Presentation wire drawing
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Transcript of Presentation wire drawing
CENTRIFUGAL OIL CLEANER FOR Wire / Tube Drawing
Oilmax
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Installation On Aluminum Wire Drawing Oil Tank
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Installation On Aluminum Wire Drawing Machine
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Installation On Stainless Steel Wire Drawing Machine
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Installation On Aluminum Wire Drawing Machine AWS 8000
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Pressure Gauge
RYB Indication Lamps
Rotor Holding Fixture
ON
Pressure Adjustment Valve
Timer
Service Indication Flasher/Buzzer
Auto OFF Switch
Hour Meter
MCB
Timer Reset Button
OFF
High Pressure Trip Indicator
Overload Trip Indicator
Drain Plug
Rotor Holding Tray
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Increase Die Life, Improve Product Quality
Substantial Savings on Cost of Tools/Dies, Oil replacement and Metal Recovery
Expenses saved is profit earned
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One time fitment, lifelong savings
Applications:
Wire Drawing Tube Drawing Cold Forming Bright Bar
Mfg. Quenching HFO EDM Oil
Gear Oil Bio Diesel Cutting Oil Spindle Oil Hydraulic Oil Anti - rust Oil
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Advantages of using Centrifugal Oil Cleaner
No Replacement Element No Recurring Cost Increased Die life Improved Wire Surface finish Higher Drawing Speed Enhanced Productivity. Reduced Oil consumption Reduced Machine Downtime Increased Oil Life Substantial saving on Oil Replacement Cost Reduced storage/Disposal Cost of Waste Oil Reduced Pollution and Environmental Impact
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The Wire Drawing Process generates very high amount of
metal sludge, which leads to following problems:
Increased Viscosity Of Oil Reduced Die Life Poor Surface Finish Of WireChoking Of Oil Passages. Increased Oil Temperature Increased Power Consumption Reduced Oil Life (Requiring Frequent Replacement) High Viscosity Oil Sticks to the Wire being drawn, Increasing Oil Losses. Increased Wear& Tear Of Pumps and Other Rotating Parts
centrifugal oil cleaner removes metallic sludge, minimizing above problems
Why Centrifugal Oil Cleaner
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Savings By Installation Of Centrifuge
Quantity of Oil : 6000 Liters Cost of Oil : USD 5/liter Cost of Oil Replacement : $ 30,000
Additional Benefits:
Increased die life Improved product quality Reduced breakdowns
Savings achieved considering 50% increase of oil life
$ 15,000
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Working Principle
Centrifugal oil cleaner operates on reaction turbine principle. Oil enters the centrifuge under pressure and flows into rotor thru hollow rotor shaft. The oil pressure and flow is converted in rotational energy as oil escapes through Rotor jets, producing high rotational speed. The resultant centrifugal force removes dirt from oil , depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the oil tank by gravity.
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Schematic Diagram Oilmax Centrifugal Oil Cleaning
System
Centrifugal OilCleaning SystemReturn Oil
from Wire drawing
Return Oil From Centrifuge(by gravity)
Oil Supply to Centrifugal Oil Cleaning
System
Pump
Wire drawing machine
Oil Tank
Oil Supply to Wire drawing
Centrifuge