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    Lehigh RoboCupTeam

    Matthew Cullin

    Leslie EuriceJonathan FeldmanKa Wai Kwok

    Advisor: Prof. Eugenio Schuster

    Project History

    The conceptual design of a robot for RoboCup Competition was completedlast semester and served as the starting point of the project

    The overall objective of the project is to build 10 robots (2 teams) to enterthe RoboCup Competition at the end of the year.

    The goal for this semester is to build 2 robots that can play soccer with eachother.

    This will be the first Lehigh RoboCup Team. All the robots are built with thehelp of the conceptual design report.

    The whole team is splitted into 3 groups:-Mechanical Engineering

    -Electrical Engineering

    -Computer Science

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    What isWhat is RoboCupRoboCup??

    RoboCup is an international joint project to promote robotic andartificial intelligence development

    The ultimate goal is to develop an autonomous humanoid team of

    robots that can defeat a championship human team

    Competition divided into 5 leagues:

    Simulation League

    Small Size Robot League (F-180)

    Middle Size Robot League

    4-Legged Robot League

    Humanoid League

    Mechanical Engineering

    Computer ScienceElectrical Engineering

    Systems integration of several disciplines

    Draw participants from multiple departments

    F-180 League Rules Outline

    The F-180 League Playing Field

    16 0

    11 2 28

    7

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    F-180 League Rules Outline (cont.)

    Maximum of 5 robots Must have at least 1 robot

    Robots may be interchanged

    1 robot may designated a goalkeeper

    Dimensions Must fit within cylinder 180mm in diameter

    Max height of 150mm

    Mechanical Design Goals

    Minimize weight

    Low center of gravity

    Minimize maintenance downtime

    Optimize available space

    Maximize acceleration in all directions

    Maximize kick velocity and accuracy

    Integrate mechanical design with electrical and vision systems

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    Mechanical Design ElementsMechanical Design Elements

    Omni-Directional Drive Architecture

    Drive Motors

    Wheel Selection

    Dribbling Mechanism

    Kick Mechanism

    Chassis Design

    Solenoid Kicking Module

    Omni-directional Drive Chassis

    Dribbling Mechanism

    Novak Brushless DC Motor

    Drive Architecture

    Omni-directional Drive Chassis

    4 wheel omni-direction drive platform:

    Offers greatest power

    Highest traction on playing surface

    Overall higher acceleration than 3 wheel design

    Omni-Directional Drive Wheel

    Allows movement parallel

    to rotational axisBrushless DC Motors

    Highest power to weight ratio

    Longer lifespan than brushed motors

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    Motor SelectionPerformance Goals: Maximum acceleration: 10m/s2

    Maximum velocity: 3 m/s

    0 0.5 1 1.5 2 2.5 3 3.50

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    Speed(RPM)

    Torque (N*m)

    Motor Comparison: At 15.5V with appropriate gear ratios

    Faulhaber 2224:006SR @ 15.5V; GR=25.023Faulhaber 2342:006CR @ 15.5V; GR=13.3457

    Maxon Re-max 24 @ 15.5V; GR=19.3829Maxon EC45-30W @ 15.5V; GR=3.4695Maxon EC45-50W @ 15.5V; GR=2.3867Desired Operating Area

    * Target Performance

    Motor Specification

    Required max torque: .448 N m

    Required max speed: 840 Rpm

    Motor Selected: Castle Creations MMB25-CM2042

    Size Constraints:

    Maximum diameter: 3 cm

    Maximum length: 3.5 cm

    Drive Component

    Collar motor shaft / wheel connection

    Motor mount motor / chassis connection

    High Impact Acrylic (Plexiglass)

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    Drive Assembly Wheel / Motor Assembly

    Drive Assembly Motor / Chassis Connection

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    Ball Control

    Dribbling Mechanism

    Dribbling Bar:

    High speed roller creates backspin on ball

    Cornell 2005 Robot

    Dribbler Mechanism

    Chosen Design

    Hour Glass Design

    Initial Design Concept

    Standard Cylindrical Bar

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    Ball Control

    Kicking Mechanism

    Common Kicker Designs

    Spring loaded crossbow design

    Spinning kicker bar

    Spinning Kicker Bar

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    Kicker Design Injection Molding

    Top View

    Front View Side View

    Isometric View

    Kicker Design Water Jet Cutting

    2-D geometry easier to manufacture

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    Kicker with Solenoid

    Chassis Design

    Preliminary 2-D AutoCAD design

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    Chassis Design Implementation

    Collaboration with ECE group

    Microprocessor Implementation

    - controls the mechanical devices1. Drive Motor Speed Control

    2. Kicker (Solenoid) Speed Control

    3. Dribbler Motor Speed Control

    Electrical Components Mounting1. Circuit Board

    2. Batteries

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    Project CostsFor Two Robots

    $1,362.90Total

    $80Rapid Prototyping

    $180Water Jet CuttingManufacturing

    $-Aluminum plate

    $7.1Plexiglass Rod

    $11.00Plexiglass SheetMaterials

    $44.802$22.40S-20-150-H D-Frame Push TypeSolenoid

    $1000.008$125.00Castle Creations MMB25-CM2042 Brushless DCMotor / Controller

    $40.008$5.00Kornylak Omniwheel 2.570Wheels

    CostQuantityUnit CostDescriptionPart