Prepared By: KRA Version: 1 Rev. 1 | QUICK RESPONSE | HIGH PERFORMANCE | RELIABLE PARTNER | SAFE...

• HYDRAFORCE was formed in 2004 by a team of highly experienced Industry trained hydraulic engineers to cater the fast growing needs in the Marine, Offshore & Industrial sectors.

• In the last 7 years, we have grown 100% each year converting from a medium sized organization to a multi-national company.

• We always strive to go beyond just being general equipment suppliers & like to be known as qualified Sales/ Service partners who promptly & efficiently meet the requirements within stipulated time periods.

• For our best work practices, we have received ISO 9001:2008 certification for Engineering, Trade, Maintenance & Assembly of hydraulic equipments for Industrial, Marine & Offshore sectors.

| ABOUT US |

| QUICK RESPONSE | HIGH PERFORMANCE | RELIABLE PARTNER | SAFE WORKING| FLEXIBLE APPROACH |

Our Management Systems has been certified to ISO 9001:2008

CUSTOMER SATISFACTION TIMELY DELIVERY

INNOVATIONBEST PRACTICES

PREFERRED SERVICE PROVIDER

To see ourselves and be recognized as:

Maintaining high customer satisfaction through performance of our products, timely delivery and high quality of after sales service. Preferred provider of technical services and precision products in the field of hydraulics. Diverse team of talented professionals with expertise in selected market section. Employer of choice, fostering a culture that values dedication, respect, and continuous improvement.

| OUR VISION |


| MISSION |

To respond to industry’s needs on hydraulic services using,

CREATIVITY

FLEXIBILITY

TECHNICAL EXPERTISE

in performing simple or complex analysis and services with total focus on customer satisfaction and quality workmanship.


• HYDRAFORCE HYDRAULIC LLCHYDRAFORCE HYDRAULIC LLC Hydraulic products dealer backed by world’s prominent and trusted suppliers like:

● Yuken India.We are authorized stockiest and service partners for Yuken India for the complete range of Yuken

products.

● RMF Filtration System, NetherlandsWe represent RMF for their complete range of Filtration solutions.

● HYDROTECHIK, United KingdomWe are sole distributors of Hydrotechnik Flow meters, Filters, Filter elements, Particle countingmachines and other Contamination control products.

● BIERI, SwitzerlandWe are authorized stockiest and service partners for BEIRI high pressure products like Pumps, Valves, Pressure switches, Oil level switches to suit any hydraulic application up to 10000 psi.

● NINGBO HANSHANG, PrcWe stock Ningbo make hydraulic Components used in stationery applications.

● LARZEP HYDRAULICWe are authorized stockiest and service partners for Larzep.Product Range: hand Pumps up to 14000psi, power packs up to 10000psi, Air Hydraulic pumps, Petrol

and Air hydraulic pumps, Single acting and Double acting hydraulic jack cylinders up to 880 Tones capacity, Flat and low weight single acting jacks up to 220 tonnes, Pull cylinders up to 50Tonnes, Hydraulic presses, heavy duty hydraulic remote control jacks in lifting platforms, High pressure flow control valves, Directional control valves, Hydraulic chain cutters, Hydraulic cable cutters, Nut splitters, Hydraulic pullers, Spread cylinders, Dynamometers & Load cells, Hydraulic Toe jacks, high pressure Hydraulic fittings, Etc.

| THE FORCE |


• HYDRAFORCE HYDRAULIC LLCHYDRAFORCE HYDRAULIC LLC Hydraulic products dealer backed by world’s prominent and trusted suppliers like:

● CONTARINI, ItalyWe are partners for Contarini for the complete range of standard and custom built hydraulic cylinders,

monoblock valves and other hydraulic components

● HYDRASUNWe are authorized distributor fluid connectors, hoses, fittings, instrumentation and process control

products to a wide range of industry sectors.

● TUBE-MAC, CanadaWe are authorized installers of TUBE-MAC for their products including non-welded piping solutions for

hydraulic application.

Hydraforce also stocks various Hydraulic components like Pumps/ Motors/ Valves/ Filter elements of reputed makes.


““Our Management Systems has been certified to ISO 9001”Our Management Systems has been certified to ISO 9001”

| THE FORCE |


• HYDRAFORCE SERVICES LLCHYDRAFORCE SERVICES LLC

● We have state-of-art facilities in our Dubai workshop for manufacturing custom-built hydraulic power units & Cylinders as per application requirements. The above products can also be delivered in our new express delivery program.

● We also take up turn-key piping projects which includes supply, fabrication, installation, pressure testing, flushing & assistance in commissioning. This job can also be undertaken on man-day basis as per customer requirement.

● We have experienced service engineers specialized in trouble shooting, repair and maintenance of hydraulics system and components.

● We have a wide range of flushing equipments with high performance filters & contamination monitor to execute a flushing job to achieve desired NAS Class.

● We are capable of refurbishing & testing of hydraulic power units, components, controls & cylinders of any size.

• From a single installation or maintenance…

| SERVICE CONCEPT |

to a full and comprehensive service package


TUG BOATS

| AREAS OF CONCERN |

DREDGINGSHIPPING


Service Center offers

TWENTY-FOUR (24) hours

peace of mind for your fluid

power system.After in-depth consultation or

machine audit. Customer can

compile a service package

tailored to the system needs.

Whether it be support of

existing in-house maintenance

or sub-contracting the complete

maintenance package,

HYDRAFORCE will find the best

solution for our customer.

MOTOR & PUMP INSPECTION

CYLINDER INSPECTION

BLOCK INSPECTION

| REPAIR & SERVICES |


Customer Machine Audit and System Inspection.Complete Engineering Technical Report and developing a strategic partnership with our customer in improving their plant economics with the products and services we offer.

ONSITE INSPECTION

Failure and Damage Analysis

Pinpoint the reasons for premature and recurrent failures, and thus be

able to correct Improper practices and procedures which are,

most commonly the real cause.

• Systematic & Scientific failure analysis procedure• Identification of wear type which is the key to analysis.• Oil Condition Analysis (Based on Standards Test)

PUMP FAILURES INEFFICENT SYSTEM OPERATIONFLUID CONDITIONING PURIFIER

WATER, GAS & PARTICLE REMOVER


““Our Management Systems has been certified to ISO 9001”Our Management Systems has been certified to ISO 9001”

| REPAIR & SERVICES |

VAN-OORD Stone Damping Vessel Installation of Hydraulic Piping.

Working pipe line assembly and installation

Pressure Test using Chart Recorder.

Flushing and Filtration Equipments

New cylinder installed from Holland

Pipe line Flushing and Filtration Service

• System Lay-out, Repairs, Installation & Commissioning System Lay-out, Repairs, Installation & Commissioning

(sample completed/ongoing projects)


| | QUICK RESPONSEQUICK RESPONSE | | HIGH PERFORMANCEHIGH PERFORMANCE | | RELIABLE PARTNERRELIABLE PARTNER | | SAFE WORKINGSAFE WORKING| | FLEXIBLE APPROACHFLEXIBLE APPROACH | |

Technical specifications:Technical specifications:

● ● 10" LCD 10" LCD Touch Screen Control PanelTouch Screen Control Panel●● One Right-Handed Bending Function.One Right-Handed Bending Function.●● Programmable Controller Programmable Controller ●● Hydraulic Control (Japan) TŰV Standard. Hydraulic Control (Japan) TŰV Standard. ●● Input And Output Display For Checking Input And Output Display For Checking Malfunctions. Malfunctions. ●● Possibility Of Recovery Of The Piece Possibility Of Recovery Of The Piece Being Processed After Accidental Being Processed After Accidental Or Intentional Stopping Of The Cycle.Or Intentional Stopping Of The Cycle.●● Booster DeviceBooster Device of Pressure Die. of Pressure Die. ●● Anticipated Mandrel Retraction UnitAnticipated Mandrel Retraction Unit ●● Electronic Pressure Separates SettingElectronic Pressure Separates Setting..(Bending Pressure, Clamping Pressure, (Bending Pressure, Clamping Pressure, Mandrel Retraction Pressure) Mandrel Retraction Pressure) ●● Max. Memory Page Max. Memory Page 100 sets x 10 100 sets x 10 bends.bends.●● One-Shot Slide-way Lubrication for One-Shot Slide-way Lubrication for helping to reduce maintenance time.helping to reduce maintenance time.●● Bender Head only 550mm Distance.Bender Head only 550mm Distance.(Matching with rigidity structures provide (Matching with rigidity structures provide a large bending space to reduce the a large bending space to reduce the interference factors in operation)interference factors in operation)●● Spring back compensation setting.Spring back compensation setting.●● Water Cooling System.Water Cooling System.●● Max. Bending Capacity Max. Bending Capacity 88.9mm x 88.9mm x 4.0mmWT x 1.5DR 4.0mmWT x 1.5DR ●● Foot Pedal Cycle Start.Foot Pedal Cycle Start.

| OUR EQUIPMENTS |

Automatic Tube BAutomatic Tube Bending ending MachineMachine


| OUR EQUIPMENTS |

Chart RecorderChart Recorder Particle Counting MachineParticle Counting Machine


| OUR EQUIPMENTS |

Digital Flow MeterDigital Flow Meter Analog Flow MeterAnalog Flow Meter


| OUR EQUIPMENTS |

HF004 – Flushing Rig


| OUR EQUIPMENTS |



| OUR EQUIPMENTS |

Water-Oil Separator


| HNP-021 OIL PURIFIER |


| HNP-021 OIL PURIFIER | Description

The HNP-021 has been developed as a conditioner for hydraulic, lubrication and dielectric oils. It removes free and dissolved water, dirt, and free and dissolved air/gases. This portable unit is compact and easy to use. The HNP oil purifier provides a wide range of opportunities for cost savings including: increased equipment uptime, improved machine performance, reduced component replacement costs, reduced maintenance labor costs, and lower oil replacement and disposal expense.

The Pall HNP fluid conditioning purifier removes 100% of free water and as much as 80% of dissolved water. It also removes 100% of free and entrained gases and up to 80% of dissolved gases. Particulate removal is achieved using a high Beta rated (ß5(c)=1000) Ultipor® III filter element to polish the fluid before discharge back to the system reservoir. Other replacement filter media grades are also available to suit application requirements.

The HNP can be moved from one system to another or left as a permanent installation. The HNP purifier is simply connected to an electric supply, the inlet valve opened and “reset” and “start” buttons pressed to start the fluid purifying process.Automatic controls, integral to the unit, constantly monitor the operation and will safely shut down the system if fluid levels and pressures are outside normal limits. Safety features include high and low level float level switches, discharge relief valve (set at 100 psid/7 bar), inlet oil vacuum pressure switch and drip tray float switch.

The HNP fluid conditioning purifier has been designed to be robust and reliable under the most arduous of conditions. All components are easy to maintain and filter elements are readily accessible for change out.

Applications Specifications Features

Power Switch Lamp Test Button Alarm Reset Button Start Switch Discharge Pressure Gauge Recirculation Ball Valve Inlet Isolation Ball Valve Inlet Connection Information/Warning LampsPower On Running

Vessel Vacuum Low Fluid Level Low Fluid Level High Inlet Vacuum High Outlet Filter Blocked Drip Tray Full Vacuum Gauge Temperature Gauge Inlet Pressure Gauge


| FILTERS |


| OUR EXPERIENCE IN DUBAL |

Emergency Control Panel

Ref No : HFH-07229.Scope : Installation of emergency Dump Valve for the Furnaces 13, 14, &15 in the cast house-1. Work Executed : Designed & manufactured the emergency dump Valve Control Panel & Installed.

: Executed the Hydraulic Piping work from the Hydraulic Control Room to the Furnaces through the Trench. : Commissioning & testing of furnaces with emergency dump valve.

Installation of Pipe inside the trench.

Installation of Pipe in the hydraulic control room.



Ref No : HFH-08510.Scope : Hydraulic Installation & Upgradation for the AHBCU Plants. Work Executed : Installed the Off line chiller & Filter. : Executed Hydraulic piping work to connect the off line chiller & the cooler to the Hydraulic System.

: Flushing and pressure testing of newly installed hydraulic piping work.

Chiller and Cooler Installation



Standby HPU

Ref No : HFH-07355.Scope : Upgradation of Hydraulic Work in HDC Plants In cast hose 2. Work Executed : Designed & modified the Hydraulic Circuit to installed the Standby HPU. : Takeout the Old HPU and Installed in the new location. : Installed the Standby HPU : Executed the new hydraulic piping work to connect the HPU to the System.

: Flushing and pressure testing of newly installed hydraulic piping work. : Testing and commissioning the system.


| OUR EXPERIENCE IN DUBAL | Testing and commissioning of furnace.

Hydraulic Power Unit

Ref No : HFH-08998Scope : Upgradation of Hydraulic system in the Furnace-7-Cast House1 Work Executed : Design, Manufacture and install the HPU, Discard the old HPU and the piping. : Install the new hydraulic piping from hydraulic control room to the furnace through the tunnel.

: Flushing and pressure testing of newly installed hydraulic piping work. : Install the Emergency Dump valve for the Furnace & Crucible tilt Circuit. : Commissioning and testing of furnace.



Ref No : HFH-08728Scope : Complete overhauling of seawater discharge pump hydraulic control panel.


| FACTS ON HYDRAULIC OIL |


| MANUFACTURING & TESTING |

Cylinder Test BedCylinder Test Bed

HPU AssemblyHPU Assembly


| MANUFACTURING & TESTING |

Tube BendingTube BendingTest BenchTest Bench

| ENGINEERING DESIGN |

HYDRAFORCEHYDRAFORCE are composed of young and highly qualified graduates who are well equipped, trained and had a long experiences in Hydraulic System Engineering.

Design and Project Development Section are conversant with Computer Aided Design.

A library of all components are stored in our computer system and they are often used to prepare presentation drawing and parts listing needed for the project.

ENGINEERING DESIGN & DRAWINGS ON INVENTOR/ AUTO-CAD FOR ACCURATE SIZING

OF SYSTEMS.

PROJECT MANAGEMENT SECTION



Technical specifications:Technical specifications:Electric MotorsElectric Motors : DC from 150 to 2000 W: DC from 150 to 2000 WVoltageVoltage : 12 / 24 V DC: 12 / 24 V DCProtectionProtection : IP 44 & IP 54: IP 44 & IP 54Pump displacementPump displacement : 0.18 to 9.8 cm3/rev: 0.18 to 9.8 cm3/revWorking PressureWorking Pressure : Upto 210 kg/cm2: Upto 210 kg/cm2Pump TypePump Type : External Gear pump : External Gear pump Year of manufactureYear of manufacture : February 2008 : February 2008

DC Voltage Compact Power UnitsDC Voltage Compact Power Units

| SPECIAL PRODUCTS |

| UNITS MANUFACTURED |


HFH-06304

HPU for Knuckle Crane with 150 Litres Tank, Motor 18 KW

HFH-06014HPU for Diving Ship with 500 Litres Tank

HFH-07038

HPU for Flushing Rig in Caspian; with Explosion Proof Starter, 450 Litres Tank, Pump 54 lpm.

HFH-05632

HFH-06344

Vertical Motor Assembly


| UNITS MANUFACTURED |

HPU and Cylinders for Building Maintenance Units


| QUALITY POLICY | Integrated Management System Policy

VISIONTO SEE OURSELVES AND BE RECOGNIZED AS: A preferred provider of technical services and precision products in the field of hydraulics. A diverse team of talented professionals with expertise in selected market section.An employer of choice, fostering a culture that values Dedication, Respect, and Continuous Improvement.

MISSIONTo respond to industry’s needs on hydraulic services using creativity, flexibility and technical expertise in performing simple or complex analysis and services with total focus on customer satisfaction and quality workmanship.

STATEMENT OF VALUESHydraforce has been built on the core values of honesty, integrity, fairness and loyalty to employees, customers, vendors and other associates. Our corporate culture provides growth and development opportunities for all employees committed to fulfilling the Company’s vision and for continuous improvement in quality, processes and instrumental capacity. Further, we strive to promote:A customer-focused environment: Dedication to customer service and satisfaction.Our greatest asset, our employees: Management commitment to value and to recognize this asset by investing in and supporting open communication, information sharing, employee involvement, empowerment and training in an environment of goodwill and trust.Mutual respect: Treat others as you would like to be treated.The Highest Standard of Ethics and Integrity: Always do the right thing for the customer and the company.Continual Improvement: Utilize best practices to achieve greatest efficiency and effectiveness. Achieving Objectives: Setting quality and safety objectives related to each process involving within the organisation. Monitoring its performance and achieving within the targeted time frame.The team approach: Work together to resolve problems, improve processes and build the future in an atmosphere of mutual trust and respect.Empowerment: Accept responsibility and authority to act make decision in area of accountability and always assume responsibility for the customer.Professional pride of ownership: Autograph your work with excellence.Health, Safety & environment: Hydraforce believe that good HSE performance will contribute / determine the success of the business and will treat HSE issues on par with all other primary business objectives. * Commit to meet defined, measurable HSE targets * Comply with all applicable laws and regulation and apply internationally recognized standards where local law and regulations do not exist. * Hold all levels of line management accountable for HSE issues and for the development of positive attitudes in themselves and those whom they supervise. * Develop and maintain HSE emergency procedures. * Ensures all operations are conducted with the safety of the employee and the community as a primary objective. * Progressively reduce oil spillage, emission, effluents and wastes & improve efficient use of energy.


| OUR SATISFIED CLIENTS| •Atlas Telecom•AJ Cranes - Baku•Almasaood Trading Supplies & Svs.Co.•AMS-Sharjah•ALBALLASH STRUCT STEEL FABRICATION•Alshuala al hamara pipe&tube trdg•ALMAKAASEB GEN.TRADG.•Abudhabi National Hotels-Hillifuncity•Arab Heavy Industries•AL HASM TECH. METAL SUPPLY•Abudhabi Petroleum Ports Operating co.•Amida Gulf•Asaker Marine•Athena SA•Arab Eagle Marine Co. LLC•Al Hamra Shipping & Ship Maint.•Al Mattar Hydraulics•Al-Naboodah Laing O' Rourke LLC•Advanced Maintenance Technology Consult•ARJ Engineering Services•Atlantic Offshore services LLC•Arabian Oasis Industries•AL HASM TECH. METAL•BUE Caspian•Bhatia Brothers•Boskalis Westminster Middle East•Concretec•Cox Middle East LLC•Coral Shipping Corporation•Dutest-Dubai•Dubai Dry Docks•Dredging International•DubaI Aluminium Company•Delta Ship Spare LLC•Dredging Intnl (RAK) FZ-LLC•Etisalat•ETA-Alphaduct

•ENZED•Excel Industry Co. LLC•Emirates Techno Casting FZE•Emirates Telecom.& Marine Svs FZE•Emirates Building Systems Co. LLC.•Emirates Transformer & Switch gear Ltd•Emirates Filigran•Elcome International LLC•Emirates Steel Co. LLC.•FSSA,Baku•Fal Shipping Co•Fremex Gulf•Fleximak Ltd.•FBM - KNM FZCO•Gulf Engineering Industries•Gulf arabian Island shpng Services LLC•Global Industries•Gulf Metal Wire Industry•Great Well Oil & Gas Equip Trdg.•Gates Flexi mak•Henderson International LLC•Horizon, Ventilation Equipment Manufact•Integrated Plastics Packaging Co. LLC•International Tubular Services•Italian Foundation Equipment L.L.C.•Inter Gulf Marine LLC•IHC Holland N V•International Rubber Co.•Ismat Seals & Hydraulics Inc.•Jan De Nul•KCS Ltd. L.L.C.•Khansaheb Sharjah•Lakshmi Metal Tech. LLC•McDermott Baku•McDermott Dubai•MOMIN OIL INDUSTRY FZCO•3 C Metal International LLC


| OUR SATISFIED CLIENTS |

•Sai _ Tech Industries FZCO•Star Link L.L.C.•Specialist Services•Seaspray Marine Svs & Engg. FZC•Steven Rock LLC•Seamec Ltd.•Spectrum Industries LLC•Salis Plastic Co.•Single Buoy Moorings•Sun Belt General Trading•Trinity Mechanical Services•Temp Ltd,Georgia•Technical metallic profiles factory•Tasnia corporation•TRANSGULF CEMENT PRODUCTS L.L.C•Tass Industries FZE•Trinity Oilfield Supplier FZC•United Packaging•Unique system•Ultrafuji Elevators International LLC•Ultra Marine•Van Oord•V F R Limited (Dubai Br.)•Vanoord Oman LLC, Sohar•Waagner Biro Gulf•XL Internationa FZC•Yam Al Khaleej Gen. Cont. Co. LLC.•Yuken India Limited

•Multi Concrete System•Middle East Foundations Group LLC•Maritime Industrial Services Co.Ltd. In•NOR CRANE& WINCH FZCO•NICO International Hydrospace (Fuj)•Nico International Dubai Branch•National Oil Well Varco•Norson Power Ltd.•Oasis Pump Industries•Oasis Maritime Services L.L.C.•PRECISION MACHINERIES L.L.C.•Pan Europe Industrial Equipments llc.•Ports & Customs Authority•Penta Ocean Dredging Co. Ltd.•Pams Technical•Port of Salalah (Oman)•Quarry Equipment•Qatar Dredging Company•Rapid Solutions Ltd•Royal middleeast•Roofings Middleeast FZE•Romeo Design LLC•Rainbow Mech. & Elect. Works LLC•RAK Ceramics•Rotary - HUMM (MEP) Services U.A.E. LLC


| CONTACT US|

UAE:UAE:

Hydraforce Hydraulic LLC / Hydraforce Services LLCHydraforce Hydraulic LLC / Hydraforce Services LLCP.O. Box 88277, Dubai, U.A.EP.O. Box 88277, Dubai, U.A.E

Tel : +971 4 347 9686 Fax: +971 4 347 8388Tel : +971 4 347 9686 Fax: +971 4 347 8388Email: Email: [email protected]

www.hydraforcegroup.com

mailto:[email protected]

http://www.hydraforcegroup.com/


| DEAR CUSTOMER |

Prepared By: KRA Version: 1 Rev. 1 | QUICK RESPONSE | HIGH PERFORMANCE | RELIABLE PARTNER | SAFE...

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Transcript of Prepared By: KRA Version: 1 Rev. 1 | QUICK RESPONSE | HIGH PERFORMANCE | RELIABLE PARTNER | SAFE...