Presentation1.Ppt(Sulabh).Ppt(2003)

Simplex Infrastructures Limited

Grasim Cement Plant Project, Kotputli

Sulabh TiwariSr. Proj. Engg.Mechanical Planning

Simplex Infrastructures Ltd.

Plant view from main gate(Wednesday, August 06, 2008)Capacity : 8000 TPD


Plant view from Top (mining area)Capacity of the Cement Plant : 800 Tonnes per day.


Major Structures• Pre-heater • Blending Silo • Clinker Silo• Clinker cooler house• Clinker duct support• Kiln piers-1,2 & 3• Raw mill bag house• Raw mill cyclone• Coal mill house• Raw mill hopper• Raw mill house• Raw mill stack• Limestone crusher


Major Structures• Main plant sub station• Stacker rail• Dump hopper• Packing plant• Central control room• Fly ash silo• Cement silo-1 & 2• Cement mill house• Water treatment plant• Boiler• Chimney(CPP)• T.G.Building


Pre-Heater• Total Quantity : 18902 m3• Total Height of civil structure : 129 m• Status : civil structure completed.• Concrete Equipment : HBT 60C SANY Concrete Pump.


Major concrete equipment for Pre-HeaterHBT 60C SANY Concrete pump (Hired)Capacity : 75 m3/hr

HBT 60C SANY Concrete pump (Owned)Capacity : 75 m3/hr


Concreting of final slab (height = 129 m ) of Pre Heater .


Other views of Pre-Heater


Blending Silo

• Total Quantity : • Total Height of civil structure : 84 m• Status : civil structure completed.• Concrete Equipment : Boom Placer, BT 40C Concrete Pump.Simplex Infrastructures Ltd.

Major Concrete Equipment for Blending SiloBoom Placer (Schwing Stetter)OwnedCapacity : 30 m3/hr

HBT 40C SANY Concrete pump OwnedCapacity : 48 m3/hr


Concreting in Blending Silo

Through SANY BOOM PLACER in the starting stage of around 3 m height from ground level.


Concreting going on through SANY-VOLVO Boom Placer at Blending Silo


Concreting at Blending Silo

Through HBT 40C(SANY) Concrete pump at the height of 55m from ground level.


Clinker SiloClinker Silo• Total Quantity : 12582 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Clinker Silo

Top view of Clinker Silo including Tunnels inside the structure.


Major Concrete Equipment for Clinker SiloBoom Placer (SANY-VOLVO) OwnedCapacity : 120 m3/hr

HBT 40C (SANY) OwnedCapacity : 48 m3/hr


Clinker Cooler HouseClinker Cooler House• Total Quantity : 2290 m3• Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),Boom Placer(Schwing Stetter)


Clinker Cooler House & Cooler E.S.PClinker Cooler House & Cooler E.S.P• Total Quantity (cooler esp) : 882 m3• Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO)


Concrete Equipment for Clinker Cooler House & Cooler E.S.P. Structure

Boom Placer(Schwing Stetter)OwnedCapacity : 30 m3/hr

Boom Placer(SANY-VOLVO) OwnedCapacity : 120 m3/hr


Kiln Piers• Total Quantity : 5916 m3• Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO)


Concrete Equipment for Kiln Piers 1,2 & 3


Completed Kiln Piers 1,2 & 3.


KP-IKP-II

KP-III


Raw Mill Bag House• Total Quantity : 3278 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.

Raw mill bag house


Raw Mill Cyclone• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Raw Mill Hopper• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Coal Mill House• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Raw Mill House• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.

Raw mill house


Raw Mill House

Concreting at Raw Mill House(column & beam), through SANY Boom Placer.


Raw Mill House


Raw Mill Stack• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.Simplex Infrastructures Ltd.

Starting stage of Raw Mill Stack through SANY-VOLVO Boom Placer


Raw Mill Stack

Raw mill stack


Concreting at Raw Mill Stack through Hoist Winch


Limestone Crusher• Total Quantity : 12682 m3 • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Main Plant Sub Station(MPSS)

• Total Quantity : 12682 m3 • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.

MPSS


Stacker Rail

• Total Quantity : 12682 m3• Status : civil structure completed.• Concrete Equipment : Schwing Stetter (BP-350) Concrete Pump.


Dump Hopper

• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.Simplex Infrastructures Ltd.

Dump Hopper


Packing Plant• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Central Control Room(CCR)• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.

CCR


Fly Ash Silo

• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.

Fly ash silo


• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.


Cement Silo – 1 & 2

Concreting at Cement Silo through SANY Boom Placer.


Chimney(Captive power plant)

• Total Quantity : 12682 m3• Total Height of civil structure : • Status : civil structure completed.• Concrete Equipment : Boom Placer(SANY-VOLVO),HBT 40C Concrete Pump.Simplex Infrastructures Ltd.

Concreting of Slab at T.G.Building through Concrete Pump(HBT 60C)


Thermal Generator Building


Main Workshop

Tried to manage the space (area) in front of our workshop also we got enough area for maintenance and repairing at same time.


Site Office(mechanical)


Site OfficeWe make plans for concreting and requirements of

equipments with the help of site layout(by finding the minimum path or way to save time)


Tried to distribute workload properly among all engineers and mechanics also utilizing the talent of everyone.


Equipments

• Batching Plant-1 (Schwing Stetter) 30 m3/hr 01• Batching Plant-2 (MACONS) 45 m3/hr 01• Batching Plant-3 (MACONS) 45 m3/hr 01• Placer Boom-1 (SANY-VOLVO) 120 m3/hr 01• Placer Boom-2 (Schwing Stetter) 30 m3/hr 01• Concrete Pump (HBT 60C,SANY) 75 m3/hr 01• Concrete Pump (HBT 40C,SANY) 48 m3/hr 01• Concrete Pump (Greaves) 30 m3/hr 01• Tower Crane-1 (Jianglu) 08 ton 01• Tower Crane-2 & 3 (Jianglu) 10 ton 02• Loader cum Backhoe (JCB) 02• Hydra (ACE) 11 ton 07• Transit Mixer

Equipments Make Capacity Quantity(N0s)


Production Plant


Batching Plant – 1 : SCHWING STETTER

Capacity : 30 m3/hr

Batching Plant – 2 : MACONS

Capacity : 45 m3/hr

Batching Plant – 3 : MACONS

Capacity : 45 m3/hr

Laying Equipment


Transit MixerCapacity : 6 m3

Pouring Equipment

Capacity : 120 m3/hr

With 4(four) boom of 27 m height


Placer Boom – 1 : SANY-VOLVO

SANY-VOLVO Placer Boom with Skilled Operators.


SANY Boom Placer in working condition


Boom Placer – 2 (Schwing Stetter)


Capacity : 30 m3/hr

With 4(four) boom of 22 m height.

Concrete Pump (SANY - HBT 60 C)

Capacity Capacity : 75 m3/hr


Concrete Pump (SANY – HBT 40 C)


CapacityCapacity : 48 m3/hr

Concrete Pump (GREAVES)

Capacity Capacity : 30 m3/hr


Hand Mixer


Major Equipment for Material Lifting, Concreting & Erection

Tower Crane -01 Tower Crane -01 : JIANGLU

Capacity Capacity : 08 ton

Tower Crane – 02 Tower Crane – 02 : JIANGLU


Tower Crane -03 Tower Crane -03 : JIANGLU


Tower Crane -04 Tower Crane -04 : LIBHERR



T.C-2

T.C-01

T.C-03

Shifting & Helping Equipments

Hydra – 1 Hydra – 1 : ACECapacity Capacity : 11 ton

Hydra – 2 Hydra – 2 : ACECapacity Capacity : 11 ton


Both Hydra engaged in loading


Loader cum Backhoe


Loader cum Backhoe Loader cum Backhoe : JCB

Some Important equipments have major roles in critical situations.


Presentation1.Ppt(Sulabh).Ppt(2003)

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