Presentation PC01

7/21/2019 Presentation PC01

1/19

PIPELINE CONNECTOR WITHPIPELINE CONNECTOR WITH

UNIVERSAL THERMODYNAMICUNIVERSAL THERMODYNAMIC

TRAPTRAP

COMPACT STEAM TRAPPING ASSEMBLY

For LP, MP, HP

steam main lines Drile!s


2/19

CON"ENTIONAL #AY OF TRAPPING

Estimate$ %ei!&t ' ( )!

*++mm

CONDENSATE DRAIN MODLES IN MAIN HEADER - DISTRIBTION LINES

CON"ENTIONAL STEAM TRAP STATION

stream Isolation

.al.e

T&ermo$/nami0 Tra

B/ass "al.e


3/19

etter %a/ o1 0on.entional Train!

2+++ tras 3

*+++ .al.es 3

*+++ ossi4le

stem an$ 4o$/

!as)et lea)s


4/19

PROBLEMS WITH TRADITIONAL TRAPPING

5 No o1 0omonents 2+ 6 2*

5 No o1 0onne0tions 6 %el$s 7 628

5 Time to install 9 8 &o:rs ;

5 Time to Maintain more t&an 8&rs5 "al.e lea)a!e 2 6 < Glan$ lea)a!e , 2 inline

lea)a!e

5 Heat emission 9 Hi!&

5 Materials o1 0onstr:0tion are .aria4le %it& t&e 0&an0e o10orrosion

5 Len!t& o1 assem4l/ *++ to =*+mm

5 #ei!&t 9 ( )! 9992>?*)!


5/19

HIDDEN COSTS - PIPEWORK

5 Ea0& 0omonent m:st 4e sele0te$

5 Ea0& 0omonent m:st 4e :r0&ase$

5Ea0& 0omonent m:st 4e a00o:nte$ 1or5 Ea0& 0omonent ma/ &a.e a material0erti1i0ate

5 Pie %or) m:st 4e $esi!ne$ an$ $ra%n

5 T&is $esi!n m:st 4e aro.e$


6/19

HIDDEN COSTS - WELDING

5 Non Destr:0ti.e E@amination'9

9 D/e enetrate

9 Ma!neti0 arti0le

9 ltraso:n$

9 Ra$io!ra&/

5 Sites t&in) %el$ers time is 1ree5 #el$in! 0o:l$ 4e s:490ontra0te$

5 Hot %or) ermit 9 $ela/


7/19

COMPARISON'

COMPACT 6 CON"ENTIONAL

Estimate$ %ei!&t ' ( )! >?* )!

MODEL ' PC+2N ; TD>

*++mm2+ mm


8/19

PC+2 N %it& TD> 1or MAIN DRAINS

TRAP BYPASS "AL"E

TRAP "ENT "AL"E

CONDENSATE

ni.ersal

T&ermo$/nami0Tra

TD>

STEAM INLETPieline Conne0tor PC+2N 9999&a.in!

Inlet - o:tlet isolationiston .al.e inte!rate$

in sin!le

stem9iston

Rela

0e

TRAP TEST "AL"E

OPTIONAL "AL"E


9/19

S%i.el Conne0tor


10/19

PC+2 N %it& TD> 1or Drile!s -

MP Steam Tra0in!

TRAP BYPASS "AL"E

TRAP "ENT "AL"E

STEAM INLET

CONDENSATE

ni.ersal

T&ermo$/nami0

Tra

TD>

Pieline Conne0tor PC+2N 9999

&a.in!

Inlet - o:tlet isolation

iston .al.e inte!rate$

in sin!le

stem9iston

TRAP TEST "AL"E

OPTIONAL "AL"E


11/19

PIPELINE CONNECTORPIPELINE CONNECTOR

WITHWITH

COMPACT STEAM TRAPING ASSEMBLY

FOR LP TRACINGS

O:tlet

Inlet


12/19

COMPARISON' COMPACT 6 CON"ENTIONAL

FOR STEAM TRAP ASSEMBLY FOR LP TRACING LINE

Estimate$ %ei!&t ' 2> )! 8?+ )!

CON"ENTIONAL PC >* ;BP


13/19

Model: PC35 withUBP21CV

GlandlessPiston valvefor upstream

isolation valve

Steamfrom thetrain!

line

Condensatefrom the

trap

UniversalBalaned Pressure

"hermostati "rapwith in #uilt he$

GlandlessPiston

valve forB'pass

Pipelineonnetor

%PC35&

Coma0t steam tra assem4l/ 1or LP Tra0in! Lines

Inlet

O:tlet


14/19

S%i.el Conne0tor


15/19

IOCL G#AHATI


16/19

IOCL DIGBOI


17/19

IOCL PANIPAT


18/19

RIL AMNAGAR


19/19

5 Sin!le ermanent in9line 0omonent 1or ease o1 se0i1i0ation an$installation

5 Onl/ 2 %el$ to install in line in oen loo?

5 For!e$ Car4on steel 0onstr:0tion 1or lon! li1e

5 Time to install 9 less t&an 8* mins

5 Re$:0e$ maintenan0e 0osts 0omare$ to tra$itional train! stations 9lant 0an 4e )et li.e %&ile tra is rela0e$ 99999No nee$ to remo.ean/t&in! 4:t t&e tra 1or maintenan0e

5 #ei!&t re$:0e$ to onl/ 8 )!

5 ero .al.e lea)a!e Class "I 999$:e to iston .al.e te0&nolo!/

5 Heat emission is lo% 9 less s:r1a0e area

5 O.erall len!t& re$:0e$ to 2+mm

5 ni.ersal Installation

COMPACT TRAPPING STATION

Bene1i0ial Feat:res

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