Presentation_GF_general_engl 2015_09_04 Blanko

GEBHARDT Material Handling Systems

NEXT GENERATION INTRALOGISTICS

Presentation for:

GEBHARDT at a glance

GEBHARDT – Mission Statement

"We dedicate ourselves to progress in intralogistics. The aim thereby is to offer our customers good long-term preconditions for efficiency and competitiveness under ecological and humane conditions. We apply our entire creativityand efforts to this.

We wish to be know-how leaders in the industry. A characteristic feature of all GEBHARDT products is and remains the simplest possible design with a high degree of efficiency and constant operational assurance. The size of our company is optimum where a high level of personal consultancy and support is required.

Every GEBHARDT employee accepts personal responsibility for providing the customer with the best possible service. We measure our success on the basis of attaining our company goals. - Time and again."

GEBHARDT – Service Portfolio

System 300

Container & Cardboard Transport System

System 500

Pallet Transport System

System 700

High-Bay Retrieval Warehousing

System 800

Robotics

System 100

Stand alone products: ConVer goods lifts, telescopic conveyor etc.

System 400

Assembly Transport System

GEBHARDT History

1952 Foundation of GEBHARDT Maschinenbau in Berwangen

1957 Series production of mobile bulk goods conveyors and loading belts

1964 Rebranding into GEBHARDT Fördertechnik GmbHDevelopment of the automatic coal bagging machine "Favorit Absackblitz"

1966 Expansion of the commercial areasProvision of complete conveyor systems Relocation to the new factory in Sinsheim

1977 Elfriede Gebhardt becomes Managing Director

GEBHARDT Absackblitz 1964 Factory Sinsheim 1966

GEBHARDT History

1986 Expansion of the production area from 22,000 sqft to 125,000 sqft

2002 Expansion of the service rangeGEBHARDT is certified in accordance with ISO 9001

2005 Fritz Gebhardt becomes Managing Director

2007 Acquisition of the assets of Sandt-Logistik GmbH (Storage and Retrieval Machines)

2010 Opening of a new production and dispatch hall with 25.000 sqft

2012 Jubilee (60 years)

Factory in Sinsheim 2010 Jubilee – 60 years Gebhardt Fördertechnik

GEBHARDT - Key Data

Established in 1952

380 employees (Group)

100 % Made in Germany

Level of vertical integration of 80 %

Production area of 22,000 sqft. in Pirmasens

Production area of 150,000 sqft. in Sinsheim

Own development, design & production

Group turnover 2012 = € 50 Mio. ($ 65 Mio)

Exports accounting for 30 %

GEBHARDT Group

GEBHARDTFördertechnik(Sinsheim und

Pirmasens)

ResearchDevelopmentProduction

Material-handling

High-bay retrieval

Goods lifts

Warehousingsystems

GEBHARDTAustria

Research

Development

Distribution

GEBHARDTUSA

Consulting/Planning

Project-Management

Service

Maintenance

DistributionUSA

GEBHARDTSystems

Control technology

Implementation of PLC, MFS, WMS

Management SystemsIT-Solutions

Consulting/Planning for controls

GEBHARDTUK

Material-handlingMiniloadsGoods lifts

Warehousing systemsService

Maintenance

GEBHARDTPoland

ServiceMaintenanceReparation

Commissioning

GEBHARDT Worldwide

Precept, Australien

Your total solution partner

Consulting

Concept Design

Detailed Design

Control Design

Mechanical Installation

Electrical installation

Commissioning and Integration

Financing

Service

Maintenance

Redevelopment / Modification

For the implementation of complex systems the concepts developed according to the requirements of our customers are always the vital foundation. Thereby we combine system components with the latest information and automation technologies. In addition our concepts take into account foreseeable market developments and identifiable improvements for productivity.

HAWE Ulm/Laupheim – Miniload (space for 60.000 totes)

GEBHARDT – Selection of References

Technology

Pallet conveyor technology


StableRobust loading and unloading devices

AssuredRoller lift conveyors with integrated chain conveyors are

used for the right-angled in and out- feeding of the pallets.

Contour control provides additional operational assurance of

the high bay storage system.

RapidConveyance of over 300 pallets per hour

Simultaneous chain conveyance of pallets and roller

containers.

Special characteristicsMaterial flow under refrigeration store conditions.

In and out-feeding via a lock, with chain conveyor and

transverse carriage.

Horizontal and vertical transportation between packaging

and goods output - without interruption


• Accumulating conveyor and roller conveyor

• Chain conveyor

• Chain transfer unit

• Roller elevator table

• Vertical conveyor

• Transfer car

• Turntables

• Stacking / Destacking units

Tray and carton conveyor technology


VarietyThe well structured assembly contains all modules required

for the configuration of faster material flow routes, for order

picking, for sorting systems and for warehouse technology

Service The modular design supports the use of the system 300 in

areas such as transportation, order picking and storage

FlexibilityA multitude of flexibly utilizable components permit tailored

configurations for conveyance goods of up to 80 kg


• Roller conveyor

• Accumulating roller conveyor

• Belt conveyor

• Conveyor curves

• Toothed belt conveyor

• Transfer devices

• Vertical continuous elevators

• Stacking / destacking devices

• Transfer cars

Warehouse technology

Warehouse technology

Cheetah MiniloadComposite Structure

Miniload

Standard Type

Dynamic Handover System

Combination of Shuttle andMiniload

StoreBiter Shuttle family

StoreBiter 300 MLS

Multi Level Shuttle

StoreBiter 300 OLS

One Level Shuttle

StoreBiter 500

Pallet Shuttle

AS/RS Technology Overview

StoreBiter 300 OLS

One Level Shuttle

StoreBiter 300 MLS

Multi Level Shuttle

Cheetah Miniload

DHS - Dynamic

Handover System

Trhoughput

Capacity

GEBHARDT StoreBiter Shuttle

System StoreBiter

StoreBiter 300 Shuttle

Lift

Rail with power and data

transmission

Roller conveyor

Rack

Load unit

26

StoreBiter

High performance increase against SR-Machines

Reduction of maintenance related downtimes

Highly dynamic supply for workstations

Higher system availability

Price advantage against SR-Machines solution

Possibility of system redundancy

Energy efficiency due to low weight

GEBHARDT Shuttle platform

GSP is the basis for all GEBHARDT shuttle

Uniform control concept

FEM optimized lightweight construction

WLAN/Bluetooth communication

Hardware-independent logic

24V-400V engines

GEBHARDT Shuttle Platform

GEBHARDT Shuttle Plattform

GEBHARDT StoreBiter Software

hardware-independent

Core Technology Shuttle

Proven GEBHARDT Mechanical

communication

MFS/LVS

strategies

StoreBiter 300 OLS

Type 751.01

Direct driven wheels

High accelerations possible

Data transmission via WLAN/WiFi

Conductor rails for power transmission

Change of level possible

Standard control components

Drive speed v1

2-4 m/s

Acceleration driving a 1,5-3 m/s²

Voltage 24-48V

Payload 1x 50kg / 2x 50kg

Ratio payload/ weight min. 1:1,1

Type 751.02

Direct driven wheels

No conductor rails needed

Data transmission via WLAN/WiFi

Power Caps for energy storing

Change of level possible


Drive speed v1

2-3 m/s

Acceleration driving a 1-2 m/s²

Voltage 24-48V

Payload 1x 50kg / 2x 50kg

Ratio payload / weight 1:1,3

Various rack types

System example

Maintenance position at the aisle end as option

Hand-over to two lifts at the beginning of the aisle

Max. two shuttles per level

StoreBiter 300 MLS

StoreBiter 300 MLS – basis

StoreBiter 300 MLSTyp 750.01 – Pole-disc-drive

StoreBiter 300 MLSTyp 750.02 – Toothed-belt-drive

StoreBiter 300 Typ 750.02 – Pole-disc-drive

Maintenance-free drive system

Drive through pole-discs- contact-free

Data transmission via capsuled WLAN/WiFi

Contact-free power transmission

Operation in different levels possible

Integrated control system

Drive speed v1

4-5 m/s

Acceleration driving a 2 m/s²

Lifting speed v2

1,5 m/s

Pay load 1x 50kg / 2x 50kg

StoreBiter 300 Typ 750.02 – Toothed-belt-drive

Omega drive with toothed belt

High accelerations possible

Data transmission via capsuled WLAN/WiFi

Conductor rails for power transmission

Change of levels not possible


Drive speed v1

4-5 m/s

Acceleration driving a 3-4 m/s²

Lifting speed v2

1,5 m/s

Pay load 1x 50kg / 2x 50kg

Miniloads and AS/RS

Technical data

Bending resistant single mast design for high dynamic load-bearing

Maximum safety standard

Single-sided layout - service and adjustment work even with narrow aisles

All structural elements can be reached without ladder / platform, also in switch cabinet

Low-wear bearing with Vulkolan and polyamide rollers: extremely quiet running

2-wheel drive for high acceleration and drive dynamics

HAWE Miniload

HAWE Miniload

Technical data

Technical data miniload trays and totes:

Technical data SR-machines pallets:

Loads up to Height up to

Type 714.01 50 kg (110 lbs) 7,5 m (25 ft)

Type 716.01 300 kg (660 lbs) 12 m (40ft)

Type 717.01 300 kg (660 lbs) 16 m (52 ft)

Type 718.01 500 kg (1100 lbs) 22 m (72 ft)

Loads up to Height up to

Typ 548.01

(straight)

2500 kg (5500 lbs) 24 m (78 ft)

Typ 548.40

(curve-going)

2000 kg (5500 lbs) 20 m (65 ft)

Miniloads

HAWE, Laupheim – Miniload 22 m high Siemens, Berlin

Cheetah Miniload

Cheetah Typ 701.01

Hybrid-Mast

Optimized LHD

Short chassis

Friction drive

Controls

Conductor rail

Ladder

Guide rollers

Technical data

Cheetah eco Cheetah speed

max. Capacity 120 kg 120 kg

max. Height 18 m 12 m

max. v (x) 5 m/s 6,5 m/s

max a (x) 5 m/s² 6,5 m/s²

max. v (y) 3,5 m/s 3,5 m/s

max. a (y) 3,5 m/s² 3,5 m/s²

Load B,T,K B,T,K

Multi-form grip

arm passive

Load handling devices

Grip technology Telescope Telescope with

toothed belt

Extractor

Multi-form grip

arm active

Telescopic fork StoreBiter 500

Dynamic Handover System

DHS solution

Waiving further stacker crane streets

Significant performance boost without any surface

Waiver of conveyors for the dynamization

Parallelization of movements

Innovative control algorithms

Performence example

Miniload DHS

Performence [Doublecycles/h]

47 125

Energy requirement [kW/h] 7,3 2,96

0

20

40

60

80

100

120

140

Miniload Shuttles

Load Handling device 2 2

Payload ratio: Empty weight 1:39 1:3,5

Speed 4 m/s 6 m/s

Acceleration 1,5 m/s² 1,8 m/s²

Up to

Lifting beam conveyor


Nominal load: max. 100 kg

Lower approach dimension: 600 mm

Width shelve: max. 10.000 mm

Height shelve: max. 12.000 mm

Storing and destoring time of the telescopic device: 5 sec.

Travelling speed: 1,8 m/s at a acceleration of 2 m/s²

Lifting speed: 3 m/s at a acceleration of 2 m/s²

Cycles: max.125 DS/h for 2 plastic trays/ totes/ cartons


Avnet Logistics, Munich Avnet Logistics, Munich

ConVer goods-only lift

ConVer goods-only lift

Up to 8 stop positions with up to 16 accesses

Minimal space requirement

Self-supporting frame design

Single and double doors with and without windows

Pit in the basement or ground floor ramp from only 70 up to 110 mm height

max. 2000 kg nominal load

Lifting heights of up to 22,5 m

Outdoor usage also possible

ConBoom

ConBoom

ConBoom – Typ 081: two-fold extension

Safety: safety bar on the last extended part. All moving parts are completely covered.

Lighting: at front end on the last extended part

Operation: Push button on the front and/or sides. „Not Aus“ (emergency stop) on front end

Control: SPS Siemens S200. Adjustable belt and extended drive.

Suitable for loading and unloading trucks, containers, vans and trailers

ConBoom – Typ 082: three-fold extension

GEBHARDT Systems

• 25 developpers of Software material handling

• 21 developpers for MFS/WMS applications

• 4 developpers in the SAP area

Part of the GEBHARDT Group

Implementation of PLC, MFS und WMS Applications since 1992

50 employees at GEBHARDT SYSTEMS, there of:

revenue 2012 > 6 Mio €

Common data base of all modules

Oracle, SQL Server, MySQL and others

GEBHARDT Intralogistic Modul

SR/Shuttle Material handling PbL / PbX / PbV Labeler Scales

VISU MFS WMS Service

EthernetEthernet

Advantages by using the GEBHARDT StoreWare®

GEBHARDT delivers all modules in one application

• No seperation from VISU to MFS or MFS to WMS

• No maintenance of different systems

• No additional licenses for VISU like with InTouch or WIN CC

GEBHARDT delivers all modules in one application

• No seperation from VISU to MFS or MFS to WMS

• No maintenance of different systems

• No additional licenses for VISU like with InTouch or WIN CC

GEBHARDT delivers high efficiency

• All functions are based on one data base with high transparency

• No redundant data maintenance with different systems

• High data safety and fast data access through optimised control

GEBHARDT delivers high efficiency

• All functions are based on one data base with high transparency

• No redundant data maintenance with different systems

• High data safety and fast data access through optimised control

GEBHARDT saves money and protects the environment

• Through controll of the operating time and idle period control

• Miniload cranes with energy recuperation into the net

• Optimised WMS control with transport roote optimisation

• Automatic speed reduction in case of few cycles

GEBHARDT saves money and protects the environment

• Through controll of the operating time and idle period control

• Miniload cranes with energy recuperation into the net

• Optimised WMS control with transport roote optimisation

• Automatic speed reduction in case of few cycles

GEBHARDT monitors the maintenance cycles

• By means of a „Watchdog“ for miniloads, shuttles and lifts

• By means of a operating time control of the conveying systems

• Automatic maintenance alert via E-Mail, SMS or VISU

GEBHARDT monitors the maintenance cycles

• By means of a „Watchdog“ for miniloads, shuttles and lifts

• By means of a operating time control of the conveying systems

• Automatic maintenance alert via E-Mail, SMS or VISU

Thank you for your interest!

NEXT GENERATION INTRALOGISTICS

Presentation_GF_general_engl 2015_09_04 Blanko

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