Presentasi DnD KSB

8/18/2019 Presentasi DnD KSB

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DnD PUMP Dewatering and Dredge


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Milestones

KSB Germany 1871 – Johannes Klein, Friedrich Schanzlinand August Becker establish the companyin Frankenthal.

1887 – KSB becomes a limited company.

1895 – KSB goes public.

Today – One o the !orld"s leading suppliers

o pumps and #al#es

KSB$ndonesia

1993 – %stablished in $ndonesia located in

&akung

and ocusing on Foundry

Shareholders'( KSB Finance AG SA )u*embourg

+-./01

( KSB AG Germany +2.-01

2010 – Opening ne! actory acility in

&ibitung34- 5 Opening representai#e !orkshop in


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KSB Group

About Us

KSB is one of the

world’s leading

manufacturers of

pumps and valves,

providing

a range of related

service offerings.

3Company presentation


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It All Began with an Idea

Experience

since !"

#he global success

stor$ of KSB began

over %& $ears ago

when 'ohannes laid

the foundation for the

compan$ b$ inventing

his (boiler feed

apparatus).

*roduction of

–Valves since 1872

– Pups since 1873

!"opan# presentation


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KSB Group

Board of

+anagement

from left-

r./0ng. *eter

Buthmann

ipl./Kfm. 1erner

Stegm2ller

$"opan# presentation


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KSB Group

3ur 4orporate

4ulture

3ur internal

cooperation and our

contact with

customers and

partners is based on

the values of

– %esponsi&ilit#

– 'rust

– Appreciation

– Pro(essionalis

– )onest#

*"opan# presentation


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+n the Spot Around the

,orld

A 5lobal

4ompan$

Glo&al presence &rings us closer to custoers - production on all $ continents

KSB production sites KSB sales and service sites

7

6inancial $ear 7&8

• 3rder inta9e:

; 7,7%.7 million

•

Sales revenue: ; 7,7%".8 million

• Earnings before

taxes-:

; %=

"opan# presentation


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KSB Indonesia Segments &Market Sares

MI!I!" . A#erage number o de!ateringpumpset being sold per year isbet!een - to 2 sets

. KSB $ndonesia has been sustainingan a#erage o 40 market share

rom the aorementionedproportion

. 6here are 7 other ma8or players inthis segment throughout$ndonesia including 9ulti:o,Sykes, Allight

. KSB secret o sucesses in retainingits market share in miningsegment is the ;e!atering and;redge ed or se#eremining duties, i.e. Agressi#e 9ine?ater and Slurry &ondition!/2$/1* S#ai(ul Anwar KSB Ban0arasin


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501 5eorgia 0ron 1or9-


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#eat$red Systems %esignedy KSB Indonesia

DEWATERING& DREDGE

PUMP (DND)

.


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DnD Pumpset Feature

*#.KSB 0ndonesia

4awang Kencana bldg

6loor , suite &7

'l.+a?end Suto$o 9av77

'a9arta 8=8&

0ndonesia

,e suppl# Pupset and low S#ste Solution

(or open pit ine operation

)eav# dut# Slurr# Pup to handling severe dut#

aterial Gasite 28 G 28 4 "hroe 5 as std

6ngine Varia&le Speed '#pe &rand depend o( custoer choice 5

Securit# suppl# o( spare parts and &ac up services

+pen pit coal ine operation


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%+ AG%6SSIV6 ,A'6%

!/2$/1* S#ai(ul Anwar KSB Ban0arasin


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'+ B6"+6 S9:G6

!/2$/1* S#ai(ul Anwar KSB Ban0arasin

:e(inisi slurr#; "apuran antara partiel air dan

solid/padat<

t#picall# o( (ine particles o( anure< ceent< or coal and

water= clay slurry

SG>1 < p); 3


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Slurr$ *ump esign 4onsideration

4ompared to 1ater *ump-

• #ahan abrasive

• #ahan 9orosi *@ up to 8.>

• +ampu melewat9an parti9el

besar diameter < cm

• @igher Shaft Bearing *ower

• @igher 4asing *ressure

• Better @$draulic Efficienc$

• *riming S$stem and *rotection

during dr$ running


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:n: Pupeatures

A6O9A6$& A&9


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Basic 4entrifugal *ump

A pail o( water swinging in a circle centri(ugal (orce holds the water in

the pale a hole is &ored at the &otto o( the pale water will &e

thrown out the distance the water traverses and volue that (lows out

depends upon the velocit# o( the rotating pale


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1or9ing of a 4entrifugal *ump

+ain *arts are D

0mpeller

olute casing


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,oring o( a "entri(ugal Pup

'he (irst resistance is created

the volute

As the liuid oves in the volute

towards the outlet it slows down

due to increasing cross sectional

area As the liuid slows down its

velocit# inetic energ#5 is

converted into pressure


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,h# )ead is used to easure

the energ# o( a centri(ugal pupE

3* g/c2

Brine

Spgr 12

3D 3D 3 g/c2

,ater

Spgr 1D

3D 2! g/c2

Kerosene

Spgr D8


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Pressure at an# point in a liuid is caused a vertical

colun o( liuid due to its weight

)eight o( this colun is called Static head and is

eCpressed in eters o( liuid

)ead is a easureent o( the height o( a liuid colun

that the pup could create (ro the inetic energ#

iparted to the liuid

Pressure is dependent on the speci(ic gravit# o( a liuid

&ut head is not

,h# )ead is used to easure

the energ# o( a centri(ugal pupE

A given pump with a given impeller diameter and speed will raise a liquid to

a certain height regardless of the weight of the liquid!


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S#ste %esistance "urve

hs

hd

Pvp

Ps

Vs

Vd

:atu evel

Pup "enter ine

Pd

'otal S#ste )ead ; Static S#ste )ead F :#naic S#ste )ead

hd - hs 5 F hps - hpd 5 hvd ? hvs 5 F h(d F h(s 5; F

6 l e v a s i 5 :ischarge Velocit# )ead? Suction Velocit# )ead F

:ischarge riction )ead F

Suction riction )ead 5

; F

hd - hs 5 F Pd - Ps 5

ρ C g

Vd2 - Vs2 5 F h(d F h(s 5

2 C g

; F

hs ; ?ve< i( suction li(t

hs ; Fve< i( suction head

su((iC sH ; suction

su((iC dH ; discharge

ρ ; densit#< g/3

g ; gravitational constant< /s2

h( ; ζ C V2 < ζ=loss coe(( 5 2Cg

Sg iuid


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Solid "onecentraion 4 "v

Solid Sg

Sg Slurr#

P) Value

aCiu %oc Sie Allowa&le

Baroetric Pressure Area

Static )ead

Pipe ine S#ste

Pipe :iaeter

Pipe '#pePipe ength

low ; J3 / )our

Bend Pipe nu&er

S#ste (lushing< avai&ilit# clean

water


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S#ste %esistance "urve

StaticS$stem

@ead

$namicS$stem

@ead


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3perating *ump

•Pompa selalu bekerja di

perpotongan antara pump curve

dan system curve

2


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3perating pump in different Fone effects

.Over capacity zone : kecepatan liquid dalam pompa sangat tinggi, terjadi resirkulasi

yang menyebabkan wear yang berlebih, beban hidrolik pada impeller dan bearing

tinggi.

.Best Operating one : titik operasi yang disarankan, minimum wear

.!educed "apacity one : kecepatan liquid di pompa rendah terjadi resirkulasi dan

separasi, wear berlebih di casing

.#hut o$$ zone : kondisi zero $low, pompa tidak boleh berada dalam kondisi ini terlalu

lama, dalam kondisi ini wear, gaya hidrolik terbesar terjadi.

2


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4onsideration 0ssues

3

. G*S@A G*S@C

7. Slurr$ t$pe settling or not

8. 6ree *assage

%. Expected H solid transport

>. +obile 4apable

=. ar$ Speed


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#hree basic design of Slurr$ *ump

3


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P' KSB I@:+@6SIA

Slurr# Pup Standar

AS' A$32

A@SI/)I 121?12*


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Get *ositive Suction @ead

G*S@-

I 'itle o(3

• G*S@A &,8/pIJsI@f-

• atm !&,&&& m te9anan udara &,8 mte9anan air

• p vapour pressure- &,&&8 atm &,8 m

pada suhu 7> deg 4

• G*S@C n standar "m

• G*S@C based on curve from pump

manufacturer.

• G*S@A/G*S@C L &


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ar$ G*S@A 4ondition


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3ptimum eloct$ 6luid

I 'itle o(3

• 6or 1ater ,> / 7 mMs

• 6or Slurr$ 8,& D >,& mMs


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)A@:I@G 9: '+ G6' "+A 9@:6% ')6 9:


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Spra#er ,ater Vehicle "ar Porta&le

SF9


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lushing Pup

"apacit# = 2$DD J3 / La

'otal length Pipe 1D K

6levasi F/? 2D eter


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+aterial 3ption for4ommon Slurr$ Application

*art Game

+aterial of 4onstruction

n && n >&/%@ n 7&&/>@N n 7>&

"asing Gasite 28G Gasite 28G Gasite 28G Gasite 28G

Suction iner Gasite 28G Gasite 28G Gasite 28G Gasite 28G

Ipeller Gasite 28G Gasite 28G Gasite 2G Gasite 28G

Sha(t !1$D Steel !1$D Steel !1$D Steel !1$D Steel

Sha(t Seal 'u(( Pac M1DD 'u(( Pac M1DD 'u(( Pac M1DD 'u(( Pac M1DD

Sha(t SleeveN5"ar&ide "oated

Steel"ar&ide "oated

Steel"ar&ide "oated

Steel"ar&ide "oated

Steel

Pedestal "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron

Bearing )ousing "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron

Stu((ing BoC andGland "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron

Piping and Accs NN5 SS3D! SS3D! SS3D! SS3D!


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+aterial 3ption for+ud Slurr$ Application

*art Game

+aterial of 4onstruction

n && n >&/%@ n 7&&/>@N n 7>&

"asing Gasite 28G Gasite 28G Gasite 28G Gasite 28G

Suction iner Gasite 28G Gasite 28G Gasite 28G Gasite 28G

Ipeller Gasite 28G Gasite 28G Gasite 2G Gasite 28G

Sha(t !1$D Steel !1$D Steel !1$D Steel !1$D Steel

Sha(t Seal Slade Pacing Seal Slade Pacing Seal Slade Pacing Seal Slade Pacing Seal

Sha(t SleeveS""AP

"on(ora "lad5S""AP

"on(ora "lad5S""AP

"on(ora "lad5S""AP

"on(ora "lad5

Pedestal "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron

Bearing )ousing "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron

Stu((ing BoC andGland "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron "lass !D Gre# Iron

Piping and Accs SS3D! SS3D! SS3D! SS3D!


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Submersible *ump for mud

slurr$

I 'itle o(!

. +ixerMAgitator 4apabilit$ I optional cutter

. Up to "&H of solid

. +ore Solid more frictional losses

. Jow G*S@C, Jow @ead

. 5ood Sealing during submerse in to water

. Expensive due to submerse capabilit$ and sealing s$stem


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!

n as +ud Slurr$ #ransport

Cecord


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uel "onsuption "alculation :n: 2DD?$)O with 6ngine Volvo6Caple =:ut# Pup = DD J3 / hours

)ead Static = !D eter Pipa ):P6 = 8H


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6uel 4alculation Based 3n *ump 4urve


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6uel 4alculation Based 3n *ump 4urveand Engine 4urve

• n 7&&/>@N Engine olvo #A=%8E

• *ump Efficienc$ : "! H

• *ower Absorb of pump O S5 x @ x P flow - M 8=" x *ump Eff-• *ower absorb : 7 x 8&& 91 8"> 91

• Engine *ower : %%& 91 Q8&& rpm, engine have power enough• S64 specific fuel consumpt - !& gram M 91h .hour given b$ curve based on Speed -

• Cate 6uel !& grmM91 hour x 8&&91 M !=& grm M liter -

• =7.! liter M hour ///////////////////////////////////////

!*

4urve n >&/%@ Engine olvo #A8%8E


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g


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#han9 Rou for

Rour Attention

!

• S$aiful Anwar

• Sales Engineer

+ining

•

Cep.Ban?armasin

• &!


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Thank 3u

PT KSB Indonesia RepBanjarmasin

Kompleks Pertokoan Simpang Palm Blok 24

Jl. Trikora Banjarbaru

Presentasi DnD KSB

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