prezentare finala.ppt

28
oject University Desfasurarea uniforma a firelor de batatura de pe bobina

Transcript of prezentare finala.ppt

  • Project UniversityDesfasurarea uniforma a firelor de batatura de pe bobina

    *Project University April, 2015

    Membrii echipeiNicoleta Hereanu

    Coralia Lazr Bucur

    Ana Maria Ni

    Loredana Petrior

    Andreea ViniCoordonator:Ing. Mihai Belacu

    *Project University April, 2015

    MottoSuccesul este suma unor eforturi mici, repetate zi de zi

    *Project University April, 2015

    De ce este important.. Firele de batatura sunt inserate in rost de catre jetul de apa. Bobinele cu fir sunt asezate pe un stand pozitionat in partea stanga a razboiului si trecute prin sistemul de ghidare pana la roata tragatoare, dupa care este infasurat pe furnizorul de fir apoi este trecut prin gripper si este preluat de apa din diuza si inserat in tesatura. O parte din opririle razboiului sunt opriri datorate ruperii firelor de batatura sau privind aliniamentul bobinelor.Prin realizarea proiectului se doreste a se imbunatatii calitatea procesului tehnologic odata cu modificarea aliniamentului bobinelor de batatura.Definim .. Harta procesuluiSistemul actual

    *Project University April, 2015

    Definim .. Harta procesului

    *Project University April, 2015

    OBIECTIVE: -reducerea tensiunii in fir prin modificarea traseului firului de batatura -reducerea numarului de opriri cauzate de bataturaBENEFICII:-productivitate -calitate-diminuarea defectelor PLANIFICARE :Definim 19.03.2015Masuram 23.04.2015Analizam 07.05.2015Implementam 21.05.2015Verificam 03.06.2015

    Definim .Obiective&Beneficii&Planificare

    *Project University April, 2015

    DefinimVocea Clientului1.Clientii:Clientii interni(tesatorii)Procesul de acoperireProcesul de coasere

    2.Cerintele clientilor : Testorii au nevoie de o reducere semnificativ a numarului de opriri datorate problemelor de insertie a firului de batatura

    Produsele si serviciile care fuctioneaza bine si rezista mai mult.

    Clienii fericii care ne vor aprecia ca furnizor.

    *Project University April, 2015

    Definim......Diagrama SIPOCProcesul de esere-Standul pentru bobinele de bttur-Bobinele de btatur-Conductori ceramici-Tub ghidare fir-Feed. roller-Productivitate-Calitate_standardizarea procesului-Operatori esere-Secia esere-Secia siliconare

    *Project University April, 2015

    Definim..Gantt Chart

    *Project University April, 2015

    Definim .. Project charter

    *Project University April, 2015

    Masuram......Plan Colectare Date

    *Project University April, 2015

    Masurare ..Starea actuala a suportilor de batatura si centrarea lor.

    *Project University April, 2015

    Masurare ..Starea actuala

    Razboiul 53Tensiune fir CNDiametrul bobine cm68.41060.12055.53054.24052.55048.66047.77046.38044.49044.610044.211045.3120

    Chart1

    68.4

    60.1

    55.5

    54.2

    52.5

    48.6

    47.7

    46.3

    44.4

    44.6

    44.2

    45.3

    R 53 Tensiune fir CN

    Diametrul bobinei (cm)

    Tensiunea in fir

    Razboiul 53 Tensiune fir (CN)

    Sheet1

    Plan de colectare a datelor(Colecting data plan)

    Data (Data): 26.03.2015

    Proiect (Project): Desfasurarea uniforma a firelor de batatura.

    Nr.(No.)Name(Name)Definitie operationala(Measurement type)Unde?Sursa& localizare(Where? Source&location)Cine?Roluri/resp.(Who?Function/resp)Marime esantion(Sampling)Frecvnta masurarii(Frequency)Comentarii(Obs)

    1.Masurarea tensiunii in firul de bataturaLW 710 Razboi 51 si 52Cu tensiometrul pe partea liniara a firuluiLa fiecare 10 min1 data/sapt

    2.Masurare CCCu liniarulLa fiecare 10 min

    3.Nr opriri pe masina datorate bataturiiDe pe display-ul razboiului1 data/sapt

    4.

    5.

    Attendees/ Participani:

    Copies to/ Copii pentru:

    Sheet2

    numar opriri R 51numar opriri R 52numar opriri R 53

    DataSchCMPXDataSchCMPXDataSchCMPX

    19.03A71.1226.03A194.4926.03A182.39

    B10B163.83B192.56

    C5C42.12C162.21

    20.03A152.4127.03A51.1627.03A111.46

    B19B81.83B111.43

    C15C51.16C151.97

    21.03A03.3928.03A71.5828.03A101.28

    B1B81.83B141.82

    C26C20.52C30.44

    22.03A121.7729.03A51.2129.03A151.97

    B15B102.33B111.41

    C12C61.53C202.63

    23.03A91.7630.03A81.8730.03A131.75

    B18B40.93B131.7

    C12C20.45C152.04

    24.03A91.6331.03A30.6831.03A21.57

    B11B20.45B162.07

    C14C20.45C111.42

    25.03A1421.04A10.221.04A131.7

    B17B40.9B182.39

    C11C51.13C111.41

    26.03A92.1417.04A91.1317.04A131.04

    B174.22B40.45B80.76

    C82.01C50.91C251.79

    27.03A40.9118.04A70.918.04A271.36

    B81.9B00B60.65

    C122.88C60.48C131.29

    28.03A61.3919.04A30.4619.04A90.6

    B71.63B40.67B151.68

    C51.33C00C261.72

    29.03A215.3820.04A80.4520.04A121.03

    B133.13B30.45B161.17

    C133.23C60.69C50.63

    30.03A3612.4721.04A30.4521.04A20.5

    B163.96B40.45B271.19

    C103.19C50.23C161.05

    31.03A51.1522.04A22.04A111.29

    B81.89BB110.64

    C92.08CC60.38

    1.04A20.523.04A23.04A80.77

    B102.35BB121.04

    C92.1CC100.77

    17.04A40.9224.04A20.2724.04A70.9

    B51.15B40.53B60.77

    C113.23C20.26C50.64

    18.04A82.0225.04A151.9625.04A40.51

    B40.91B30.58B20.52

    C92.1C131.74C40.51

    19.04A40.6726.04A141.8226.04A30.38

    B152.08B50.66B40.51

    C241.69C60.76C70.91

    20.04A171.5827.04A70.927.04A60.76

    B232.11B91.2B50.64

    C121.14C101.3C30.38

    21.04A141.1728.04A60.7728.04A70.96

    B150.69B30.38B30.38

    C521.25C60.77C91.15

    22.04A50.929.04A142.729.04A50.65

    B131.16B40.52B10.13

    C141.57C10.13C30.38

    23.04A101.5930.04A91.1930.04A00

    B131.61B243.24B30.38

    C322.63C60.76C40.51

    24.04A40.92

    B61.39

    C71.67

    25.04A71.61

    B102.4

    C123.12

    26.04A61.37

    B133.34

    C40.92

    27.04A30.63

    B112.53

    C71.63

    28.04A71.63

    B61.43

    C71.6

    29.04A61.44

    B122.88

    C81.82

    30.04A30.69

    B61.42

    C92.17

    11.172.046.24561403511.067192982510.22222222221.126031746

    Belascu Mihai:r54

    Sheet3

    R 51R 53

    DataTensiune fir CNDiametrul bobine cmTensiune fir CNDiametrul bobine cm

    02.04.201531.7110110

    31.2100100

    31.69090

    31.78080

    31.67070

    29.16060

    29.85050

    31.14040

    29.93030

    30.92020

    31.61010

    31.2110110

    31.2100100

    32.29090

    32.68080

    31.37070

    32.56060

    31.65050

    31.64040

    30.63030

    30.42020

    31.41010

    23.04.201530.1110110

    29.4100100

    28.39090

    298080

    31.17070

    29.16060

    28.75050

    29.34059.540

    28.83059.330

    302058.120

    30.81062.110

    29.111046.2110

    29.510046.9100

    30.19048.290

    32.58047.280

    29.77053.570

    27.56051.160

    28.35054.550

    27.94055.440

    30.5305830

    28.42061.720

    29.91064.210

    30.04.201529.111045.3110

    28.210044.2100

    29.59044.690

    30.28044.480

    317050.470

    29.56047.760

    29.15048.650

    29.44052.540

    30.93054.230

    31.12055.520

    31.31060.110R 53

    2811043.5110Tensiune fir CNDiametrul bobine cm

    29.910044.410068.410

    30.39043.59060.120

    28.48045.28055.530

    297046.57054.240

    31.46048.56052.550

    30.75054.25048.660

    31.24057.54047.770

    30.43062.83046.380

    31.62064.42044.490

    30.61068.11044.6100

    44.2110

    45.3120

    Numar de opriri

    R51R52R53

    Sheet3

    Diametrul bobinei in cm

    Tensiune CN

    Variatia tensiunii functie de diametrul bobinei

    Sheet4

    R 53 Tensiune fir CN

    Diametrul bobinei (cm)

    Tensiunea in fir

    Razboiul 53 Tensiune fir (CN)

    Lungime Catch Cord

    DataR51DataR52DataR53

    Bobina 1Bobina 2Bobina 1Bobina 2Bobina 1Bobina 2

    02.04.201511.11110.5

    11.310.68.2

    11.510.58.7

    12.211.110

    12.511.19.5

    12.510.98.3

    12.3109.6

    11.410.39.3

    1310.29.4

    1210.49.7

    10.89.210.5

    11.79.57.5

    11.510.48.3

    11.210.38.5

    13.610.29.5

    11.39.18

    11.210.69

    11.110.410.5

    11.78.97.9

    1110.18.5

    12.4

    11.2

    11.8

    11.1

    11.7

    12.3

    12.2

    10.3

    11

    10.7

    23.04.201510.99.510.4

    10.69.88

    11.49.47.9

    11.19.19.9

    1210.910.5

    10.810.211.4

    10.29.49.1

    10.498.9

    11.39.39

    9.68.89.5

    11.29.29.2

    11.48.67.5

    11.18.710.5

    118.910.5

    12.29.57.7

    10.210.310.5

    10.210.17.9

    10.1911.1

    9.110.210.8

    11.399.6

    30.04.20159.410.810.5

    11.39.510.6

    12.31012

    129.711.2

    12.19.810.4

    10.69.912.5

    9.79.210.5

    111012.6

    10.510.312.4

    9.19.712.3

    10.210.313

    1110.112.2

    10.210.212.1

    10.59.611.9

    128.911.2

    11.310.711.3

    119.212.6

    10.29.412

    11.28.711.8

    11.51012.6

    11.3149.84259.2825

    R51R52R53

    Belascu Mihai:bobina mare

    R51

    R52

    R53

    Lungime Catch Cord masurata in cm

    *Project University April, 2015

    Masurare ..Pentru standardizarea procesului incercam mutarea suportului cu bobine de batatura in partea dreapta a razboiului pe batiul masinii.

    *Project University April, 2015

    Masurare ..Suporti de batatura modificati.S-a creat un suport care sa sustina bobinele si s-a montat in partea dreapta a razboiului pe batiul masinii la o distanta de 45cm fata de culoarul de trecere din spatele razboiului si distanta dintre centrele bobinelor de 40 cm .40cm45cm

    *Project University April, 2015

    Masurare ..Suporti de batatura modificati.Masuratorile s-au facut de fiecare data cu tensiometrul in acelasi loc.

    *Project University April, 2015

    Masurare ..dupa modificareTensiunea in fir este constanta pe tot parcursul masurarii.

    min28.6max31.3aver29.8

    R 51Tensiune fir CNDiametrul bobine cm31.31031.12030.93029.44029.15029.56029.37029.88029.59028.610029.1110

    Chart1

    31.3

    31.1

    30.9

    29.4

    29.1

    29.5

    29.3

    29.8

    29.5

    28.6

    29.1

    Tensiune fir CN

    Diametru bobina

    Tensiune

    Sheet1

    Plan de colectare a datelor(Colecting data plan)

    Data (Data): 26.03.2015

    Proiect (Project): Desfasurarea uniforma a firelor de batatura.

    Nr.(No.)Name(Name)Definitie operationala(Measurement type)Unde?Sursa& localizare(Where? Source&location)Cine?Roluri/resp.(Who?Function/resp)Marime esantion(Sampling)Frecvnta masurarii(Frequency)Comentarii(Obs)

    1.Masurarea tensiunii in firul de bataturaLW 710 Razboi 51 si 52Cu tensiometrul pe partea liniara a firuluiLa fiecare 10 min1 data/sapt

    2.Masurare CCCu liniarulLa fiecare 10 min

    3.Nr opriri pe masina datorate bataturiiDe pe display-ul razboiului1 data/sapt

    4.

    5.

    Attendees/ Participani:

    Copies to/ Copii pentru:

    Sheet2

    numar opriri R 51numar opriri R 52numar opriri R 53

    DataSchCMPXDataSchCMPXDataSchCMPX

    19.03A71.1226.03A194.4926.03A182.39

    B10B163.83B192.56

    C5C42.12C162.21

    20.03A152.4127.03A51.1627.03A111.46

    B19B81.83B111.43

    C15C51.16C151.97

    21.03A03.3928.03A71.5828.03A101.28

    B1B81.83B141.82

    C26C20.52C30.44

    22.03A121.7729.03A51.2129.03A151.97

    B15B102.33B111.41

    C12C61.53C202.63

    23.03A91.7630.03A81.8730.03A131.75

    B18B40.93B131.7

    C12C20.45C152.04

    24.03A91.6331.03A30.6831.03A21.57

    B11B20.45B162.07

    C14C20.45C111.42

    25.03A1421.04A10.221.04A131.7

    B17B40.9B182.39

    C11C51.13C111.41

    26.03A92.1417.04A91.1317.04A131.04

    B174.22B40.45B80.76

    C82.01C50.91C251.79

    27.03A40.9118.04A70.918.04A271.36

    B81.9B00B60.65

    C122.88C60.48C131.29

    28.03A61.3919.04A30.4619.04A90.6

    B71.63B40.67B151.68

    C51.33C00C261.72

    29.03A215.3820.04A80.4520.04A121.03

    B133.13B30.45B161.17

    C133.23C60.69C50.63

    30.03A3612.4721.04A30.4521.04A20.5

    B163.96B40.45B271.19

    C103.19C50.23C161.05

    31.03A51.1522.04A22.04A111.29

    B81.89BB110.64

    C92.08CC60.38

    1.04A20.523.04A23.04A80.77

    B102.35BB121.04

    C92.1CC100.77

    17.04A40.9224.04A20.2724.04A70.9

    B51.15B40.53B60.77

    C113.23C20.26C50.64

    18.04A82.0225.04A151.9625.04A40.51

    B40.91B30.58B20.52

    C92.1C131.74C40.51

    19.04A40.6726.04A141.8226.04A30.38

    B152.08B50.66B40.51

    C241.69C60.76C70.91

    20.04A171.5827.04A70.927.04A60.76

    B232.11B91.2B50.64

    C121.14C101.3C30.38

    21.04A141.1728.04A60.7728.04A70.96

    B150.69B30.38B30.38

    C521.25C60.77C91.15

    22.04A50.929.04A142.729.04A50.65

    B131.16B40.52B10.13

    C141.57C10.13C30.38

    23.04A101.5930.04A91.1930.04A00

    B131.61B243.24B30.38

    C322.63C60.76C40.51

    24.04A40.92

    B61.39

    C71.67

    25.04A71.61

    B102.4

    C123.12

    26.04A61.37

    B133.34

    C40.92

    27.04A30.63

    B112.53

    C71.63

    28.04A71.63

    B61.43

    C71.6

    29.04A61.44

    B122.88

    C81.82

    30.04A30.69

    B61.42

    C92.17

    11.172.046.24561403511.067192982510.22222222221.126031746

    Belascu Mihai:r54

    Sheet3

    R 51R 53

    DataTensiune fir CNDiametrul bobine cmTensiune fir CNDiametrul bobine cm

    02.04.201531.7110110

    31.2100100

    31.69090

    31.78080

    31.67070

    29.16060

    29.85050

    31.14040

    29.93030

    30.92020

    31.61010

    31.2110110

    31.2100100

    32.29090

    32.68080

    31.37070

    32.56060

    31.65050

    31.64040

    30.63030

    30.42020

    31.41010

    23.04.201530.1110110

    29.4100100

    28.39090

    298080

    31.17070

    29.16060

    28.75050

    29.34059.540

    28.83059.330

    302058.120

    30.81062.110

    29.111046.2110

    29.510046.9100

    30.19048.290

    32.58047.280

    29.77053.570

    27.56051.160

    28.35054.550

    27.94055.440

    30.5305830

    28.42061.720

    29.91064.210

    30.04.201529.111045.3110

    28.210044.2100

    29.59044.690

    30.28044.480

    317050.470

    29.56047.760

    29.15048.650

    29.44052.540

    30.93054.230

    31.12055.520

    31.31060.110R 53

    2811043.5110Tensiune fir CNDiametrul bobine cm

    29.910044.410068.410

    30.39043.59060.120

    28.48045.28055.530

    297046.57054.240

    31.46048.56052.550

    30.75054.25048.660

    31.24057.54047.770

    30.43062.83046.380

    31.62064.42044.490

    30.61068.11044.6100

    44.2110

    45.3120

    R 51

    Tensiune fir CNDiametrul bobine cm

    31.310

    31.120

    30.930

    29.440

    29.150

    29.560

    29.370

    29.880

    29.590

    28.6100

    29.1110

    min28.6

    max31.3

    aver29.8

    Sheet3

    Diametrul bobinei in cm

    Tensiune CN

    Variatia tensiunii functie de diametrul bobinei

    Sheet4

    R 53 Tensiune fir CN

    Diametrul bobinei (cm)

    Tensiunea in fir

    Razboiul 53 Tensiune fir (CN)

    Sheet5

    Tensiune fir CN

    Tensiune fir CN

    Diametru bobina

    Tensiune

    Lungime Catch Cord

    DataR51DataR52DataR53

    Bobina 1Bobina 2Bobina 1Bobina 2Bobina 1Bobina 2

    02.04.201511.11110.5

    11.310.68.2

    11.510.58.7

    12.211.110

    12.511.19.5

    12.510.98.3

    12.3109.6

    11.410.39.3

    1310.29.4

    1210.49.7

    10.89.210.5

    11.79.57.5

    11.510.48.3

    11.210.38.5

    13.610.29.5

    11.39.18

    11.210.69

    11.110.410.5

    11.78.97.9

    1110.18.5

    12.4

    11.2

    11.8

    11.1

    11.7

    12.3

    12.2

    10.3

    11

    10.7

    23.04.201510.99.510.4

    10.69.88

    11.49.47.9

    11.19.19.9

    1210.910.5

    10.810.211.4

    10.29.49.1

    10.498.9

    11.39.39

    9.68.89.5

    11.29.29.2

    11.48.67.5

    11.18.710.5

    118.910.5

    12.29.57.7

    10.210.310.5

    10.210.17.9

    10.1911.1

    9.110.210.8

    11.399.6

    30.04.20159.410.810.5

    11.39.510.6

    12.31012

    129.711.2

    12.19.810.4

    10.69.912.5

    9.79.210.5

    111012.6

    10.510.312.4

    9.19.712.3

    10.210.313

    1110.112.2

    10.210.212.1

    10.59.611.9

    128.911.2

    11.310.711.3

    119.212.6

    10.29.412

    11.28.711.8

    11.51012.6

    11.3149.84259.2825

    R51R52R53

    Belascu Mihai:bobina mare

    R51

    R52

    R53

    Lungime Catch Cord masurata in cm

    *Project University April, 2015

    Variatia tensiunii in firul de batatura MediuPlacute curateAliniament incorect al firului debataturaBobine incorect centrateMetodaAliniament incorectAjustare suportReglare fara sablonParti uzateNeglijenta Bobine deformateProducatorDepozitareFir murdarOperareLovireAjustare periodica Analiza ISHIKAWA DIAGRAMMasinaOmMaterial

    *Project University April, 2015

    Analiza ..5 Why??1.De ce variaza tensiunea?

    Aliniamentul bobinelor de batatura incorect

    2.De ce aliniamentul este incorect?

    Pozitia suportilor cu bobine de batatura gresita

    3.De ce pozitia suportilor este gresita?

    Din cauza specificatiei de la furnizorul de razboaie de tesut Toyota.

    *Project University April, 2015

    Analiza .. Numar de opriri la 100000picks

    numar opriri R 51numar opriri R 52numar opriri R 53SchCMPXSchCMPXSchCMPXA92.14A91.13A131.04B174.22B40.45B80.76C82.01C50.91C251.79A40.91A70.9A271.36B81.9B00B60.65C122.88C60.48C131.29A61.39A30.46A90.6B71.63B40.67B151.68C51.33C00C261.72A171.58A70.9A60.76B232.11B91.2B50.64C121.14C101.3C30.38A141.17A60.77A70.96B150.69B30.38B30.38C521.25C60.77C91.15A50.9A142.7A50.65B131.16B40.52B10.13C141.57C10.13C30.38A101.59A91.19A00B131.61B243.24B30.38C322.63C60.76C40.5111.172.046.251.0710.221.13

    Chart1

    2.04

    1.07

    1.13

    Sheet1

    Plan de colectare a datelor(Colecting data plan)

    Data (Data): 26.03.2015

    Proiect (Project): Desfasurarea uniforma a firelor de batatura.

    Nr.(No.)Name(Name)Definitie operationala(Measurement type)Unde?Sursa& localizare(Where? Source&location)Cine?Roluri/resp.(Who?Function/resp)Marime esantion(Sampling)Frecvnta masurarii(Frequency)Comentarii(Obs)

    1.Masurarea tensiunii in firul de bataturaLW 710 Razboi 51 si 52Cu tensiometrul pe partea liniara a firuluiLa fiecare 10 min1 data/sapt

    2.Masurare CCCu liniarulLa fiecare 10 min

    3.Nr opriri pe masina datorate bataturiiDe pe display-ul razboiului1 data/sapt

    4.

    5.

    Attendees/ Participani:

    Copies to/ Copii pentru:

    Sheet2

    numar opriri R 51numar opriri R 52numar opriri R 53

    DataSchCMPXDataSchCMPXDataSchCMPX

    19.03A71.1226.03A194.4926.03A182.39

    B10B163.83B192.56

    C5C42.12C162.21

    20.03A152.4127.03A51.1627.03A111.46

    B19B81.83B111.43

    C15C51.16C151.97

    21.03A03.3928.03A71.5828.03A101.28

    B1B81.83B141.82

    C26C20.52C30.44

    22.03A121.7729.03A51.2129.03A151.97

    B15B102.33B111.41

    C12C61.53C202.63

    23.03A91.7630.03A81.8730.03A131.75

    B18B40.93B131.7

    C12C20.45C152.04

    24.03A91.6331.03A30.6831.03A21.57

    B11B20.45B162.07

    C14C20.45C111.42

    25.03A1421.04A10.221.04A131.7

    B17B40.9B182.39

    C11C51.13C111.41

    26.03A92.1417.04A91.1317.04A131.04

    B174.22B40.45B80.76

    C82.01C50.91C251.79

    27.03A40.9118.04A70.918.04A271.36

    B81.9B00B60.65

    C122.88C60.48C131.29

    28.03A61.3919.04A30.4619.04A90.6

    B71.63B40.67B151.68

    C51.33C00C261.72

    29.03A215.3820.04A80.4520.04A121.03

    B133.13B30.45B161.17

    C133.23C60.69C50.63

    30.03A3612.4721.04A30.4521.04A20.5

    B163.96B40.45B271.19

    C103.19C50.23C161.05

    31.03A51.1522.04A22.04A111.29

    B81.89BB110.64

    C92.08CC60.38

    1.04A20.523.04A23.04A80.77

    B102.35BB121.04

    C92.1CC100.77

    17.04A40.9224.04A20.2724.04A70.9

    B51.15B40.53B60.77

    C113.23C20.26C50.64

    18.04A82.0225.04A151.9625.04A40.51

    B40.91B30.58B20.52

    C92.1C131.74C40.51

    19.04A40.6726.04A141.8226.04A30.38

    B152.08B50.66B40.51

    C241.69C60.76C70.91

    20.04A171.5827.04A70.927.04A60.76

    B232.11B91.2B50.64

    C121.14C101.3C30.38

    21.04A141.1728.04A60.7728.04A70.96

    B150.69B30.38B30.38

    C521.25C60.77C91.15

    22.04A50.929.04A142.729.04A50.65

    B131.16B40.52B10.13

    C141.57C10.13C30.38

    23.04A101.5930.04A91.1930.04A00

    B131.61B243.24B30.38

    C322.63C60.76C40.51

    24.04A40.92

    B61.39

    C71.67

    25.04A71.61

    B102.4

    C123.12R5111.172.04

    26.04A61.37R526.251.07

    B133.34R5310.221.13

    C40.92

    27.04A30.63

    B112.53

    C71.63

    28.04A71.63

    B61.43

    C71.6

    29.04A61.44

    B122.88

    C81.82

    30.04A30.69

    B61.42

    C92.17

    11.172.046.251.0710.221.13

    Belascu Mihai:r54

    Sheet2

    Sheet3

    R 51R 53

    DataTensiune fir CNDiametrul bobine cmTensiune fir CNDiametrul bobine cm

    02.04.201531.7110110

    31.2100100

    31.69090

    31.78080

    31.67070

    29.16060

    29.85050

    31.14040

    29.93030

    30.92020

    31.61010

    31.2110110

    31.2100100

    32.29090

    32.68080

    31.37070

    32.56060

    31.65050

    31.64040

    30.63030

    30.42020

    31.41010

    23.04.201530.1110110

    29.4100100

    28.39090

    298080

    31.17070

    29.16060

    28.75050

    29.34059.540

    28.83059.330

    302058.120

    30.81062.110

    29.111046.2110

    29.510046.9100

    30.19048.290

    32.58047.280

    29.77053.570

    27.56051.160

    28.35054.550

    27.94055.440

    30.5305830

    28.42061.720

    29.91064.210

    30.04.201529.111045.3110

    28.210044.2100

    29.59044.690

    30.28044.480

    317050.470

    29.56047.760

    29.15048.650

    29.44052.540

    30.93054.230

    31.12055.520

    31.31060.110R 53

    2811043.5110Tensiune fir CNDiametrul bobine cm

    29.910044.410068.410

    30.39043.59060.120

    28.48045.28055.530

    297046.57054.240

    31.46048.56052.550

    30.75054.25048.660

    31.24057.54047.770

    30.43062.83046.380

    31.62064.42044.490

    30.61068.11044.6100

    44.2110

    45.3120

    R 51

    Tensiune fir CNDiametrul bobine cm

    31.310

    31.120

    30.930

    29.440

    29.150

    29.560

    29.370

    29.880

    29.590

    28.6100

    29.1110

    min28.6

    max31.3

    aver29.8

    Sheet3

    Diametrul bobinei in cm

    Tensiune CN

    Variatia tensiunii functie de diametrul bobinei

    Sheet4

    R 53 Tensiune fir CN

    Diametrul bobinei (cm)

    Tensiunea in fir

    Razboiul 53 Tensiune fir (CN)

    Sheet5

    Tensiune fir CN

    Tensiune fir CN

    Diametru bobina

    Tensiune

    Lungime Catch Cord

    DataR51DataR52DataR53

    Bobina 1Bobina 2Bobina 1Bobina 2Bobina 1Bobina 2

    02.04.201511.11110.5

    11.310.68.2

    11.510.58.7

    12.211.110

    12.511.19.5

    12.510.98.3

    12.3109.6

    11.410.39.3

    1310.29.4

    1210.49.7

    10.89.210.5

    11.79.57.5

    11.510.48.3

    11.210.38.5

    13.610.29.5

    11.39.18

    11.210.69

    11.110.410.5

    11.78.97.9

    1110.18.5

    12.4

    11.2

    11.8

    11.1

    11.7

    12.3

    12.2

    10.3

    11Bob marebob mica

    10.712.411.2

    23.04.201510.99.510.411.211.4

    10.69.8811.811.1

    11.49.47.911.111

    11.19.19.911.712.2

    1210.910.512.310.2

    10.810.211.412.210.2

    10.29.49.110.310.1

    10.498.9119.1

    11.39.3910.711.3

    9.68.89.511.4710.78

    11.29.29.2

    11.48.67.5

    11.18.710.5

    118.910.5

    12.29.57.7

    10.210.310.5

    10.210.17.9

    10.1911.1

    9.110.210.8

    11.399.6

    30.04.20159.410.810.5

    11.39.510.6

    12.31012

    129.711.2

    12.19.810.4

    10.69.912.5

    9.79.210.5

    111012.6

    10.510.312.4

    9.19.712.3

    10.210.313

    1110.112.2

    10.210.212.1

    10.59.611.9

    128.911.2

    11.310.711.3

    119.212.6

    10.29.412

    11.28.711.8

    11.51012.6

    11.18285714299.828333333310.1166666667

    R51R52R53

    Belascu Mihai:bobina mare

    Belascu Mihai:bobina mare

    Average

    Lungime catch cord (cm)

    Lungime catch cord

    *Project University April, 2015

    Analiza ..Defecte de materialPrin modificarea traseului de fir s-a renuntat la tija cu placute de ghidare (eliminare de aglomerari de filamente), dar pe parcursul masuratorilor s-a observat aglomerari de fir in diuza. Pentru eliminarea acestora s-a montat placuta de ghidare pe aparatoarea conducatorului de fir. Distanta la care sunt reglate placutele este de 0.2 mm pentru a nu permite nodurilor sa treaca.

    *Project University April, 2015

    Analiza ..Lungime catch cordSe observa o crestere a consumului de batatura fata de celelalte razboaie cu 1%

    Chart1

    11.1828571429

    9.8283333333

    10.1166666667

    Average

    Lungime catch cord (cm)

    Lungime catch cord

    Sheet1

    Plan de colectare a datelor(Colecting data plan)

    Data (Data): 26.03.2015

    Proiect (Project): Desfasurarea uniforma a firelor de batatura.

    Nr.(No.)Name(Name)Definitie operationala(Measurement type)Unde?Sursa& localizare(Where? Source&location)Cine?Roluri/resp.(Who?Function/resp)Marime esantion(Sampling)Frecvnta masurarii(Frequency)Comentarii(Obs)

    1.Masurarea tensiunii in firul de bataturaLW 710 Razboi 51 si 52Cu tensiometrul pe partea liniara a firuluiLa fiecare 10 min1 data/sapt

    2.Masurare CCCu liniarulLa fiecare 10 min

    3.Nr opriri pe masina datorate bataturiiDe pe display-ul razboiului1 data/sapt

    4.

    5.

    Attendees/ Participani:

    Copies to/ Copii pentru:

    Sheet2

    numar opriri R 51numar opriri R 52numar opriri R 53

    DataSchCMPXDataSchCMPXDataSchCMPX

    19.03A71.1226.03A194.4926.03A182.39

    B10B163.83B192.56

    C5C42.12C162.21

    20.03A152.4127.03A51.1627.03A111.46

    B19B81.83B111.43

    C15C51.16C151.97

    21.03A03.3928.03A71.5828.03A101.28

    B1B81.83B141.82

    C26C20.52C30.44

    22.03A121.7729.03A51.2129.03A151.97

    B15B102.33B111.41

    C12C61.53C202.63

    23.03A91.7630.03A81.8730.03A131.75

    B18B40.93B131.7

    C12C20.45C152.04

    24.03A91.6331.03A30.6831.03A21.57

    B11B20.45B162.07

    C14C20.45C111.42

    25.03A1421.04A10.221.04A131.7

    B17B40.9B182.39

    C11C51.13C111.41

    26.03A92.1417.04A91.1317.04A131.04

    B174.22B40.45B80.76

    C82.01C50.91C251.79

    27.03A40.9118.04A70.918.04A271.36

    B81.9B00B60.65

    C122.88C60.48C131.29

    28.03A61.3919.04A30.4619.04A90.6

    B71.63B40.67B151.68

    C51.33C00C261.72

    29.03A215.3820.04A80.4520.04A121.03

    B133.13B30.45B161.17

    C133.23C60.69C50.63

    30.03A3612.4721.04A30.4521.04A20.5

    B163.96B40.45B271.19

    C103.19C50.23C161.05

    31.03A51.1522.04A22.04A111.29

    B81.89BB110.64

    C92.08CC60.38

    1.04A20.523.04A23.04A80.77

    B102.35BB121.04

    C92.1CC100.77

    17.04A40.9224.04A20.2724.04A70.9

    B51.15B40.53B60.77

    C113.23C20.26C50.64

    18.04A82.0225.04A151.9625.04A40.51

    B40.91B30.58B20.52

    C92.1C131.74C40.51

    19.04A40.6726.04A141.8226.04A30.38

    B152.08B50.66B40.51

    C241.69C60.76C70.91

    20.04A171.5827.04A70.927.04A60.76

    B232.11B91.2B50.64

    C121.14C101.3C30.38

    21.04A141.1728.04A60.7728.04A70.96

    B150.69B30.38B30.38

    C521.25C60.77C91.15

    22.04A50.929.04A142.729.04A50.65

    B131.16B40.52B10.13

    C141.57C10.13C30.38

    23.04A101.5930.04A91.1930.04A00

    B131.61B243.24B30.38

    C322.63C60.76C40.51

    24.04A40.92

    B61.39

    C71.67

    25.04A71.61

    B102.4

    C123.12

    26.04A61.37

    B133.34

    C40.92

    27.04A30.63

    B112.53

    C71.63

    28.04A71.63

    B61.43

    C71.6

    29.04A61.44

    B122.88

    C81.82

    30.04A30.69

    B61.42

    C92.17

    11.172.046.251.0710.221.13

    Belascu Mihai:r54

    Sheet3

    R 51R 53

    DataTensiune fir CNDiametrul bobine cmTensiune fir CNDiametrul bobine cm

    02.04.201531.7110110

    31.2100100

    31.69090

    31.78080

    31.67070

    29.16060

    29.85050

    31.14040

    29.93030

    30.92020

    31.61010

    31.2110110

    31.2100100

    32.29090

    32.68080

    31.37070

    32.56060

    31.65050

    31.64040

    30.63030

    30.42020

    31.41010

    23.04.201530.1110110

    29.4100100

    28.39090

    298080

    31.17070

    29.16060

    28.75050

    29.34059.540

    28.83059.330

    302058.120

    30.81062.110

    29.111046.2110

    29.510046.9100

    30.19048.290

    32.58047.280

    29.77053.570

    27.56051.160

    28.35054.550

    27.94055.440

    30.5305830

    28.42061.720

    29.91064.210

    30.04.201529.111045.3110

    28.210044.2100

    29.59044.690

    30.28044.480

    317050.470

    29.56047.760

    29.15048.650

    29.44052.540

    30.93054.230

    31.12055.520

    31.31060.110R 53

    2811043.5110Tensiune fir CNDiametrul bobine cm

    29.910044.410068.410

    30.39043.59060.120

    28.48045.28055.530

    297046.57054.240

    31.46048.56052.550

    30.75054.25048.660

    31.24057.54047.770

    30.43062.83046.380

    31.62064.42044.490

    30.61068.11044.6100

    44.2110

    45.3120

    R 51

    Tensiune fir CNDiametrul bobine cm

    31.310

    31.120

    30.930

    29.440

    29.150

    29.560

    29.370

    29.880

    29.590

    28.6100

    29.1110

    min28.6

    max31.3

    aver29.8

    Sheet3

    Diametrul bobinei in cm

    Tensiune CN

    Variatia tensiunii functie de diametrul bobinei

    Sheet4

    R 53 Tensiune fir CN

    Diametrul bobinei (cm)

    Tensiunea in fir

    Razboiul 53 Tensiune fir (CN)

    Sheet5

    Tensiune fir CN

    Tensiune fir CN

    Diametru bobina

    Tensiune

    Lungime Catch Cord

    DataR51DataR52DataR53

    Bobina 1Bobina 2Bobina 1Bobina 2Bobina 1Bobina 2

    02.04.201511.11110.5

    11.310.68.2

    11.510.58.7

    12.211.110

    12.511.19.5

    12.510.98.3

    12.3109.6

    11.410.39.3

    1310.29.4

    1210.49.7

    10.89.210.5

    11.79.57.5

    11.510.48.3

    11.210.38.5

    13.610.29.5

    11.39.18

    11.210.69

    11.110.410.5

    11.78.97.9

    1110.18.5

    12.4

    11.2

    11.8

    11.1

    11.7

    12.3

    12.2

    10.3

    11

    10.7

    23.04.201510.99.510.4

    10.69.88

    11.49.47.9

    11.19.19.9

    1210.910.5

    10.810.211.4

    10.29.49.1

    10.498.9

    11.39.39

    9.68.89.5

    11.29.29.2

    11.48.67.5

    11.18.710.5

    118.910.5

    12.29.57.7

    10.210.310.5

    10.210.17.9

    10.1911.1

    9.110.210.8

    11.399.6

    30.04.20159.410.810.5

    11.39.510.6

    12.31012

    129.711.2

    12.19.810.4

    10.69.912.5

    9.79.210.5

    111012.6

    10.510.312.4

    9.19.712.3

    10.210.313

    1110.112.2

    10.210.212.1

    10.59.611.9

    128.911.2

    11.310.711.3

    119.212.6

    10.29.412

    11.28.711.8

    11.51012.6

    11.18285714299.828333333310.1166666667

    R51R52R53

    Belascu Mihai:bobina mare

    Average

    Lungime catch cord (cm)

    Lungime catch cord

    *Project University April, 2015

    Analiza ..

    *Project University April, 2015

    Analiza ..suporti modificatiPrin modificarea traseului firului de batatura latimea culoarului de acces prin spatele razboiului se ingusteaza ,deplasarea cu caruciorul de urzeli fiind foarte dificila. Prin pozitionarea bobinelor de batatura pe culoar se ocupa 40-50 cm, distanta dintre 2 razboaie fiind de 160cm ,iar cea a caruciorului de urzeala 120 cm.

    20cmm

    *Project University April, 2015

    Analiza..Avantaje:-Tensiune uniforma.Dezavantaje: - Ingustarea culoarului de trecere printre razboaie cu caruciorul de urzeala.. -La razboaiele de tip vechi LW601 din cauza suportilor cu bobine de Catch Cord, mai mari, amplasarea suportului cu bobine de batatura restrictioneaza accesul pe culoar cu caruciorul de urzeala. -Crearea de noi suporti sau modificarea celor actuali.implicand costuri. -Modificarea traseului de aer la razboaiele de pe capete.. -Amplasarea bobinelor de batatura deasupra urzelii ingreuneaza munca tesatoarelor la legarea cu air spice-ul si la alimentarea cu bobine

    *Project University April, 2015

    Harta procesului modificat

    *Project University April, 2015

    Ce am invatat?

    *Project University April, 2015

    V Mulumim pentru atenia acordat!

    ********