PREZENTACIJA 2015 (2)
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SKAZA GROUP 2015 April 2015 http://www.skaza.si/en /
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Transcript of PREZENTACIJA 2015 (2)
Basic informations Name: Plastika Skaza private limited company
Family owned company founded in 1977
Location: Slovenia, Europe
Turnover 2014: 30 mio eur
Number of employees: 220
Capital: 10 mio eur
April 2015
What are we doing? Experts in development and injection molding
production projects from virgin and recycled polymers.
Product range: Furniture: chairs, kitchen plastic parts, PC tables Electrical: plastic parts for smart electro and gas
meeters Auto: plastic parts for headreasts and armrests Home appliences: knobs, shelves, stylish kitchen utensils and home accessories,
organic waste bins
April 2015
References
April 2015
References in Automotive industry
More than 5 years reliable supplies for Grammer without bottle necks or delays.
New challenging projects from Hella in process of implementation.
April 2015
Our Vision Ecoplastics.
Research.
Development.
Production.
April 2015
In numbers
April 2015
2008 2009 2010 2011 2012 2013 20140
5
10
15
20
25
30
35MIO
YEAR
Machine park 45 Battenfeld and Demag machines
Locking force: from 50 to 1000 tons
Product weight: from 0,2 g to 6,0 kg
Average machine age: 7 years
Newly acquired machines are more energy efficient
April 2015
Our technology 2K (two components) Injecting plastic on metal Injection plastic on glass GIT (gas injection technology) Heat stacking Laser printing and cutting Ultrasonic welding Tampoprint Assembly and packaging of finished products
April 2015
Measurements Core tools: FMEA, MSA, APQP, SPC, PPAP.
3D measurement device - coordinate DEA Hexagon measurement machine.
2D profile projector− device for measuring
humidity of granulate
other classic measurement equipment.
April 2015
Materials Material consumption in 2014: 5000 ton
PC & PC GF – 50% PP – 30 % Other – 20% (PBT, PS, POM, PC – ABS, ABS,
Recycled materials) Used additives in materials: Glass fibers, PS with
flame retardant, PP + talk,…
April 2015
Products for Automotive industry
April 2015
Component parts of the rear headrest
Component part of the headrest
Rear armrest
Products for Automotive industry
April 2015
Cover of the rear armrest
Component parts of the rear headrest
Mechanical part of the rear armrest
R&D process in Plastika Skaza
April 2015
Technical specifications
analysis
Feasible concept
preparation
D-FMEA preparation
3D CAD modeling
Engineering numerical
simulations
Product concept release
Product design release
Prototype / Serial tool kick
off
Technical documentation
preparation
First off-tool part
assessment
Testing: first injection molded product
Customer final approval
Successfully completed
R&D process
Global networking Owner of polymer technology college Member of Slovenian business club Member of Slovenian manager associations Member of Chamber of Commerce and Industry in SLO Member of Chamber of Craft and small business of SLO Consortium with Faculty of mechanical engineering Consortium with Cotrugli business school Consortium with MBA Faculty of Economics university
Ljubljana
April 2015
SKAZA operational excellence strategyLEAN APPROACH
5S working places Single Minute Exchange of Die (SMED) – pilot in
P2, March Total Productive Maintenance (TPM) – pilot in P2,
February Value Stream Mapping (VSM) A3 Problem solving Check Sheet
April 2015
Certificates ISO 9001 ISO 1400 OHSAS IKEA IWAY Ikea Supplier Development Process Basic Quality
Standard Family friendly certificate Preparing for ISO/TS in 2016
April 2015
Near future goals Top of the 10 companies in Europe till 2020. R&D driven supplier in injection molding segment. 46 machines. Injection molding technology, in mold technology. Production in Europe More then 50% use of recycled materials (EKO). Lean aproach (Toyota way). KAM approach to customers Integrated quality system (ISO 9001, ISO 14000
OHSAS, ISO/TS 16949) IT upgrade (advanced planning system, CRM,…)
April 2015
Our values
Family owned company Family friendly company Business excellence practice - bonitet A++ Win-win strategies Passion driven Goal oriented - MBO Social responsibility
April 2015
ContactPlastika Skaza d.o.o. Selo 20 a 3320 Velenje Telephone: +386 (0)3 89 63 600 Fax: +386 (0)3 89 63 602 E-mail address: [email protected]
April 2015
