8/13/2019 Preventive and Corrective Action Plan Report for Convection Module - Copy

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PREVENTIVE / CORRECTIVE ACTION

REPORT

CAR/PAR No. DLM-Mech-002

Inspection Date 27, April 2013

Work Area/Location MFC Site Furnace Area

Contractor(Name) K.K. Akhter / H.M. Jung Plant No. 1400

Organization/Position(Dept.) SQAQCM / MQAQCE Equipment No. Convection Module 1 (F-1220-1)

Contract No. / Job No. 6600027129 Sub Contractor ARCC

Project Title MFC - SADARA Vendor / Supplier JNK, Korea

PART I - Standard/Procedure:

PART II - Description of Detected Issue:

Welding - Lack of Fusion, Spatters, Pin Hole, Undercuts and etc.

Rusted Surface - Numerous Rusted Surfaces.

Note: Due date on response to thi s report is within fourteenth (14) working days upon receipt of CONTRACTOR.

PART III- Recommended Disposition:

PART IV - Root Cause Analysis:

Poor In-House Inspection by the QA/QC Inspector during shop fabrication (No Inspection Comments on IRN). Affected components were shipped without adequate protection for surfaces against rust contamination.

Signed by:

QA/QC Inspector Signature Date

QA/QC Mech. Engr. Signature Date

PART V- Corrective Action Plan: (Close Monitoring and Recording )

Major Welding Repair shall be implemented as per latest and approved welding repair procedure. All Components shall be shipped with adequate protection on surfaces to prevent possible rust contamination when arriving

at site and to maintain it in good condition. Scrutinized In-House Inspection during Fabrication prior to release shall be implemented.

PART VI- Preventive Action Plan: (Implementation of this item will be strictly monitored )

Inspection Checklist and other supporting datasheet shall be filled-up and signed by the VENDORs Quality Inspection Teamduring and after the fabrication. (IRN must have any comments reflecting any weld defects)

Main Protection for Components shall be applied and 100% inspection will be conducted prior to shipment. CONTRACTORs Expediter on fabrication shop shall be strictly monitoring all activities related to all components. All the checklist and datasheets shall be attached together with MDR and Packing List.

Approval:

CONTRACTOR COMPANY

PREPARED REVIEWED APPROVED CHECKED APPROVED

H.M Jung K.K Akhter

09, December 2012

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