min

6" CL 8" CL 12" CL

1.72 19 10 9 17 13 9

1.72 23 12 10 21 16 10

2.1 19 10 10 21 16 10

2.1 23 12 13 25 19 13

3.3 19 10 16 33 25 16

3.3 23 12 20 40 30 20

3.6 19 10 18 36 27 18

3.6 23 12 22 43 33 22

3.8 19 10 19 38 28 19

3.8 23 12 23 46 34 23

6 19 10 30 60 45 30

6 23 12 36 72 54 36

6.3 19 10 31 63 47 31

6.3 23 12 38 76 57 38

8.3 19 10 41 83 62 41

8.3 23 12 50 100 75 50

9.3 19 10 46 93 69 46

9.3 23 12 56 112 84 56

19 19 10 95 189 142 95

19 23 12 114 229 172 114

To calculate the required gearbox output speed based on the desired Birds Per Min see the formulas below:

Output (RPM) = A

Birds Per Min = B

Shackle CL (in) = CL

Sprocket Pitch Diameter (in) = PD

Line Speed (FT/MIN) = B x CL/12

A (RPM) = Line Speed (FT/MIN) divided by (PD/12 x 3.14)

Typical SEW Drive Sizes

RF77 (1-2HP)

RF87 (2-3 HP)

Typical line speeds do not exceed 240 BPM. Speeds are based on no VFD installed or with a VFD operating at 60 HZ If a VFD is installed speeds can be lowered down to a mini-mum of 15% of the listed line speed. To calculate actual speeds when using a VFD take the listed speed times multi-plied by the VFD Hertz value then divided by 60 Hertz. For

50 Hertz locations you must divide by 50 Hertz instead.

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T: 614.253.8590 - F: 614.253.6966

Drives - Section 6

(I-Beam) Drive Frames - Direct Drive SEW Types

Part No. Turn Material

PD/Teeth

Track RF77 RF87 RF97

348 32356 32325 32339 90º Galv. 19/10

348 32351 32326 32350 90º SS 19/10

348 32380 32327 70691 90º Galv. 23/12

348 32381 32328 32330 90º SS 23/12

348 32357 32322 32317 135º Galv. 19/10

348 32358 32323 32318 135º SS 19/10

348 32365 32331 32335 135º Galv. 23/12

348 32379 32334 32338 135º SS 23/12

348 32361 22306 32315 180º Galv. 19/10

348 32362 32310 32316 180º SS 19/10

348 32359 70675 32313 180º Galv. 23/12

348 32360 32312 32314 180º SS 23/12

(T-Rail) Drive Frames - Direct Drive SEW Types

Track Part No.

Turn Material PD/

Teeth RF77 RF87 RF97

T-Rail 32386 70660 30316 90º Galv. 19/10

T-Rail 32393 32409 30501 90º SS 19/10

T-Rail 32406 32410 32412 90º Galv. 23/12

T-Rail 32407 32411 32413 90º SS 23/12

T-Rail 32154 32414 30583 135º Galv. 19/10

T-Rail 32177 32415 30584 135º SS 19/10

T-Rail 32178 32416 30587 135º Galv. 23/12

T-Rail 32179 32417 30588 135º SS 23/12

T-Rail 32248 32420 30585 180º Galv. 19/10

T-Rail 32249 71641 30586 180º SS 19/10

T-Rail 32180 32418 30589 180º Galv. 23/12

T-Rail 32192 32419 30590 180º SS 23/12

(Pipe Track) Drive Frames - Direct Drive SEW Types

Track Part No.

Turn Material PD/

Teeth RF77 RF87 RF97

Pipe 31247 31245 31264 90º Galv. 19/10

Pipe 32395 25031 29772 90º SS 19/10

Pipe 32404 31246 31328 90º Galv. 23/12

Pipe 32405 31256 31431 90º SS 23/12

Pipe 31151 31259 31488 135º Galv. 19/10

Pipe 31208 31260 31489 135º SS 19/10

Pipe 31220 31257 31519 135º Galv. 23/12

Pipe 31221 31258 31556 135º SS 23/12

Pipe 31209 32422 31651 180º Galv. 19/10

Pipe 31219 32423 31817 180º SS 19/10

Pipe 31224 32394 32062 180º Galv. 23/12

Pipe 31244 32424 32145 180º SS 23/12

Drive Frames - Section 6

Page 6-3

Direct Drive Units

SEW Helical Gear motors.

Flange Mounted.

Available in special wash down versions

Fully Encapsulated Stator

Food Grade

Lubricant

USDA Food

Industry Finish

Coating

Fully Encapsulated

Conduit Box

Stainless

Steel Oil

Level Plug

Food

Processing

Approved Cable

TorqLO

PTFE Seal

Stainless Steel Shaft

RF Type Drive

Shown

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T: 614.253.8590 - F: 614.253.6966

Inverter Specifications

Main Power 115v (1PH), 230 (1PH)

HP Range (0.5-15HP)

Standard Enclosure IP20 (Non Washdown)

NEMA 1

Optional Enclosure IP66 (Washdown)

NEMA 4x

Available Inverters

HP Voltage IP20 Part No. IP66 Part No. KW

1.0 460 32215 32158 0.8

2.0 460 22743 31957 1.5

3.0 460 32216 32162 2.2

5.5 460 32214 32164 4.0

HP Voltage IP20 Part No. IP66 Part No. KW

0.5 230 32213 32160 0.4

1.0 230 32175 32165 0.8

2.0 230 70867 32166 1.5

3.0 230 32205 32167 2.2

5.5 230 32211 32169 4.0

HP Voltage IP20 Part No. IP66 Part No. KW

0.5 575 0.4

1.0 575 32163 32212 0.8

2.0 575 32168 1.5

3.0 575 32204 32217 2.2

5.5 575 32209 4.0

All Drives Listed Are Filtered, Non Filtered Drives Available As Well.

Page 6-4

The MOVITRAC® LTE B is available in

three sizes for power ranges from 0.5 to

15.0 HP and supply voltages of 115V,

230V and 400V. In addition to the

standard version in degree of protection

IP20 for installation in the control cabinet,

there is also a version in degree of

protection IP66 / NEMA 4X, to be used

under specific environmental conditions.

In this way, these frequency inverters can

do their job reliably and flexibly even

when exposed to dust or water.

IP20

*For Sizes Greater Than 5.5 HP Call Prime Equipment for a Quote at 614-253-8590.

Drive Inverters - Section 6

IP66

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T: 614.253.8590 - F: 614.253.6966

Sprockets Types & Info - Section 7

Page 7-0

Available In The Following:

Zinc Plated and Stainless Steel.

Polyethylene.

Welded or Bolted on Hubs.

Special Sizes Available.

Drive Inverters - Section 6

DRIVE SPROCKETS

Standard drive wheels 10 or 12

tooth 4”, 6”, 8” spacing.

Page 44: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

348 Drive Sprockets and Bushings

PD No. Teeth

Sprocket Hub Style (Bushings Not Included)

TL3010CS

(Fig. A)

(Zinc Plated)

TL3010SS

(Fig. A)

(Stainless Steel)

4-Bolt *CS Zinc

Plated Hub Not

Included

(Fig. B)

12” 6

71373 - -

- - 71372

- 32224 -

15” 8

- - 71374

- 32228 -

32232 - -

19” 10

- - 71368

- 32230 -

71355 - -

23” 12

- - 71365

- 32231 -

71361 - -

Page 7-1

348 Drive Sprockets - Section 7

Bushings (Aluminum Bolt In Hubs) 4– Bolt (Max Bore 2.44”)

Part No. Bore (In.) Part No. Bore (In.) Part No. Bore

(MM)

70840 1.44” 70842 2.18” - -

26095 1.50” 20334 2.38” 70849 50mm

23476 1.62” 70843 2.44” - -

70841 1.69” - - - -

*See bushing sizes available in table above.

Zinc Plated Bushings (TL3020) Fits TL3010 Hub (Max Bore 2.44”)

Part No. Bore (In.) / MM

26791 1.50”

22038 1.94”

22711 2.18”

24182 2.25”

23514 2.38”

28272 2.44”

19346 50mm

20350 60mm

Stainless steel

available upon

request.

4- Bolt in

Style

TL Welded

Series

(Fig. A)

(Fig. B)

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T: 614.253.8590 - F: 614.253.6966

Page 7-2

348 Drive Sprockets - Section 7 Drive Sprockets (Log Chain) - Section 7

Drive Sprocket (Poly) GRN

PD Gap Sprocket Part No. Hub Style (Bushings Not Included)

4-Bolt MTG (Fig. C) 6-Bolt (TL3010) (Fig. D)

19” 4x15 20392 32233

6x10 71550 71551

23 “ 4x18 32247 32242

6x12 19870 32246

6-Bolt Hub Assembly Type

Zinc Plated 6– Bolt

(TL3010)

See Chart for

Matching

TL3020 Bush-

ing Size 19565

Zinc Plated Bushings (TL3020) Fits TL3010 Hub (Max

Part No. Bore (In.) / MM

26791 1.50”

22038 1.94”

22711 2.18”

24182 2.25”

23514 2.38”

28272 2.44”

19346 50mm

20350 60mm

PD

Stainless steel

available upon

request.

Bushings (Aluminum Bolt In Hubs) 4– Bolt (Max Bore 2.44”)

Part No. Bore (In.) Part No. Bore (In.) Part No. Bore (MM)

70840 1.44” 70842 2.18” - -

26095 1.50” 20334 2.38” 70849 50mm

23476 1.62” 70843 2.44” - -

70841 1.69” - - - -

PD 4-Bolt 6-Bolt TL

(Fig. (Fig.

Page 46: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Wheel Types & Info - Section 8

Page 8-0

Available In The Following:

Polyethylene In Various

Colors.

Zinc Plated and Stainless

Steel.

Smooth and Gap Design.

Various Hub Styles.

1½” and 2” Thickness.

Special Sizes Available.

OVERHEAD WHEELS

Page 47: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Poly Smooth Idler Wheel Selection

Outside

Diameter

Part No.

5-Bolt

Part No.

6- Bolt

Std.

Color

Add Color Code to PN If Other Color Required.

(Ex: 25091BL)

1 ½”

Thick 2” Thick 2” Thick GRN Black Blue White Green

11” 71517 25091 X BK BL W G

12” 71572 29480 X BK BL W G

15” 71574 71525 22882 X BK BL W G

19” 71533 71568 X BK BL W G

23” 71588 71538 X BK BL W G

Wheel Types & Info - Section 8 Smooth Idler Selection -Section 8

Page 8-1

*For Sizes Other Than Shown Above Call Prime Equipment for a Quote at 614-253-8590.

Polyethylene

Wheels

1½” and 2” Thick.

5-Bolt and 6-Bolt.

Sizes From 11” to 23”.

Steel Smooth Idler Wheel Selection

Outside Diameter Part No. Material Mounting

ZP SS 5-Bolt 6-Bolt

11” 28291 X X

X X

12 “ X X

X X

15 “ 71573 X X

X X

19 “ 71581 X X

X X

23 “ 71587 X X

X X

Steel Wheels

Fabricated Design.

Zinc Plated or Stainless.

5-Bolt and 6-Bolt.

Sizes From 11” to 23”.

Color Options:

GRN

(STD) BK BL W G

Green Black Blue White Gree

n

Page 48: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Gap Wheel Selection

Pitch

Diameter

Wheel

2” Gap

Design

5 Bolt

(3 13/32)

Unless Specified Otherwise Green is Standard

Color Options

(Add Letter To Part Number)

Outside

Diameter

Black Blue White Gray

11.5”

2x18

29962 29962BK 29962BL 29962WH 29962GY 12.12” 4x9

6x6

15”

2x24

19494 19494BK 19494BL 19494WH 19494GY 16.2” 4x12

6x8

19”

2x30

31593 31593BK 31593BL 31593WH 31593GY 20.1” 4x15

6x10

23”

2x36

71605 71605BK 71605BL 71605WH 71605GY 24” 4x18

6x12

Gap Wheel Selection -Section 8

Gap Wheels

1 ½” Thick Poly Green.

2” Spacing.

STD 5-Bolt Mount.

Compatible With 8mm Chain.

All Gap Wheels Are Manufactured with a 2” Gap CL to CL. Therefore Wheels Of The Same PD Are Universal.

Page 8-2

*For Sizes Other Than Shown Above Call Prime Equipment for a Quote at 614-253-8590.

Page 49: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Sanitation and Miscellaneous Parts and Info - Section 9

Page 9-0

Gap Wheel Selection -Section 8

Overhead Sanitation &

Miscellaneous Parts

Shackle Washers

Brushes and Spare Parts

Line Lubrications Available / Contact

Prime for a Quote

Shackle Washers Spares

Position No.

SW-2 SW-4 SW-6 SW-8 SW-12 Description Qty.

1 22300 22300 22300 22300 Gear Motor, Sumitomo ¾ H.P.

2

2 22553 22553 22553 22553 22553 Coupling (Includes Inserts)

4

3 71327 71327 71327 71327 71327 Insert Coupling 2

4 70060 70060 70060 70060 70060 Pillow Block Bearing 4

5 70516 70516 70516 70516 70516 Cylinder, Hydraulic 1

6 18554 18554 18554 18554 18554 Hose, Hydraulic 1

7 71098 71098 71098 71098 71098 Hand Pump 1

8 70986 70986 70986 70986 Nozzle, Spray 8

9 31311 22537 31362 Shaft Assembly (Brush Not Included) 2

10

70227 (2)

70227 (4)

70227 (6)

70227 (8)

70227 (12)

Brush, Nylon , BLK

70209 (2)

70209 (4)

70209 (6)

70209 (8)

70209 (12)

Brush, Nylon , Twisted, BLK

70217 (2)

70217 (4)

70217 (6)

70217 (8)

70217 (12)

Brush, Silica Carbide

MODEL NO.’s

DMP-SW-2

DMP-SW-4

DMP-SW-6

DMP-SW-8

DMP-SW-12

Page 50: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Shackle Washers ( All Models)

S.S. Construction to Meet USDA Requirements

(2) ¾ HP Drives (Model SW-4 and SW-6)

Rinse Water Required (¾ Connection)

Manual Hydraulic Lift (Air Optional)

Requires Mounting

Optional Brushes Available

- Nylon Straight Bristle

- Nylon Twisted Bristle

- Silica Carbide Straight Bristle

(Not recommended for plastic shackles)

Page 9-1

Washers - Section 9

C h a i n a n d S h a c k l e Wa s h e r

Shackle (4) Brush Washers (SW-4)

Suitable for Cut Up Lines

Shackle (6) Brush Washer (SW-6)

Suitable for Evisceration or Picking Lines

Shackle (6) Brush Washer (SW-6-A)

Suitable for Evisceration

(6) 12” OD x 12” Long Brushes

Pneumatic Lift Design

Shackle (8) Brush Washer (SW-8)

Suitable for Evisceration or Picking Lines

(8)12” OD x 12” Long Brushes

Shackle (8) Brush Washer (SW-8-A)

Suitable for Evisceration or Picking Lines

(8) 12” OD x 12” Long Brushes

*Contact Prime Equipment for a Quote at 614-253-8590.

Page 51: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Washers - Section 9 Brushes -Section 9

3 4 8 I - B e a m T r a c k B r u s h

F eatures a Double Thick Layer of Electroplate Zinc with Polymer Topcoat.

Long Lasting Brush Design

Effective Against Dust and Grease

Replaceable Brushes

Page 9-2

348 I-Beam Track Replacement Brush

Fits PN 70235 Assy.

(Shown Above)

Part No: 70235

Part No: 70200

Chain and Shackle Washer Spares

Nylon Black Twisted Bristle ..……….……….12” O.D. X 10”

LG

Nylon Black Twisted Bristle .……….……….12” O.D.. X 12”

LG

Nylon Black Straight Bristle ………………...12” O.D .X 12”

LG

Silica Carbide Straight Bristle ………………12” O.D. X 12”

Part No: 70208

Part No: 70209

Part No: 70227

Part No: 70217

Shackle Brushes

Part No: 30766

T-Rail Track Brush

Page 52: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

S p e c i a l I d l e r H u b A s s e m b l y ( M o u n t i n g B o l t s u p )

(Same as 70851 Except Mounting Bolts UP)

Item 70851 18507 Description Qty.

1 71287 71287 Idler Shaft (1 ½") 1

2 70858 70858 Hub 1

3 70070 70070 Bearing-Lower 1

4 70071 70071 Bearing-Upper 1

5 71223 71223 Grease Seal 1

6 70999 70999 Hex Slot Jam Nut 1

7 18254 18254 Cotter Pin 1

8 70290 70290 Dust Cap 1

Page 9-3

*Other Types Available Upon Request, Call Prime Equipment for a Quote at 614-253-8590.

Part No: 18507

Hubs & Misc. -Section 9

S t a n d a r d 5 - B o l t I d l e r H u b A s s e m b l y

Part No: 70851

* Items 8, 4, 2, 3, & 5 can be ordered assembled as Part No. 18249

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T: 614.253.8590 - F: 614.253.6966

Hubs & Misc. -Section 9

Part No: 70852

H e a v y D u t y 6 - B o l t I d l e r H u b A s s e m b l y

Item Part No. Description Qty.

1 HCSS025C0075 Hex Head Cap Screw 6

2 LWSS025 Lock Washer 10

3 33135 Shim 1

4 33138 Shaft Lock Washer 1

5 33139 Outer Race 1

6 17762 Grease Fitting 2

7 33141 Idler Housing 1

8 33142 Shim 1

9 33143 Cover Plate 2

10 33144 Idler Shaft 1

11 33145 Seal Cover 1

12 33146 Nut 1

13 33147 Bearing 1

14 25711 Threaded Pressure Relief Fitting 1

15 HCSS025C0100 Hex Head Cap Screw 4

Page 9-4

Page 54: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Preventive Maintenance & Troubleshooting

Page 10-0

Trouble Shooting -Section 10

rouble Probable Cause Action Chain

Excessive chain wear. Lack of Lubrication. Lubricate chain.

Sluggish or Frozen trolley wheels. Lubricate or replace trolleys.

Roller turn roller frozen. Replace roller turn rollers.

Obstruction in chain path. Remove obstruction and remove and replace chain if damaged.

Conveyor overloaded. Conveyor should not be loaded beyond its designed capacities.

Excessive slack chain Chain growth through normal wear Adjust take-up and necessary remove links of chain.

Trolleys

Sluggish or frozen trolley wheels

Bent trolley brackets Damaged in jam or by obstruction Remove obstruction and replace damaged trolley bracket with new

bracket. Do not attempt to straighten bent brackets.

Roller Turns

Sluggish or frozen roller turn rollers Dirt or grease residue. Clean thoroughly or replace if bearings are damaged.

I-Beam Turns

Excessive wear or peening of flanges at vertical

curves Excessive chain tension. Adjust chain tension.

Excessive wear on I-beam web. Bent trolley brackets. Eccentric Loading. Replace trolleys. Load carriers symmetrically.

Take-Up

Floating frame movement sluggish or frozen

Spring compression, air pressure or counterweight load too

great. Dry or dam-

aged expansion joints.

Guide wheels worn or frozen with dirt and grease residue.

Reduce the spring, air or counterweight loading.

Lubricate if dry and replace with new expansion joints if damaged.

Clean thoroughly or replace if worn.

Drive

Decrease in conveyor speed Belt slippage Adjust belt until snug.

Set screws on pulley are loose and causing pulley to rotate on

shaft. Align pulley and tighten set screws.

Drive stops Overload limit switch. Power failure. Locate and eliminate cause of conveyor jam and restart conveyor.

Excessive noise in reducer Lack of lubrication. Fill reducer with oil to level plate: or, if needed, change oil. Grease all

fittings.

Oil leak.

Tighten all grease fittings and pipe plugs, clear breather tube open-

ing and add lubricant. Worn or broken gear or bearing.

Disassemble reducer and replace damaged part.

Motor running above normal temperature Conveyor chain pull excessive Inspect Chain & trolley Lubrication

Electrical Inspect electrical wiring and controls.

Bearing failure Inspect and replace motor.

Motor ventilation obstructed Clean motor of dust and dirt.

Slapping or pulsating caterpillar chain Chain too loose Adjust drive take-up unit until chain is snug. (Do not remove any

links of caterpillar chain or dogs).

Conveyor chain or caterpillar chain worn beyond use. Replace

Floating frames sluggish or frozen Obstruction Remove obstruction and repair or replace any damaged equipment.

Guide wheels worn or frozen with dirt or grease residue Clean thoroughly or replace if worn too badly.

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T: 614.253.8590 - F: 614.253.6966

Maintenance Log Sheet

Conveyor No. Date of

Inspection

Result of

Inspection

Parts Replaced

or Repaired Cause of Trouble Mechanics Initials

Page 10-1

Trouble Shooting -Section 10 Maintenance and Check List -Section 10

Chain Traction Wheels

Lubrication (Lack of) Lubrication (Lack of)

Excessive wear Bearings (Wear or damage)

Chain slack or stretch Rim wear or damage

Check hardware

Trolleys

Align-

ment

Lubrication (Lack of)

Wheels not turning freely Drive

Bent bracket (s) Lubrication (Lack of)

Loose hardware • Cat chain

• Machinery components

Track • Bearings (Wear or damage)

Excessive wear or damage of lower flanges. • Oil level in gear box

Excessive wear or damage of web

upright.

Obstacles on track. Wear Areas

• Chain

Roller Turns • Back-up bar

Lubrication (Lack of) • Back-up rollers

Roller bearing wear • Sprockets

Face wear or damage

Loose roller hardware Adjustments

Loose bracket hardware • Take-ups

• Back-up bar

Take Up • Limit switch

Lubrication (Lack of)

Limit switches

Roller bearing damage

Face wear or damage

Loose roller hardware

Loose bracket hardware

Additional travel remaining

Spring (screw) adjustments

Expansion joint conditions

• Lubrication

• Wear

• Free movement

Ease of floating frame travel

Page 56: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Warranty -Section 10

Page 10-2

STANDARD TERMS AND CONDITIONS OF SALE

1.) GENERAL.

These terms and conditions of sale supersede all printed terms and conditions on the purchase

order form, if any, of the purchaser specified ("Customer") and all other inconsistent terms

submitted by Customer prior to acceptance by Prime Equipment Group, Inc.

("Manufacturer") of the Customer's order and may not be varied unless agreed to in writing

by a duly authorized representative of Manufacturer. Failure of Manufacturer to object to the

provisions contained in any order or other writing of Customer shall not be construed as a

waiver of these terms and conditions of sale or any of them nor an acceptance of any terms

and conditions of Customer. Except only as otherwise agreed in writing by a duly authorized

representative of Manufacturer, the sale of the products as set forth in these terms and

conditions of sale ("Products") are governed only by these standard terms and conditions of

sale. Customer shall be deemed to have expressed and accepted these terms and conditions of

sale if Customer expressly agrees in writing or accepts any shipment of Products to which

these terms and conditions relate subsequent to receipt of these terms and conditions of sale.

No sales or other independent representatives of Manufacturer shall have any authority to

vary these terms and conditions of sale in any respect or to agree to any additional terms or

conditions.

2.) PRICES.

Manufacturer's sale of Products is made according to the applicable price schedule or other

price quotation of Manufacturer as from time to time in effect as confirmed by acceptance by

Manufacturer of Customer's orders. Prices quoted are F.O.B. Manufacturer's plant or such

other place specified by Manufacturer. All prices quotations issued by Manufacturer are for a

period of sixty (60) days unless otherwise indicated therein by Manufacturer. EXCEPT

ONLY AS OTHERWISE SPECIFIED IN THIS SECTION, PRICES ARE SUBJECT TO

CHANGE WITHOUT NOTICE. Price quotations based on estimated or projected quantities

are subject to increase in the event that actual quantities purchased during this specified

period are less than the estimated or projected quantities. Manufacturer's prices do not include

any applicable sales, use or other taxes and the amount of any such taxes which Manufacturer

may be required to pay or collect may be added to each invoice or separately invoiced by

Manufacturer to Customer.

3.) PAYMENT.

Each shipment shall be considered a separate transaction and payment shall be made

accordingly. Unless otherwise stipulated in writing by Manufacturer, payment for Products

shall be made on the basis of net cash, initial 50% of total at time of order, additional 40%

prior to shipment and final 10% upon receipt. If in the judgment of Manufacturer, the

financial condition of the Customer at any time does not justify the making of any shipment

on the terms specified herein, Manufacturer may make a shipment only on a C.O.D. or cash

in advance basis, suspend performance or revoke the acceptance of Customer’s order.

Shipments not made pending payment by customer shall be held at the risk and expense of

the Customer. As liquidated damages, Customer shall pay 1.5 percent (1.5%) per month on

past due invoices, not to exceed the maximum rate allowed by law until outstanding invoices

are paid in full.

4.) DELIVERY.

Title and risk of loss shall pass to the Customer, F.O.B. – Manufacturer’s plant or such other

point of delivery of the Products by Manufacturer to the common carrier. Notwithstanding

any request by Customer, Manufacturer may, without incurring any liability, exercise its own

discretion in the method of shipment and the carrier.

5.) LIMITED WARRANTY.

Products purchased from Manufacturer are warranted only by the Manufacturer's warranty

that the Product provided herein is of their standard quality and operable and that the Product

will be free from defects in workmanship and material. The warranty period, for Product sold

by Manufacturer and not expressly made subject to a different warranty, is one hundred

twenty (120) days from date of receipt by Customer. There is no insurance against or

warranty of any type for production loss due to late or damaged Product shipments. The

Manufacturer makes no express or implied statutory warranties other than as expressly set

forth herein. Manufacturer shall for a period of one hundred twenty (120) days from the date

any Product sold hereunder is received by Customer, repair or replace at its option, free of

charge and F.O.B. point of manufacture, any nonconforming or defective parts or Product that

upon inspection by Manufacturer, are deemed to be nonconforming or defective. Manufactur-

er shall, however, only be required to repair or replace such parts or Products if Customer (i)

owned the nonconforming or defective parts or Product continuously from the original date of

delivery, (ii) stored and maintained such parts and Product in accordance with Manufacturer’s

recommendations and standard industry practices and (iii) notified Manufacturer in writing of

any nonconformance or defective parts or Product within fifteen (15) days following the date

the nonconformity or defect became reasonably apparent. Further the obligations of

Manufacturer hereunder do not apply to the repair or replacement of Products within the

aforementioned warranty period for (a) misuse, negligence or accident, (b) normal mainte-

nance services, (c) normal replacement of service items in connection with such service, (d)

normal deterioration due to wear and tear, (e) use of non-manufacturer (OEM) replacement

parts. The remedy provided in this Warranty shall be the sole and exclusive remedy of

Customer in the event of defective or nonconforming parts or Product, and shall be void if the

Product has been altered in any manner or has been moved from its original location without

the written approval of the Manufacturer. The repair or replacement of any parts or Products

under the foregoing provision does not extend the warranty beyond the warranty period

described above. All electric motors, controls and other electrical services and their compo-

nent parts, hydraulic motors, controls and other hydraulic services and their component parts,

pneumatic controls, pneumatic services and other pneumatic components, bearings, gearbox-

es etc. are not included within this Warranty; the warranty with respect to these parts being

limited to the manufacturer of these parts, a copy of which may be obtained from Manufac-

turer upon request. Customer will be responsible for the shipping/packaging costs associated

with the safe and expedient return of warranted parts. The Warranty can only be claimed if

genuine Manufacturer spare parts are used for repairs and maintenance of the Product.

MANUFACTURER’S UNDERTAKINGS AS CONTAINED IN THIS WARRANTY AS

SPECIFIED ABOVE SHALL BE IN LIEU OF ANY OTHER GUARANTY OR

WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY

IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF

FITNESS FOR A PARTICULAR PURPOSE. IN ADDITION, IT IS EXPRESSLY

AGREED BETWEEN THE PARTIES THAT THE MANUFACTURER HAS NOT

MADE ANY REPRESENTATIONS OR WARRANTY AND THERE IS NO AGREE-

MENT THAT THE PRODUCT PURCHASED HEREUNDER WILL MEET ANY

PARTICULAR STANDARD UNLESS CUSTOMER HAS SUPPLIED MANUFAC-

TURER WITH WRITTEN SPECIFICATIONS OF THE PRODUCT AND THE

MANUFACTURER HAS AGREED IN WRITING THAT THE PRODUCT WILL

MEET SPECIFIC STANDARDS SPECIFIED BY THE CUSTOMER. CUSTOMER

UNDERSTANDS AND ACKNOWLEDGES THAT THERE ARE NO WARRANTIES

WHICH EXTEND BEYOND THE TERMS HEREOF UNLESS OTHERWISE NOTED

IN PURCHASE AGREEMENT. NO CLAIM OF ANY KIND, INCLUDING, BUT NOT

LIMITED TO CLAIMS OF NEGLIGENCE AND BREACH OF CONTRACT,

WHETHER AS TO PRODUCT DELIVERED OR SERVICES RENDERED OR FOR

NON-DELIVERY OF PRODUCT OR NONPERFORMANCE OF SERVICES SHALL

BE GREATER THAN THE PURCHASE PRICE OF THE PRODUCT OR SERVICES

IN RESPECT OF WHICH THE CLAIM IS MADE. WITHOUT LIMITING THE

FOREGOING, MANUFACTURER’S LIABILITY HEREUNDER SHALL, UNDER NO

CIRCUMSTANCES, EXCEED THE PURCHASE PRICE SET FORTH IN THIS

QUOTATION. MANUFACTURER SHALL, IN NO EVENT, BE LIABLE FOR ANY

INCIDENTAL, CONSEQUENTIAL, INDIRECT OR SPECIAL DAMAGES, LOSS OF

BUSINESS PROFIT, PERSONAL INJURY, BUSINESS INTERRUPTION AND LOSS

OF BUSINESS, EVEN IF MANUFACTURER HAS BEEN ADVISED OF THE

POSSIBILITY OF SUCH DAMAGES AND ANY CLAIM BY CUSTOMER TO SUCH

DAMAGES, WHETHER BASED ON TORT, CONTRACT OR OTHERWISE IS

HEREBY EXPRESSLY WAIVED AND

EXCLUDED.

6.) DELIVERIES; LIMITATION OF LIABILITY.

Manufacturer will use its best efforts to fill Customer's orders in a timely manner. It is

understood, however, that lead time requirements and delivery dates will vary according to

manufacturing and other conditions and that all delivery dates are estimates until all engineer-

ing approval forms (EAF) and related approval documentation have been signed and returned

by the Customer. Manufacturer may affect or delay the delivery date of any shipment based on

Customer’s request for work outside the accepted terms of original purchase agreement. Delay

in delivery of any shipment shall not relieve Customer of its obligations to accept such

shipment or any other shipment. UNDER NO CIRCUMSTANCES SHALL MANUFAC-

TURER BE LIABLE TO CUSTOMER OR ANY OTHER PERSON FOR ANY SPECIAL,

INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITA-

TION DAMAGES BASED UPON LOST GOODWILL, LOST SALES OR PROFITS,

WORK STOPPAGE, CONTRACTOR DELAYS, PRODUCT FAILURE, IMPAIRMENT OF

OTHER GOODS OR OTHERWISE AND WHETHER ARISING OUT OF BREACH OF

WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR OTHERWISE.

7.) FORCE MAJEURE.

Manufacturer shall not be liable for damages as a result of any delay or failure of delivery due

to any cause beyond Manufacturer's control, including, without limitation, acts of God, act of

Customer or any of its representatives, statute, ordinance, regulation, order or other govern-

mental action, fire, accident, strike, slowdown, riot, terrorism, war, delay in transportation or

inability to obtain necessary labor, materials, fuel or manufacturing locations. In the event of

any such delay, the date of delivery shall be extended for a period equal to the time loss by

reason of delay and, such delay is caused by act of Customer or any of its representatives,

Manufacturer shall be reimbursed for any additional costs arising from such delay.

8.) CANCELLATION.

Customer's wrongful non-acceptance nor acceptance of Products or cancellation or repudiation

of the order shall entitle Manufacturer to recover, in addition to any incidental damages caused

by Customers wrongful non-acceptance, cancellation or repudiation either (i) in the case of

Products the risk of loss of which is passed to Customer at the time of non-acceptance,

cancellation or repudiation of the order for Products which reasonably cannot be resold by

Manufacturer to a third party, the price of such Products, or (ii) in the case of Products not

covered by subparagraph (i) or where an action for the price is not otherwise permitted by law,

damages equal to the profit (including reasonable overhead) which Manufacturer would have

received had Customer fully performed or, at Manufacturer's option, 50% of the contract price

as liquidated damages, plus, in the case of special orders, Manufacturer's expense, if any,

incurred prior to a receipt by Manufacturer of notice of non-acceptance, repudiation or

cancellation by Customer in connection with providing special services, developing special

tooling, purchasing special supplies and the like.

9.) REGULATORY LAWS AND STANDARDS.

Manufacturer makes no promise or representation that the Products shall conform to any

federal, state or local laws, ordinances, regulations, codes or standards, except as particularly

specified and agreed upon in writing by a duly authorized representative of Manufacturer.

Prices do not include the cost or any inspections or permits unless otherwise stated in the

formal quotation.

10.) CHANGES AND DRAWINGS.

Manufacturer reserves the right to change or modify the specifications, design, drawings, and

construction of any Products and to substitute other suitable material. If drawings are

furnished, they are submitted only to show general style and arrangement of the Products.

11.) PATENTS AND COPYRIGHTS.

Customer agrees that Manufacturer shall at its expense defend, or at its option settle, any

claim, suit or proceeding brought against Customer on the issue of infringement of any United

States patent or copyright in connection with any Product supplied by Manufacturer to

Customer in accordance with these terms and conditions of sale. Manufacturer agrees to pay,

subject to the limitations herein after set forth in this paragraph, any final judgment entered

against Customer on such issue in any such claim, suit or proceeding defended by Manufactur-

er. Manufacturer's obligations contained in this paragraph shall be subject to the condition that

Customer notifies Manufacturer in writing of any such claim, suit or proceeding promptly

after Customer shall have received notice or obtains knowledge hereof and, at

Customer's expense provides Manufacturer with full information and assistance as

requested by Manufacturer in such defense. Manufacturer reserves the right in the event of

any such claim, suit or proceeding to modify or replace any affected Product to eliminate

the alleged infringement, to obtain an appropriate license, or to give Customer a full refund

of the price of the affected Products in lieu of any other obligation or responsibility

hereunder. Manufacturer shall have no liability for any infringement arising out of (i) the

combination of any Product with any other product whether or not furnished to Customer

by Manufacturer, (ii) the modification of any Product unless such modification was made

by Manufacturer, or (iii) any information, data service or application assistance furnished

to Customer by Manufacturer. Manufacturer shall not be liable for any costs or expenses

incurred without Manufacturer’s written authorization, and in no event shall Manufactur-

er’s total liability as a result of compliance with the provisions of this paragraph exceed the

aggregate sum paid to Manufacturer by Customer for the allegedly infringing Products.

The foregoing shall be the entire responsibility of Manufacturer and the sole remedy of

Customer with respect to any alleged intellectual property rights infringement or violation

in connection with any Product, and Manufacturer shall in no event be liable for loss of use

or for any incidental, indirect or consequential damages, whether in contract or in tort, by

virtue of any such infringement or violation. No sale of Products hereunder shall be

deemed by implication, estoppel or otherwise to constitute a license or other grant to

Customer of any proprietary or patent rights of Manufacturer.

12.) PRODUCT LIABILITY INSURANCE.

Product liability insurance written by an insurance company licensed to do business in the

United States in the amount of not less than $1,000,000.00 combined single limits is being

maintained by Manufacturer with respect to the Products. Except to the extent of the

applicable coverage of the Product liability insurance, Customer shall have no claim or

right against Manufacturer with respect to any suits or claims against Customer by any

third persons resulting from the occurrence of any event within the scope of the coverage

of insurance (without reference to the dollar amount of coverage) and Manufacturer shall

bear no responsibility or liability to Customer with respect to any such suits or claims by

any third persons or any injuries, losses, expenses or damages incurred or suffered by

Customer as a result thereof.

13.) GOVERNING LAW, SEVERABILITY.

The sale of Products by Manufacturer to Customer shall be governed by the laws of state

of Ohio. If any provision of these terms or conditions of sale shall be judged by a court of

competent jurisdiction to be invalid, illegal or unenforceable in any respect, such

adjudication shall not affect or modify any other provision of these terms of sale and the

effect thereof shall be confined to the provision as to which such adjudication is made.

14.) EXPORT LICENSES.

The Products are being sold to Customer in the United States. Any exporting of Products

shall be by Customer not Manufacturer. Accordingly, Customer shall be responsible for, at

its own risk and expense, any necessary export license or permit and any other approval or

documentation which may be required for or in connection with the export of any

Products.

15.) INDEPENDENT CONTRACTORS.

Manufacturer and Customer are independent contractors, and the relationship created

hereby shall be deemed to be that. No third party beneficiary is intended by these terms

and conditions of sale.

16.) NON-WAIVER OF COMPLIANCE.

No failure by Manufacturer to enforce at any time any provision of these terms and

conditions of sale shall be construed as a waiver of Manufacturer's right to act or to enforce

each and every such term and condition.

17.) NON-ASSIGNMENT.

Customer may not assign any of the rights or interests under these terms and conditions of

sale without the prior written consent of Manufacturer. Any attempted assignment shall be

void and be grounds for immediate termination of any obligation to Customer with respect

to the sale of the Products set forth in these terms and conditions of sale. Manufacturer

may also terminate any obligation to Customer with respect to the sale of the Products set

forth in these terms and conditions of sale immediately by notice to Customer if: (a)

Customer shall fail to make any payment on the due date or to accept delivery of any

shipment; or (b) Customer shall make any assignment for the benefit of creditors; or (c)

Customer shall admit in writing its inability to pay its debts as they mature; or (d) A trustee

or receiver of all or a substantial part of Customer's assets shall be appointed by any court;

or (e) Any bankruptcy or reorganization proceeding shall be instituted by or against

Customer; or (f) Customer becomes insolvent or unable to pay its debts as they mature; or

(g) Manufacturer has reasonable grounds for insecurity with respect to Customer's

performance of its obligations to Manufacturer, and Customer fails to provide to Manufac-

turer adequate assurance of Customer performance within 30 days of Manufacturer's

demand for such assurance. Manufacturer may also terminate any such obligation to

Customer on 30 days notice for any failure of Customer to comply with any of its

obligations contained in these terms and conditions of sale, provided that such failure shall

not have been corrected during such 30-day period.

18.) AMENDMENTS.

These terms and conditions of sale contain the terms and conditions governing the sale of

the Product as set forth in these terms and conditions of sale and may not be modified or

amended except by an agreement duly executed by the parties.

19.) HEADINGS.

The headings contained in these terms and conditions of sale are included for mere

convenience of reference and shall not affect the language included herein.

Page 57: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

11-0

Typical Example of an Overhead Line -Section 11

Section 5

Take-Up

Section 4

Idler Corner

Section 9

Chain & Shackle Washer

Section 1

Chain Types

Section 3

Overhead Line Design Parameters

Drivers should be located at the highest possible

elevation 180º turn is recommended when

possible.

Elevations should be as flat as possible and

angles greater than 45º are not recommended.

A second drive may be required for long over-

head lines. Typically a drive is recommended for

every 400’ of track.

Take-Ups should be located after each drive and

as close to the drive as possible.

5-Bolt hubs are standard for corners and drives.

6-Bolt are optional.

Chain and shackle washers are recommended

and should be located near the end of the line.

The maximum wheel size should be used when

possible for both driver and corners.

Track Types & Elevations

Section 8

Wheel Types

Section 2

Shackle

Section 7

Sprocket

Warranty -Section 10

Page 58: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

11-1

Poly Wheels are standard in Green, if alternate color is desired please circle the correct color below.

**Black******Blue******White**

Overhead Quote

Request Form

Company Name:

Contact Name:

Shipping Address:

Contact Phone No.:

Contact Email:

Submit request to [email protected]

Catalog Section 1

Chain / Trolleys / Pendants: Mat'l / Finish Galvanized or SS

Total Feet Req'd: (FT) (Sold in 10' length)

Part

Number

Price Each

Extended Price

SL-348 Bolted Zinc-Yellow Zinc-Nickel

X348 I-Pin Zinc-Yellow Zinc-Nickel

Log Chain Zinc-Yellow Zinc-Nickel

Zinc-Yellow Zinc-Nickel

Catalog Section 2

Shackles: Qty. Model or

Part Number

Price Each

Extended Price

Picking Style

Shackles are typically custom built to meet your requirements. An actual sam-ple or a detailed drawing will be required

when the actual order is placed.

Evisceration Style

Cut-up Style

Sizing Style

See Section 2 Page 2-4, fill out values and attach a copy to this request for Shackle Tie Assemblies.

Catalog Section 3

Track Type: Mat'l / Finish CS Galvanized or SS

Total Straight Length Req'd: (FT)

Part

Number

Price Each

Extended Price

348 I-Beam GALV SS

458 I-Beam GALV SS

2" T-Rail GALV SS

Pipe Track

GALV SS

Catalog Section 3

Elevations: Qty. ( Sold in sets only) Part

Number

Price Each

Extended Price

10 degrees

=====> =====> ====> ====>

15 degrees

=====> =====> ====> ====>

20 degrees

=====> =====> ====> ====>

22.5 degrees

=====> =====> ====> ====>

30 degrees

=====> =====> ====> ====>

45 degrees

=====> =====> ====> ====>

Smooth Wheel Idler Turns: Frame Type

Mat'l /

Finish

Galvanized

or SS

Enter Qty. of Each

Part Number

Price Each

Extended Price

Catalog Section 4

Smooth Poly (5-Bolt)

Double Smooth Poly

Smooth Poly (6-Bolt)

Smooth Steel

(5-Bolt)

12" 45 degrees I-Beam GALV SS

12" 90 degrees T-Rail GALV SS

12" 180 degrees Pipe Track

GALV SS

15" 45 degrees I-Beam GALV SS

15" 90 degrees T-Rail GALV SS

15" 180 degrees Pipe Track GALV SS

19" 45 degrees I-Beam GALV SS

19" 90 degrees T-Rail GALV SS

19" 180 degrees Pipe Track GALV SS

23" 45 degrees I-Beam GALV SS

23" 90 degrees T-Rail GALV SS

23" 180 degrees Pipe Track GALV SS

30" 45 degrees I-Beam GALV SS

30" 90 degrees T-Rail GALV SS

30" 180 degrees Pipe Track GALV SS

36" 45 degrees I-Beam GALV SS

36" 90 degrees T-Rail GALV SS

36" 180 degrees Pipe Track GALV SS

Phone 1-614-253-8590 / Fax 1-614-253-6966

Page 59: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

11-2

Overhead Request Form -Section 11

Catalog Section 4

Gap Wheel Idler Turns: Qty All Gap wheels 2" centers Part Number

Price Each Extended Price

11.5" 45 deg

Compatible with

2x18, 4x9, 6x6

11.5" 90 deg

11.5" 180 deg

15" 45 deg

Compatible with

2x24, 4x12, 6x8

15" 90 deg

15" 180 deg

19" 45 deg

Compatible with

2x30, 4x15, 6x10

19" 90 deg

19" 180 deg

23" 45 deg

Compatible with

2x36, 4x8, 6x12

23" 90 deg

23" 180 deg

Catalog Section 5

Take-Ups Size Turn Qty Part Number

Price Each Extended Price

Manual

Auto Spring Loaded 19" 180 deg

Auto Spring Loaded 23" 180 deg

Auto Air Actuated 19" 180 deg

Auto Air Actuated 23" 180 deg

Catalog Section 6

Overhead Drives Size Teeth Turn Qty Part Number

Price Each Extended Price

Direct Drive 23" 12 180 deg

Direct Drive 19" 10 180 deg

See Section 6 Page 6-1, fill out values and attach a copy to this request (Recommended (1) Drive Per 400’ of Chain))

Catalog Section 8

Over-

head

Wheels

Outside

Diame-

ter

Stainless

Steel

Zinc

Plated Color Style

Thick-

ness

Bolt

Type Qty

Part Number

Price Each Extended Price

Black

Blue

White

Green

Poly Smooth

Steel Smooth

1 ½”

2”

5-

Bolt

6-

Bolt

Options: Shackle Washer Qty Part Number

Price Each Extended Price

SW-4 Four Brush Unit

SW-6 Six Brush Unit

SW-8 Eight Brush Unit

Brush Type

Nylon Black Twisted Bristle

Nylon Black Straight Bristle

Silica Carbide Straight Bristle

Extended Price

Include Overhead Installation estimate? yes no

All new construction? yes no

Replacement? yes no

Removal of existing Over-head? yes no

A Sketch or Drawing should be included with this request

Comments:

Total Price

Page 60: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

Order Information -Section 11

Item # Qty.

Name

Address

Phone / Fax

Comments:

City, State

Post/ Zip

Country

Direct Mail

Order Information

For prompt service use the form below for ordering stock or replacement parts with known part numbers.

You can also photo copy this page to use as a quote/order form. Then fax (614-253-6966) or call (614-253

-8590) to Prime parts & Service.

Description

11-3

Shipping Info:

Once received we will forward a quote to your attention. Preferred method:

Email Fax Phon

Company Email

How to Place an Order for Overhead

Page 61: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

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Page 62: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

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Page 63: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

T: 614.253.8590 - F: 614.253.6966

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Page 64: Prime Equipment Group, Inc. | 2000 E. Fulton Street ......T: 614.253.8590 - F: 614.253.6966 I Prime Equipment Group, Inc. is a USA-based manufacturer of poultry processing equipment

Need Technical Service?

Nobody knows Prime Equipment Group machines like the

company that built them. No matter what you need,

professional technical services are only a phone call away.

Prime Knows Overhead We stock a full complement of overhead

conveyor line components, including drive units, take-ups, corners, chain assemblies, track

sections, elevations, shackles and more.

Our staff is knowledgeable We stock thousands of partsWe ship multiple times a day

Service Inquiries:Main: 614-643-0145

Secondary: 614-643-0217Coordinator: [email protected]

Main Contact: 423-357-1448

Secondary Contact: 614-643-0124

[email protected]