PRESENTATIONTASySTASyS. 1993 Mobil approach us with their requirements to Automate the Distribution...
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Transcript of PRESENTATIONTASySTASyS. 1993 Mobil approach us with their requirements to Automate the Distribution...
PRESENTATIONPRESENTATION
TASySTASySTASySTASyS
• 1993 Mobil approach us with their requirements to Automatethe Distribution of Refined Products, LPG, etc.
• The Requirements :
• The Effort :
• The Solution :
- An integrated system to automate the operation within an oil marketing terminal, from the ordering, loading, alarm monitoring, to invoicing and reporting function.
- Must handle transaction by Weight & Volume.
- Total 200 man-months of development effort.
- Based on client-server architecture with UNIX on the backend server and MS Windows on the front-end.
- First site in 1994.
- Incorporate Real Time Database
Terminal Automation System
Business Area : Depot Terminal (Truck Loading/ Barge Loading
LPG)
Product : TASyS
Developer : CSE Systems & Engineering Pte ltd
REFERENCE
SITE
REFERENCE
SITE
• MOBIL SINGAPORE
• SPC
• PTT MARINE
• BANGCHAK REFINERY
• IOT PETCHBURI
• PERTAMINA - Teluk Kebung
• PERTAMINA - Ambon
• MOBIL SINGAPORE
• SPC
• PTT MARINE
• BANGCHAK REFINERY
• IOT PETCHBURI
• PERTAMINA - Teluk Kebung
• PERTAMINA - Ambon
Tank Truck Loading
Loading ArmsConnected
Vapour RecoveryConnected
AllConnections
Correct?
A
Grounding OverfillConnected
Tank TruckEntry
At CorrectBay?
Place Card inCR at Office
Place Card in Assigned Bay
Foot Valve Connected
A
Security Checkat Guard House
Yes
No
MoreCompartments
to fill?
Yes
BNo
B
Proceed toExit
Print InvoiceDelivery Note
Exit
Proceed toProceed toCorrect BayCorrect Bay
Repeat for Repeat for NewNew
CompartmentCompartment
No
Typical Procedure Flowchart
Fill up Compartment
Yes
Place Cardat Exit CR
Sealing
Print Bill of Lading& Loading Advice
• Adopt Industrial StandardsAdopt Industrial Standards-- UNIX, NTUNIX, NT-- Oracle, SQL ServerOracle, SQL Server-- Client/Server ArchitectureClient/Server Architecture
TASyS Design ConsiderationTASyS Design Consideration
• User friendlinessUser friendliness
• On-Line Help & SelectionOn-Line Help & Selection
• Fail Safe FeatureFail Safe Feature
• Handle Time Based & Transaction ProcessingHandle Time Based & Transaction Processing
• Local language SupportLocal language Support
TASyS Functional TASyS Functional ArchitectureArchitecture
Terminal Automation Applications
Operating System, Database Management System, Networking
Custom &Excise System
PartnerSystem
HostSystems Interface
Windows Based User
MMIs
Device Interface
Tank Gauging
BatchControllers
PLCProving
ComputerCard
Readers
Permissive Valves, etc. Pumps Valves ESD
Memory Based Real-Time Database
RDB Terminal Database
TERMINALAUTOMATION
SYSTEM
OrderManagement
TerminalAccess Control
InventoryManagement
OrderScheduling
LoadingOperations
TerminalConfiguration
StockReceipt
ReportsGeneration
CommunicationsSystem
Management
Other Systems Field Devices
Software FunctionsSoftware FunctionsOrder ManagementOrder Management
• Order download from main hostOrder download from main host
• Order Entry & MaintenanceOrder Entry & Maintenance
• Manual Order to truck schedulingManual Order to truck scheduling
• Order status upload to main hostOrder status upload to main host
MAIN FUNCTIONProvide function for entering Customer Order, Credit Checking, assignment of trucks, manual scheduling, compartment/product assignment, etc.
Sample Screen Coming Up………(Original Design)
• Order Order SchedulingScheduling
CSE Systems & Engineering Pte Ltd
ORDER CUST. TRUCK PRODUCT
NO NAME STATUS NO ULG GR GP HSD COND FO
ORD001 AAA ASSIGNED LH1000X 6,000 5,000 4,000 0 0 0ORD002 BBB ASSIGNED LH1000X 0 6,000 4,000 2,000 0 0ORD003 CCC ASSIGNED LH1000X 0 0 1,000 1,000 1,000 0ORD004 DDD NEW 0 0 0 1,000 1,000 1,000ORD005 EEE NEW 0 0 0 0 4,000 5,000ORD006 FFF NEW 1,000 1,000 1,000 0 0 0ORD007 GGG NEW 0 1,500 1,500 2,000 0 0ORD008 HHH NEW 0 0 2,000 2,000 2,000 0ORD009 III NEW 0 0 0 2,000 1,000 3,000ORD010 JJJ NEW 0 0 0 0 4,000 5,000ORD011 KKK NEW 1,000 1,000 1,000 0 0 0ORD012 LLL NEW 0 2,000 1,000 3,000 0 0ORD013 MMM ASSIGNED LH1001X 2,000 0 0 0 0 0ORD014 NNN ASSIGNED LH1001X 0 3,000 0 0 0 0ORD015 OOO ASSIGNED LH1001X 0 0 5,000 0 0 0
QueryUpdate Order Cancel Order ExitORDER STATUS QUERY
DELIVERY DATE 17-08-1995
Tank Activities Degraded Mode Master File PProduct Transfer Truck Maintenance Truck Maintenance Security Exit Window
ORDER PRODUCT TOTAL
NO ULG GR GP HSD CON FO QTY COMPARTMENT QUANTITY ORDER NO PRODUCT
TRUCK SCHEDULING
COMPARTMENTSIZELAST PRODUCT
TRUCK NODELIVERY DATE
TRAILER NOTRIP NO
LH1000X LH1000XCompartment Selection Save Cancel
Sample Screen Coming Up………(Customised Design)
Software FunctionsSoftware Functions
MAIN FUNCTIONProvide Required Functionality To ManageThe Inventory Of The Depot
• Product Product Receipt (Ship, Pipeline, Railway)Receipt (Ship, Pipeline, Railway)- - product receipt administration product receipt administration- remote pump and valve control- remote pump and valve control- tank compatibility, overfill check- tank compatibility, overfill check- emergency valve close- emergency valve close- volume measurement via tank gauging system- volume measurement via tank gauging system- product receipt reporting- product receipt reporting
• Product Returns Product Returns
Inventory ManagementInventory Management
Sample Screen Coming Up………(Original Design)
ENTER TERMINAL OPENING/CLOSINGAND STOCK TAKING TIMES
TIMES FOR TODAY
NEW TIMES
OPENING TIMECLOSING TIME
STOCK TAKING TIME
OPENING TIMECLOSING TIMESTOCKING TAKING TIME
DATE EFFECTIVE
14:4019:0022:00
07:0019:0022:0006-08-1996
CSE Systems & Engineering Pte Ltd
Loading MenuLoading Menu
OPENING CLOSINGTANK PRODUCT OPENING DATE VOLUME CLOSING DATE VOLUME
Query Cancel Order Exit
ENTER TANK CLOSING VALUE
Loading Menu Master File Menu Degraded Mode Menu Audit Menu Report Menu System Security Menu LogOff Window
Query Unclosed Entries
Software Software FunctionsFunctions
• Product transfer operationsProduct transfer operations
MAIN FUNCTION
Monitor and Manage the Tank Farm Operation
Tank Farm ManagementTank Farm Management
• Real time product measurement at ambient & standardReal time product measurement at ambient & standard
• High and high-high level warning and alarmHigh and high-high level warning and alarm
Sample Screen Coming Up………(Customized Design)
Loading Operations (Truck, Loading Operations (Truck, Marine, LPG)Marine, LPG)
• Product invoicing based on volume or weightProduct invoicing based on volume or weight
Software FunctionsSoftware Functions
MAIN FUNCTIONManage the Loading Procedure to minimize turn around time,minimize wrong product & quantity delivery, contamination, and standardize loading procedure
• Dynamic bay allocationDynamic bay allocation• Loading advice generationLoading advice generation• Permissive monitoring & ControlPermissive monitoring & Control• Initiate compartment loadingInitiate compartment loading• Real-Time Loading monitoringReal-Time Loading monitoring
• Pumps/Valve shutdown during emergencyPumps/Valve shutdown during emergency
Sample Screen Coming Up………(Customized Design)
System ManagementSystem ManagementSoftware Software FunctionsFunctions
MAIN FUNCTION
To Provide HouseKeeping Facilities and Overall System Management
• Master File MaintenanceMaster File Maintenance• Terminal parameters configurationTerminal parameters configuration
• Process SchedulingProcess Scheduling
• Security ManagementSecurity Management• Alarm processingAlarm processing• Audit trail & Event LoggingAudit trail & Event Logging
• Backup/Restore FacilityBackup/Restore Facility
Sample Screen Coming Up………(Customized Design)
ALARM SUMMARY SCREEN
FLOW/BATCH CONTROLLER ALARM SCREENFLOW/BATCH CONTROLLER ALARM SCREEN
LOADING ALARMS DISPLAYLOADING ALARMS DISPLAY
Host Server
Tank Gauging System
Report/Event Printer
Loading Advise Printer
Delivery Certificate PrinterBatch/Flow Computers
Card Readers
ProgrammableLogic Controller
Typical ConfigurationTASyS
Dispatch Console
Terminal Server
Other Systems
InternetInternet
PB - Active XWeb Server
TYPICAL CUSTOMIZATION REQUIREMENTSTYPICAL CUSTOMIZATION REQUIREMENTS
• Terminal Configuration• Reports• Display• Emergency Shutdown Procedure• Truck Scheduling
• Operating Procedure
Batch Controllers/Flow ComputersBatch Controllers/Flow Computers
- Smith Meters- Smith Meters
- - OvalOval
- - etc.etc.
Tank Gauging SystemsTank Gauging Systems - SAAB Tank Gauging System- SAAB Tank Gauging System
- Enraf Tank Gauging System- Enraf Tank Gauging System
- Sakura Tank Gauging System- Sakura Tank Gauging System
- etc.- etc.
Field Equipment InterfacesField Equipment Interfaces
Programmable Logic ControllersProgrammable Logic Controllers - Square D Model 400/600 Series- Square D Model 400/600 Series
- Modicon PLC - Modicon PLC
- Allen Bradley PLC 5 Series- Allen Bradley PLC 5 Series
- Others- Others
Card Readers Smith MeterCard Readers Smith Meter
ProversProvers
WeighbridgeWeighbridge
Field Equipment InterfacesField Equipment Interfaces
Benefits of TASySBenefits of TASyS
Reduce Operational ExpensesReduce Operational Expenses
Improve Security, Control & Safety Improve Security, Control & Safety
ProcedureProcedure
Improve Customer ServiceImprove Customer Service
Reduce Storage and Handling ExpensesReduce Storage and Handling Expenses
OthersOthers